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2.4 When a motor does not run

Check the following items in numerical order.

(1) Checking errors

Check the error status of the IB with iCEP or PLC.

1. Check with error monitor in iCEP. Refer to “iCEP User Manual” .

2. Check with PROFINET I/O in PLC. Refer to “Connecting to the PROFINET capable PLC” 

documentation.

3. Check with LED indication on IB board. Refer to “2.2 LED indication on IB board” .

(2) JOG operation (Forcible operation)

Perform a forcible operation of the motor by JOG Control of iCEP. 

Check the wiring of motor if the motor still does not run. If the wiring is correct, the motor is 

broken.

Contact your local distributor.

* JOG operation cannot be performed from PLC.

(3) Checking sensor wiring

This section is only for motors controlled by the condition of a sensor input.

Check that Sensor LED on IB is lighted when sensor is ON. Check its wiring if the LED is not lighted.

If the wiring is correct, replace the sensor with new one. The IB is broken if the LED is not 

 lighted by sensor ON even after replacement. Contact your local distributor.

* Only PNP type sensor can be used.

(4) Checking Property setting

Check the following property settings with iCEP or PLC.

Motor Port Setting

Motor is not driven when “Motor Port” is selected in the settings.

Motor Type Setting

Motor is not driven when “N/A” is selected in the settings.

Master / Slave Setting

With master setting, motor is driven by ladder logics of own IB.

With slave setting, motor is driven by commands from its master (other IB or PLC).

(5) Checking the write status of ladder logic

IB ladder logic

Use the Information screen in iCEP to check the ladder logic name and the build date, and 

confirm the intended ladder logic has been written.

 PLC ladder logic

Follow the PLC manufacturer’s instructions to confirm the program is running correctly.

Original notice - A1.2

20

When a motor doesn not run

IB-P05 Technical documentation

2.  Troubleshooting

Summary of Contents for IB-P05

Page 1: ...l before use Technical documentation Make sure to read this manual carefully before using and start using only after you have understood all the product s functions safety information and precautions...

Page 2: ...all of the wirings are completed Incomplete wirings may lead to electrical shock fire or equipment failure Do not use this product beyond the described specification Incorrect use may lead to fire or...

Page 3: ...output signal line of this product is 30m or longer install an appropriate surge suppression circuit for suppressing surge Be sure to comply with the caution items in this document Using the product w...

Page 4: ...errors that can occur in an IB 2 4 When a motor does not run 2 5 When communication cannot be established 2 6 Communication between the PC and IBs firewall setting 2 7 When writing reading data in a...

Page 5: ...W AS i 3 0 PEPPERL FUCHS AS Interface B W AS i 3 0 32 50 60 5 PM320 HS CB018 PM500 FE CBM 105 HB510 IB E PM500 FE B CB016B HB510B PM605 FE PM605 FE B CB016B HB510B CBM 105 HB510 IB E Network controll...

Page 6: ...mended power supply 1 3 Connectors for IB 1 4 Wiring and mounting 1 4 1 Power wiring 1 4 2 Mounting the IB P05 1 5 Network configuration diagram 1 6 Controlling IB P05 1 8 Glossary of ITOH DENKI Terms...

Page 7: ...s enclosure must to be conformed to UL50 Type 1 or over 1 2 Use conditions 1 2 1 Environment for installation IB Installation environment Ambient temperature Humidity range Installation site Atmospher...

Page 8: ...ies with IEC61558 2 16 The installation of over current protection device in power source might be requested when using an compliant safety standard which is UL62368 1 IEC62368 1 or CSA22 2 No 62368 1...

Page 9: ...cover fixing M4 16 CN305 Sensor cable CN201 Motor cable CN402 LAN cable R CN101 Motor cable CN304 Sensor cable CN401 LAN cable L Control power As i pin 2 Control power As i pin 1 Motor power As i pin...

Page 10: ...of U phase and V phase Motor cable M8 5pin connector female Cable length 320mm LAN cable M12 4pin connector female male Cable length 1200mm No For 1 Tx 2 Rx 3 Tx 4 Rx Straight through or crossover cab...

Page 11: ...rcurrent protection DC power supply Overvoltage category3 AC power at factory IB DC Power supply Ethernet Ethernet communication Motor power SW1 Contact for blocking PC for control or PLC AC power at...

Page 12: ...IB P05 Mounting a driver card Recommended screw for mounting M4 16 4pcs Tightening torque for screw 0 74Nm 7 5kgfcm Mounting Base Recommended screw for mounting M4 12 Screw tightening torque 0 74Nm 7...

Page 13: ...traight through or crossover cable 1 Cascade connection 2 Star connection iCEP PC application iCEP PC application PROFINET IB P05 192 168 1 3 IB P05 192 168 1 2 IB P05 192 168 1 1 IB P05 192 168 1 4 E...

Page 14: ...C Set each IB as a master and control using ladder logic stored on IB In this case PLC can monitor the status of each IB by reading all 64bytes of data And the PLC can write data into D register from...

Page 15: ...es of the slaves Up to seven slave IBs can be set for one master IB IB P05 master w ladder IB P05 master w ladder IB P05 master w ladder IB P05 master w ladder Communication between IB such as sensor...

Page 16: ...a specified period of time A timer that specifies the period of time for turning the motor continuously in its own zone after the sensor of its own zone becomes OFF in a ZPA transfer A timer to set t...

