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ILS Strobe Lighting Systems

DOC-3400-MNL Rev23.doc

(9/22/2021)

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Copyright 2007-2021 ITL, LLC Page 61

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4. ITL-3410-0HV High Voltage Board

The ITL-3410-0HV high voltage board rectifies the incoming 1000VAC for energy storage
in the day and night bank capacitors. Two neon indicators show the presence of high
voltage. Capacitor C1 shows a low voltage representation of the AC voltage and
connects to the ITL-3400 main board’s A/D inputs.

Figure 61: ITL-3410-0HV High Voltage Board Picture

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Summary of Contents for PULSAR ILS-1400

Page 1: ...Toll Free 1 866 624 8309 www itl llc com Installation Instruction Manual ILS 1400 ILS 2400 ILS 3400 ILS 3800 ILS Strobe Lighting Systems PULSAR XENON Series ...

Page 2: ...of shipment If the product proves defective during this warranty period it will be corrected by repair or replacement f o b factory Please contact ITL LLC in order to obtain a Return Authorization Number RMA In no event shall ITL LLC s liability exceed the price paid for the product from direct indirect special incidental or consequential damages resulting from the use of the product its accompany...

Page 3: ...e lethal voltages from the system Always discharge all capacitors individually before servicing Measure for voltages using a voltmeter to ensure that power is off and has been completely removed Do not wear any jewelry Gold and silver are excellent conductors of electricity Battery Warning and Disposal There is danger of explosion if the included sealed lead acid battery is replaced incorrectly On...

Page 4: ...15 Environment 15 Light Output 15 Mechanical 15 IFH 1400 2400 15 IFH 1700 LED ILS 3800 only 15 IFH 3400 Flash Head 15 IPS 3400 3800 Power Supply 15 Electrical 16 IPS 3400 16 IPS 3800 ILS 3800 only 16 Installation 17 Unpacking your Strobe Lighting System 17 Tools for Installation 17 Quick Installation Guide 17 Flash Head 18 Leveling 18 IFH 1400 2400 Flash Head Mounting 20 IFH 3400 Flash Head Mounti...

Page 5: ...s 65 Input Power 65 Day Circuit 66 Night Circuit 66 Discharge Circuit 66 Trigger Circuit 66 Measuring High Voltage 67 Measuring Side Light Voltage 67 Measuring Side Light Current 67 Measuring Capacitance 68 Troubleshooting Flowchart 69 WHITE Alarm 69 RED Alarm 70 SIDELIGHT Alarm 71 PEC Alarm LED 72 No High Voltage 73 Spare Parts Replacement Parts 74 Technical Support and Contact Info 75 Contact In...

Page 6: ...19 IFH 3400 Dual Flash Head Dimensions and Mounting Detail 2 26 Figure 20 IFH 3400 Dual Flash Head Component Layout Top View 27 Figure 21 IFH 3400 Dual Flash Head Component Layout Isometric View 28 Figure 22 IFH 3400 Dual Flash Head Parts List Table 29 Figure 23 IFH 3400 Dual Flash Head Wiring Diagram 30 Figure 24 IFH 3400 Dual Flash Head Component Locator Diagram 31 Figure 25 IPS 3400 Power Suppl...

Page 7: ...ration DIP Switch SW5 Table 55 Figure 53 Strobe Configuration Detail Table 56 Figure 54 Sidelight Configuration Detail Table 56 Figure 55 ITL 3400 Factory Reset Switch Location Detail 56 Figure 56 ITL 3400 SYNC Connector Location Detail 1 58 Figure 57 ITL 3400 Connector Location Detail 2 58 Figure 58 ITL 3401 RLY Alarm Relay Board Picture 59 Figure 59 ITL 3420 SEN Sense Board Picture 60 Figure 60 ...

Page 8: ... on the market today This product is the result of many years of engineering with extensive input from field service personnel This manual covers the ILS 1400 FAA type L 864 red strobe lighting system with side lights FAA Type L 810 ILS 2400 FAA type L 865 white strobe lighting system ILS 3400 FAA type L 864 5 dual strobe lighting system with side lights FAA type L 810 ILS 3800 FAA type L 864 L L ...

Page 9: ...d the specifications as defined in the advisory circular For more information on those specifications please refer directly to the FAA website www faa gov airports_airtraffic airports Each system consists of a power conversion unit the IPS 3400 a strobe cable and a single red IFH 1400 or white IFH 2400 or dual white red IFH 3400 flash head The ILS 1400 is a red only system which produces a low int...

Page 10: ...LS 2400 is a white only system which produces 1 medium intensity white flash every 1 5 seconds equating to 40 flashes per minute FPM in Day Mode and a low intensity white burst of rapid flashes every 1 5 seconds 40 FPM in Night Mode See major component block diagram below Figure 2 ILS 2400 White Strobe System ...

Page 11: ...ensity white flash every 1 5 seconds 40 FPM in Day Mode to the lower of the two tubes and a low intensity red burst of rapid flashes every 3 seconds 20 FPM in Night Mode to the upper of the two tubes See major component block diagram below The intensity for all lighting systems is 20 000cd for a day flash and 2 000cd for a burst of night flashes Figure 3 ILS 3400 Dual Strobe System ...

Page 12: ... to Night flashing based on the ambient light Subsequently the circuit board controls off board relays in order to change the intensity energy applied to the flash tube s For daytime operation the circuit board will generate a trigger to the day flash tube every 1 5s For nighttime operation the circuit board will generate a trigger to the flash tube every 1 5s for white night operation or every 3s...

Page 13: ...crylic clear lens flash head with one flash tube Its configuration provides for white only operation i e white strobe at daytime and white strobe at nighttime The IFH 3400 by contrast contains two acrylic lenses and two flash tubes and in essence stacks two flash heads on top of each other The upper red lens is used for nighttime red strobe operation while the lower clear lens is used for daytime ...

Page 14: ... the trigger pulse applied to the flash tube The interlock switch is provided for safety and disconnects the high voltage from the flash tube and also stops triggering the tube The flash tubes are three terminal Xenon filled glass discharge tubes High voltage is applied across two of the terminals of the flash tube the positive electrode or anode and the negative electrode or cathode A third termi...

Page 15: ...3º vertical Day Flash Rate 40 FPM White Night Flash Rate 40 FPM Red Night Flash Rate 20 FPM Side Lights 0 to 4 L 810 type incandescent Or L 810 L LED steady burning or flashing Mechanical IFH 1400 2400 Dimension Height 15 38 1cm Diameter 16 5 42cm Weight 13 lbs 6Kg max IFH 1700 LED ILS 3800 only Dimension Height 11 27 7cm Diameter 16 5 42cm Weight 28 lbs 13Kg max IFH 3400 Flash Head Dimension Heig...

Page 16: ... Copyright 2007 2021 ITL LLC Page 16 of 86 Electrical IPS 3400 Input Power 120 240VAC at 60Hz Power Consumption Day 180W Red Night 140W White Night 65W IPS 3800 ILS 3800 only Input Power 120 240VAC at 60Hz Power Consumption Day 180W Red Night 48W White Night 65W ...

Page 17: ...ck Installation Guide The quick start guide shows how to install the ILS strobe lighting systems The guide provides only basic instructions for more details refer to this document Remove packaging material from inside power supply and flash head Mount the power supply cabinet Ground the power supply cabinet to the site grounding system using an AWG6 copper conductor Using the mounting holes provid...

Page 18: ...four mounting feet are in direct contact with an unpainted surface in order to allow for proper grounding of the electrical components It also needs to be mounted such that it will not obstruct access to the internal components for the purpose of installing and maintaining the equipment The following diagrams detail the mounting dimensions and clearance for proper access Leveling Flash heads need ...

Page 19: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 19 of 86 Figure 9 Flash Head Leveling Axis 2 ...

Page 20: ... 2021 Copyright 2007 2021 ITL LLC Page 20 of 86 IFH 1400 2400 Flash Head Mounting Figure 10 IFH 1400 IFH 2400 Flash Head Dimensions and Mounting Detail 4 SETS OF MOUNTING HARDWARE BOLT HDW B500 150 GAL LOCK WASHER HDW 0500 LGA H H NUT HDW 0500 NGA INCLUDED ...

Page 21: ...g Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 21 of 86 Figure 11 IFH 1400 IFH 2400 Flash Head Component Layout Top View Figure 12 IFH 1400 IFH 2400 Flash Head Component Layout Isometric View ...