Page 17: ...annot be established 2 6 Communication between the PC and IBs firewall setting 2 7 When writing reading data in a device fails 2 8 Notes on using remote output 2 9 Initialization procedure 2 10 Precau...

Page 18: ...ash Alternately 1Hz Flash Alternately 6Hz Flash Alternately 2Hz OFF ON OFF ON OFF OFF Flash 6Hz Flash 1Hz Flash 1Hz ON Flash 1 7s 6Hz twice Flash Alternately 1Hz Flash Alternately 6Hz Flash Alternatel...

Page 19: ...power OFF DRV board voltage of 6 V 15 V Fuse on the motor driver board is blown Motor disconnected Keep hall signal unchanged Higher than the threshold board temperature Higher than the threshold moto...

Page 20: ...f the LED is not lighted If the wiring is correct replace the sensor with new one The IB is broken if the LED is not lighted by sensor ON even after replacement Contact your local distributor Only PNP...

Page 21: ...EDs on the PLC or any other method When the PROFINET I O is not established Check if the PROFINET I O settings are correct Refer to Connecting to the PROFINET capable PLC documentation Check 2 5 When...

Page 22: ...communication with IBs for the first time the following window is displayed Click Allow access If Cancel is clicked by mistake permit the communication with iCEP from Firewall in the Control Panel as...

Page 23: ...won t be displayed To make the settings individually with security software open the ports shown in the following table Usage Port number Type UDP TCP FTP FTP 40002 50001 20 21 Monitor functions ladde...

Page 24: ...en compiled Build has not been performed Communication with iCEP is prohibited by the firewall setting on PC An IB performs the startup operation immediately after power on or reset Reading writing da...

Page 25: ...bber cover back in place 3 Use a metallic tool such as a flat screwdriver to create a contact between the pads for at least 3 seconds 2 10 Precautions for firmware update This section describes precau...

Page 26: ...PM500VE motorized roller 27 3 2 With PM605VE motorized roller 31 Original notice A1 2 26 Technical data by model of Motorized Roller IB P05 Technical documentation 3 Technical data by model of motoriz...

Page 27: ...6 2 5 2 4 2 4 2 3 2 2 2 0 1 8 1 6 1 4 1 3 4 0 48 47 45 43 41 39 38 36 33 31 29 26 21 16 10 8 70 69 68 66 64 63 62 59 57 54 51 50 44 37 32 31 Servo brake Tangential force Absorbed current 5 0 102N 0 1...

Page 28: ...5 0 4 0 4 0 4 0 4 0 4 0 3 0 3 0 3 0 2 0 2 2 9 2 8 2 8 2 8 2 7 2 6 2 5 2 4 2 4 2 3 2 2 2 0 1 8 1 6 1 4 1 3 4 0 48 47 45 43 41 39 38 36 33 31 29 26 21 16 10 8 70 69 68 66 64 63 62 59 57 54 51 50 44 37 3...

Page 29: ...5 0 4 0 4 0 4 0 4 0 4 0 3 0 3 0 3 0 2 0 2 2 9 2 8 2 8 2 8 2 7 2 6 2 5 2 4 2 4 2 3 2 2 2 0 1 8 1 6 1 4 1 3 4 0 48 47 45 43 41 39 38 36 33 31 29 26 21 16 10 8 70 69 68 66 64 63 62 59 57 54 51 50 44 37 3...

Page 30: ...5 0 4 0 4 0 4 0 4 0 4 0 3 0 3 0 3 0 2 0 2 2 9 2 8 2 8 2 8 2 7 2 6 2 5 2 4 2 4 2 3 2 2 2 0 1 8 1 6 1 4 1 3 4 0 48 47 45 43 41 39 38 36 33 31 29 26 21 16 10 8 70 69 68 66 64 63 62 59 57 54 51 50 44 37...

Page 31: ...2 2 2 0 1 8 1 6 1 4 1 3 4 0 48 47 45 43 41 39 38 36 33 31 29 26 21 16 10 8 70 69 68 66 64 63 62 59 57 54 51 50 44 37 32 31 Speed m min Tangential Force N Current A Rated Output W Rated Input W Nominal...

Page 32: ...43 41 39 38 36 33 31 29 26 21 16 10 8 70 69 68 66 64 63 62 59 57 54 51 50 44 37 32 31 Speed m min Tangential Force N Current A Rated Output W Rated Input W Nominal Start up 1 95 2 00 2 05 2 10 2 10 2...

Page 33: ...47 45 43 41 39 38 36 33 31 29 26 21 16 10 8 70 69 68 66 64 63 62 59 57 54 51 50 44 37 32 31 Speed m min Tangential Force N Current A Rated Output W Rated Input W Nominal Start up 0 92 0 95 0 97 1 00...

Page 34: ...48 47 45 43 41 39 38 36 33 31 29 26 21 16 10 8 70 69 68 66 64 63 62 59 57 54 51 50 44 37 32 31 Speed m min Tangential Force N Current A Rated Output W Rated Input W Nominal Start up 0 62 0 64 0 66 0 6...

Page 35: ...s Jourdies PAE les Jourdies BP 323 74807 St Pierre en Faucigny Cedex France hereby declares under our sole responsibility that the product series IB P05 1 circuit board The code following IB P05 expre...

Page 36: ...Original notice A1 2 Technology for tomorrow www itoh denki com ITOH DENKI 490 Av des Jourdies P A E les Jourdies 74800 St Pierre en Faucigny France Phone 33 0 4 50 03 09 99 Fax 33 0 4 50 03 07 60...

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