Page 22: ...1 1 ITL 3450 WHT BASEPLATE ASSEMBLY WHITE FOR IFH 2400 IFH 3400 1 ITL 3450 RED BASEPLATE ASSEMBLY RED FOR IFH 1400 1 ITL 3451 RNC RC BOARD ASSEMBLY FOR IFH 3400 1 LEN 2400 CLR ASY CLEAR LENS ASSEMBLY WITH MOUNTING RING AND COVER FOR IFH 2400 1 LEN 3400 RED ASY RED LENS ASSEMBLY WITH MOUNTING RING AND COVER FOR IFH 1400 1 SW0 ASSY INT INTERLOCK SWITCH 1 XFR FLSH CPL COUPLING TRANSFORMER 1 XFR 3400 ...

Page 23: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 23 of 86 Figure 14 IFH 1400 Red Flash Head Wiring Diagram Figure 15 Red Flash Head Component Locator Diagram ...

Page 24: ...S Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 24 of 86 Figure 16 IFH 2400 White Flash Head Wiring Diagram Figure 17 White Flash Head Component Locator Diagram ...

Page 25: ...9 22 2021 Copyright 2007 2021 ITL LLC Page 25 of 86 IFH 3400 Flash Head Mounting Figure 18 IFH 3400 Dual Flash Head Dimensions and Mounting Detail 1 4 SETS OF MOUNTING HARDWARE BOLT HDW B500 150 GAL LOCK WASHER HDW 0500 LGA H H NUT HDW 0500 NGA INCLUDED ...

Page 26: ...MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 26 of 86 Figure 19 IFH 3400 Dual Flash Head Dimensions and Mounting Detail 2 4 SETS OF MOUNTING HARDWARE BOLT HDW B500 150 GAL LOCK WASHER HDW 0500 LGA H H NUT HDW 0500 NGA INCLUDED ...

Page 27: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 27 of 86 Figure 20 IFH 3400 Dual Flash Head Component Layout Top View ...

Page 28: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 28 of 86 Figure 21 IFH 3400 Dual Flash Head Component Layout Isometric View ...

Page 29: ...BE 6 FT0 CLIP 3400 FLASHTUBE MOUNTING CLIP 10 HDW SPA10 125 SPACER CERAMIC 10 32 x 1 25 10 HDW SPA8 100 SPACER CERAMIC 8 32 X 1 2 ITL 3451 RNC RC BOARD FOR IFH 3400 1 LEN 3400 CLR ASY CLEAR LENS ASSEMBLY WITH MOUNTING RING AND MIDDLE RING 1 LEN 3400 RED ASY RED LENS ASSEMBLY WITH MOUNTING RING AND COVER 2 SW0 ASSY INT INTERLOCK SWITCH 2 XFR FLSH CPL COUPLING TRANSFORMER 2 XFR 3400 TRG TRIGGER TRAN...

Page 30: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 30 of 86 Figure 23 IFH 3400 Dual Flash Head Wiring Diagram ...

Page 31: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 31 of 86 Figure 24 IFH 3400 Dual Flash Head Component Locator Diagram ...

Page 32: ...wo hole 5 8 centers compression lug for bonding to earth ground AWG 6 copper conductor should be used Power Supply The Power Supply needs to be mounted to a properly grounded H frame or a structure which provides a direct low impedance connection to earth ground The mounting can not obstruct access to the power supply s internal components for the purpose of installing and maintaining the equipmen...

Page 33: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 33 of 86 IPS 3400 Power Supply Mounting Figure 25 IPS 3400 Power Supply Dimensions and Mounting Details ...

Page 34: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 34 of 86 Figure 26 IPS 3400 Power Supply Overall Component Layout ...

Page 35: ...N LAMP RED 120V 1 MOV FLSH 130 MOV 130V 70J 2 OTB 1492 ANC TERMINAL BLOCK END ANCHOR HEAVY DUTY 1 OTB 1492 END TERMINAL BLOCK END BARRIER 1 OTB 1492 RAIL TERMINAL BLOCK MOUNTING RAIL 14 OTB 1492 TER TERMINAL BLOCK 600V 55A 2 RES 0100 050 NIGHT RESISTOR 100 OHM 50W 1 RES ASSY 34K BLE RESISTOR 25K 20 W WITH RING LUG 1 RES ASSY 34K HV RESISTOR ASSEMBLY FOR IPS 3400 HV WITH RING LUG 1 RES ASSY 34K RED...

Page 36: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 36 of 86 Figure 28 IPS 3400 Power Supply Panel Component Locator ...

Page 37: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 37 of 86 Figure 29 IPS 3400 Power Supply Wiring Diagram Note Wiring Diagram for IPS 3800 see appendix A ...

Page 38: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 38 of 86 Figure 30 IPS 3400 30FPM Power Supply Wiring Diagram with Flashing Side Lights ...

Page 39: ...robe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 39 of 86 Power Transformer Input Voltage Wiring Figure 31 IPS 3400 120VAC Primary Figure 32 IPS 3400 230 240VAC Primary ...

Page 40: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 40 of 86 Figure 33 IPS 3400 Configuration Quick Info Guide ...

Page 41: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 41 of 86 PEC Mounting and Wiring Figure 34 PEC Assembly Drawing Figure 35 PEC Wiring Diagram ...

Page 42: ...duit Body 1 2 Npt Type C With Gasket Cover 1 HDW COND FEM 50 Conduit Coupling 1 2 NPT AL 6 ft HDW COND FLX 50 Liquid Tight Flexible Metal Conduit 1 HDW COND MNT 50 Strut Mount Clamp Kit For 1 2 Conduit 2 HDW COUP FLX 50 Fitting For Flex Conduit 1 2 With 1 2 Npt 1 HDW ORNG 075 O Ring I D 0 75 1 PEC NITE 120 Photoelectric Cell Pec 1 PEC 1800 120 Photoelectric Cell Pec Ils 1400 Only 1 PEC SOCK 000 So...

Page 43: ...Page 43 of 86 Figure 37 ILS 1400 ILS 2400 ILS 3400 Installation Wiring Diagram NOTES 1 USE A CONTINUOUS CABLE FROM THE POWER SUPPLY TO THE FLASH HEAD WITHOUT TERMINAL STRIPS OR SPLICES 2 SUPPLY LIGHTNING PROTECTION FOR THE TOP FLASH HEAD Note For ILS 3800 Installation Diagram see Appendix A ...

Page 44: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 44 of 86 Figure 38 ILS 1400 ILS 2400 ILS 3400 Triple System Installation w Sync and Data Link ...

Page 45: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 45 of 86 Figure 39 ILS 1400 Single System Typical Installation Diagram 350 ...

Page 46: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 46 of 86 Figure 40 ILS 1400 Triple System Typical Installation Diagram 500 ...

Page 47: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 47 of 86 Figure 41 ILS 2400 Single System Typical Installation Diagram 350 ...

Page 48: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 48 of 86 Figure 42 ILS 2400 Triple System Typical Installation Diagram 500 ...

Page 49: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 49 of 86 Figure 43 ILS 3400 Single System Typical Installation Diagram 350 ...

Page 50: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 50 of 86 Figure 44 ILS 3400 Triple System Typical Installation Diagram 500 ...

Page 51: ... Boards The following section describes each all of the ILS 1400 2400 3400 circuit boards 1 ITL 3400 TRG Trigger Board The ITL 3400 is the power supply s main board This microprocessor controlled circuit board controls and monitors all functions relating to the strobe light Figure 45 ITL 3400 Main Board Picture ...

Page 52: ... HIGH VOLTS OK Green ON if high voltage is detected DAY MODE Green ON if board is operating in Day Mode BLINKING if PEC alarm or override Mode WHITE NIGHT MODE Green ON if board is operating in White Night Mode BLINKING if PEC alarm or override Mode RED NIGHT MODE Green ON if board is operating in Red Night Mode BLINKING if PEC alarm or override Mode SIDE LIGHT Green ON if board is in Night Mode a...

Page 53: ...neon indicator light is located in the center of the board indicating the presence of trigger voltage when lit The indicator will temporarily flicker when the trigger capacitor is discharged during flashing The location of the neon indicator is shown below Figure 48 ITL 3400 Neon Trigger Indicator Location Detail ...

Page 54: ... shooting purposes and for generating alarms to a remote network operations center NOC SW3 is also for test purposes and allows overriding the PEC function by forcing the circuit board to operate either in day or night mode based on the switch position The corresponding Day Mode or White Night or Red Night LED will blink indicating this special mode To assure that this switch is not accidentally l...

Page 55: ...f software tools DIP Switch ON OFF 1 Strobe Configuration Detail Table see below 2 Strobe Configuration Detail Table see below 3 Strobe Configuration Detail Table see below 4 LED Sidelights Inc Sidelights Factory Default 5 Sidelight Configuration Table see below 6 Sidelight Configuration Table see below 7 ITL 3421 SEN Factory Default ITL 3420 SEN 8 RTO Enable Factory Default DIP Switch ON OFF 1 CA...

Page 56: ...ay have been configured with remote software If necessary the board can be reset to factory defaults and will then follow the setup of the hardware configuration switches iii Factory Reset Switch SW1 can be used to clear all remote custom programming and reset the main board s non volatile memory to factory defaults This is useful if a board is moved from one power supply to another and particular...

Page 57: ...tion switches or remote software The normal configuration mode and factory default is that the board will follow the settings of the two configuration switches SW4 and SW5 This is in fact all that is required for normal and full functionality of the ILS 1400 2400 3400 systems Separate ITL communication products are designed to conveniently interface to the ITL 3400 via a ribbon cable connected to ...

Page 58: ...de with a twisted pair shielded cable Connector J3 is used for smart communication only and communicates additional information between ITL 3400 boards This interface is only utilized in systems which connected to additional ITL communication boards E Connectors Connectors J1 and J4 connect the ITL 3400 circuit board to the IPS 3400 s internal harness For specific information please consult the IP...

Page 59: ...s of the ILS 1400 2400 3400 system In addition the board contains one mode relay indicating day or night mode operation Each relay has one corresponding LED indicating the state of the relay In the alarm state a relay is disengaged i e no power and the corresponding red LED is lit The green night mode LED is lit when the unit is operating in night mode For connection detail please refer to the IPS...

Page 60: ...board connects directly to the ITL 3400 main circuit board It contains the strobe and sidelight sense transformers Additionally a set of jumpers allow for configuration of the sidelight type For details on the jumper settings please refer to the Configuration DIP Switch section Page 55 56 Figure 59 ITL 3420 SEN Sense Board Picture Figure 60 ITL 3421 SEN Sense Board Picture ...

Page 61: ... ITL 3410 0HV high voltage board rectifies the incoming 1000VAC for energy storage in the day and night bank capacitors Two neon indicators show the presence of high voltage Capacitor C1 shows a low voltage representation of the AC voltage and connects to the ITL 3400 main board s A D inputs Figure 61 ITL 3410 0HV High Voltage Board Picture ...

Page 62: ... 2021 ITL LLC Page 62 of 86 5 ITL 3451 RNC R C Network Board The ITL 3451 RNC circuit board contains a resistor capacitor network and is installed in the IFH 2400 and IFH 3400 flash head The IFH 3400 contains two of these circuit boards Figure 62 ITL 3451 RNC R C Board Picture ...

Page 63: ...d information while the second section contains a flowchart with specific trouble shooting guidelines If you are familiar with this or similar lighting systems you may want to proceed directly to the section Troubleshooting Flowchart Recommended Tools The following is a list of recommended electrical equipment for troubleshooting the ILS 1400 2400 3400 strobe lighting systems Digital multi meter c...

Page 64: ...xtures may be used to achieve 360 degree coverage Inspect lenses and transparent covers for damage Clean the fixture lens or transparent cover using a mild detergent and soft nonabrasive cloth Inspect all electrical wiring connections for corrosion arcing damage insulation degradation or loosening of the connection Correct replace or secure as needed Inspect all interconnecting cables and power su...

Page 65: ...he flash tube High Voltage a Trigger pulse and a working Flash Tube Input Power The input power for the ILS 1400 2400 3400 comes in on TB1 terminal 14 then proceeds through the interlock switch S1 and fuse F1 to the power transformer primary on T1 terminals 3 3A 3C and 4A The Ferro resonant power transformer T1 provides 500VAC center tapped on terminals 5 6 and 7 The 500VAC goes to the Interlock R...

Page 66: ... is applied to the strobe light and the interlock switches are engaged the discharge relay energizes enabling the capacitors to charge through the high voltage rectifier board Discharge resistor R2 is wired to the cathode side of the capacitors The other terminal of R2 goes through the normally closed terminals on the discharge relay K1 to high voltage rectifier board PCB2 terminal HVDIS The HVDIS...

Page 67: ...the strobe light in night mode using the Day Night Switch on the Trigger Board Your meter should indicate about 120VAC Measuring Side Light Current Use clamp on type current meter to read AC Current around wire connected to terminal 8 on TB1 Put the strobe light in night mode using the Day Night Switch on the Trigger Board Your meter should indicate about 1Amp for each side light burning Set your ...

Page 68: ...er to measure capacitance Touch one meter lead to each terminal of a capacitor The meter may take several seconds to complete the reading The IPS 3400 strobe lights use five 70uF capacitors for the Day bank That means you should measure about 350uF since the capacitors are wired in parallel The night capacitor must be measured separately and should read about 3uF Remove all wires from one terminal...

Page 69: ...ON PCB1 Triggering Likely Causes Flash Head Components 1 Flash Tube FT0 3400 2 RC Network ITL 3451 RNC 3 Trigger Xfmr XFR TRIG 205 4 FH Coupling Xfmr XFR FLSH CPL 5 Flash head cable Likely Causes Power Converter Components 1 Trigger Board PCB1 check neon 2 Power Xfmr T1 YES NO NO YES YES NO Likely Causes 1 Trigger Board PCB1 Go to No High Voltage Always use a meter to test High Voltage See section...

Page 70: ...ring Likely Causes Flash Head Components 1 Flash Tube FT0 3400 2 RC Network ITL 3451 RNC 3 Trigger Xfmr XFR TRIG 205 4 FH Coupling Xfmr XFR FLSH CPL 5 Flash head cable Likely Causes Power Converter Components 1 Trigger Board PCB1 check neon 2 Power Xfmr T1 YES NO NO YES YES NO Likely Causes 1 Trigger Board PCB1 Go to No High Voltage Always use a meter to test High voltage See section Measuring Hig...

Page 71: ...auses 1 Fuse F3 2 Sidelight Relay K4 3 Trigger Board PCB1 4 Damaged wiring Likely Causes 1 Marker Lamp s out 2 DIP Switch SW5 on PCB1 Set incorrectly 3 Sense Module PCB3 4 Sense Module Settings PCB3 JP1 and JP2 5 Trigger Board PCB1 NO Use Clamp on Meter to check sidelight wire on terminal 8 of TB1 and measure You should read about 1A per installed sidelight 1A per Sidelight ...

Page 72: ...EC Alarm YES Likely Causes 1 Fuse F2 2 Wiring to TB1 10 Short TB1 10 to TB1 12 This should switch from Day to Night NO Disconnect PEC Connect Volt Meter to TB1 10 120VAC Present NO Likely Causes 1 Trigger Board PCB1 2 Wiring between Trigger Board and TB1 12 Likely Causes 1 PEC defective 2 Wiring to PEC Switched OK YES ...

Page 73: ...e F1 2 Shorted Capacitor C2A E etc 3 HV Rectifier Board PCB2 4 Power Xfmr T1 No HV Night Mode Only Remove Power Wait 30 seconds and verify that all high Voltage warning lights are off Disconnect TB1 1 Red and TB1 3 Blue HV to Flash head Apply Power NO Likely Causes 1 Burst Resistor s R1A R1B 2 Night Capacitor 3 Burst Choke YES Measure High Voltage using a volt meter as describe in section above Bo...

Page 74: ...e Parts Replacement Parts For parts regarding the ILS lighting systems please see the following sections and tables IPS 3400 3800 Power Supply Parts List Table Page 35 80 IFH 2400 White Flash Head Parts List Table Page22 IFH 3400 White Flash Head Parts List Table Page 29 PEC Assembly Parts List Table Page 41 ...

Page 75: ...drawings For additional help with the installation or operation of any ITL products please contact ITL LLC at one of the following below Web and Internet Sites Corporate home page http www itl llc com Customer Support Technicians 8 00 AM 5 00 PM Central Time US and Canada call 1 615 256 6030 Toll Free 1 866 624 8309 Email support itl llc com RMA Please contact ITL LLC before returning equipment fo...

Page 76: ... advisory circular AC150 5345 43F The lighting system meets or exceeds the specifications as defined in the advisory circular For more information on those specifications please refer directly to the FAA website www faa gov airports_airtraffic airports The system consists of a power conversion unit the IPS 3800 a strobe cable a red LED IFH 1700 000 and white strobe IFH 2400 flash head See major co...

Page 77: ... Copyright 2007 2021 ITL LLC Page 77 of 86 Installation Figure 65 ILS 3800 Installation Wiring Diagram NOTES 3 USE A CONTINUOUS CABLE FROM THE POWER SUPPLY TO THE FLASH HEAD WITHOUT TERMINAL STRIPS OR SPLICES 4 SUPPLY LIGHTNING PROTECTION FOR THE TOP FLASH HEAD ...

Page 78: ...CB4 PCB3 PCB1 C1 C2E C2D C3 C2B C2A SIDE LIGHT TRIGGER STEERING K4 SENSE BOARD ITL 3421 SEN ITL 3401 RLY TRIGGER BOARD ITL 3400 TRG TUNING CAP NIGHT CAP NC COM NO POWER FAIL ALARM NC COM NO WHITE ALARM NC COM NO RED ALARM NC COM NO SIDE LIGHT ALARM NC COM NO PEC ALARM NC COM NO NIGHT MODE ALARM RED BROWN BLACK BLUE WHITE GREY POWER NEUTRAL BLACK WHITE RED NEUTRAL LINE 1 FLASHHEAD SIDE LIGHT PEC PR...

Page 79: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 79 of 86 Figure 67 IPS 3800 Power Supply Wiring Diagram ...

Page 80: ...N SW5 8 ON 7 ON 7 ON 7 ON 4 ON 4 ON 4 ON DETAIL OF DIP SWITCH POSITION CAT_BOT MID1 MASTER SINGLE CAT 30FPM CAT_TOP MID2 CAT_MID SLAVE 1 2 3 4 NUMBER OF SIDE LIGHTS DAY AUTO NIGHT SIDE LIGHT FAIL NORMAL STROBE FAIL ALARM TEST SWITCH MANUAL MODE SWITCH SW4 SW5 SW2 SW1 SW3 FACTORY DEFAULT BUTTON DEPRESS BUTTON WHILE APPLYING POWER TO UNIT TO SET TRIGGER BOARD TO FACTORY DEFAULTS ITL 3400 TRG TRIGGER...

Page 81: ...age 81 of 86 Figure 69 IPS 3800 Power Supply Parts List Table QTY PART NUMBER DESCRIPTION 1 FUS 002A 3AG FUSE 2A 3AG SLO BLO 2 OTB 1492 0FB TERMINAL BLOCK FUSE BLOCK 1 OTB 1492 EFB END BARRIER FOR FUSE BLOCK 1 RES ASSY 34K RED SOLID STATE RELAY Note Additional Parts for IPS 3800 see Page 35 ...

Page 82: ...ILS Strobe Lighting Systems DOC 3400 MNL Rev23 doc 9 22 2021 Copyright 2007 2021 ITL LLC Page 82 of 86 Figure 70 IPS 3800 Single Typical Installation Diagram 350 ...

Page 83: ...containing a wire designed to melt and open the circuit under abnormally high electric loads Used for incoming power sidelights and PEC MOV Metal Oxide Varistor A device used to protect sensitive components from voltage transients Used throughout the equipment Relay An electrically controlled mechanical device that opens and closes electrical contacts when a voltage or current is applied to a coil...

Page 84: ...voltage to 1000VAC before rectification Schematic Symbols The schematics symbols for the major electrical components used in this document can be found in the table below Component Symbol Designator Units Resistor R1 Ohms Ω Capacitor C1 Farad uF Micro Farad Inductor L1 Henry mH Milli Henry Fuse F1 Amp Transformer T1 n a Metal oxide Varistor MOV VR1 Volts Joules Switch SW1 n a Relay K1 n a Terminal...

Page 85: ...FH 3400 ꞏ 9 13 ILS 1400 ꞏ 9 ILS 2400 ꞏ 2 8 9 10 ILS 3400 ꞏ 8 9 11 ILS 3800 ꞏ 75 injury ꞏ 3 Input Power ꞏ 16 Input Voltage Wiring ꞏ 38 Installation Wiring Diagram ꞏ 17 intensity ꞏ 9 10 11 12 75 interlock switch ꞏ 14 17 interlock switches ꞏ 3 IPS 3400 ꞏ 9 12 IPS 3800 ꞏ 75 ITL 3400 ꞏ 12 ITL 3401 RLY ꞏ 12 ITL 3410 0HV ꞏ 12 61 ITL 3420 SEN ꞏ 12 ITL 3430 PCS ꞏ 12 ITL 3431 SAT ꞏ 12 ITL 3432 POT ꞏ 12 ITL ...

Page 86: ...ndy Rudolph 18 Updated spare parts table pg 35 added note details for Power Supply Grounding added ground wire in Flash Heads updated Quick Info Guide detail for SW4 7 08 2014 Prepared By Elke Hinson Approved By Andy Rudolph 19 Added installation note All fixtures enclosures and junction boxes Added maintenance outline 8 22 2014 Prepared By Elke Hinson Approved By Andy Rudolph 19a Removed note Rem...

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