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  Dry Filter Spraybooth Installation and Maintenance Instructions

 

 

 

 

 

 

the filter medium and with the Fan running coat the internal surfaces of the Booth canopy with Peelable Booth Coating.  
This will ensure that the following clean down is a quick and efficient operation. 

 
 
 

17   

Servicing

 

 
The only moving parts that require servicing on the 

Airflow

 range of Dry Filter Spraybooths is the Extraction Fan.  The 

type of Fan used on these Booths is the patented 

Airflow

 Cartridge Fan, the features of which are a long working life 

and ease of maintenance.  Servicing of the Cartridge Fan should only be conducted by a competent mechanical engineer 
and limited to the two operations detailed below. 
 
DRIVE BELT REPLACEMENT AND TENSIONING 
1. Ensure the power is isolated from the Spraybooth and that a lock is fitted to keep  
   the isolator in the “Off” position. 
 
2. Unbolt the belt guard from the end of the motor shaft and remove the guard. 
 
3. Visually check the condition of the drive belts, if they are still in a serviceable condition, go straight to Section 6. 
 
4. Loosen the M16 nuts, which are used to tension the motor and its mounting plate until the belts are slack enough to 

remove. 

 
5. Fit the new belts onto the pulleys ensuring there are no twists. 
 
6. Re-tension the motor mounting plate using the M16 nuts until it is possible to deflect the belt by 10-15mm as it enters 

the fan housing with moderate finger pressure.  Caution: Do not cover tighten drive belts as premature wear of motor 
bearings, shaft bearings and other drive components will result. 

 
7. Replace belt guard. 
 
8. Test run the Fan. 
 
REMOVAL AND REPLACEMENT OF COMPLETE CARTRIDGE ASSEMBLY 
1. Isolate the supply to the Spraybooth and ensure a lock is fitted to maintain the isolator in the “Off” position. 
 
2. Remove the filter medium to gain access to the inside of the Spraybooth. 
 
3. Remove the finger guard. 

 

4. Remove the bolt and washer from the centre of the fan shaft and by means of a suitable extraction puller remover the 

fan impeller. 

 
5 Prize away the flinger seal from the fan shaft. 
 
6. From the roof of the Spraybooth, remover the four bolts securing the cartridge arm to the two rolled steel angle 

supports of  the fan casing.  Please Note: Be careful not to lose the shim washers which are trapped between the 
cartridge arm and the fan causing as these must be replaced in exactly the same position when re-installing the 
cartridge arm. 

 
7. Lift the cartridge vertically upwards approximately 50mm and then withdraw the complete cartridge assembly from 

the side of the fan casing. 

 
8. It is now possible to work on the complete cartridge assembly.  However, you may now wish to remove the motor 

connection wires and take the cartridge to your workshop for overhaul. 

 
TO REPLACE THE CARTRIDGE ASSEMBLY 

Summary of Contents for DEC2.2

Page 1: ...DRY FILTER SPRAYBOOTH INSTALLATION MAINTENANCE INSTRUCTIONS Scott Sargeant Woodworking Machinery Ltd 1 Blatchford Road Horsham West Sussex RH13 5QR ENGLAND Tel 44 0 1403 273000 W b ...

Page 2: ......

Page 3: ...entification of Working Areas 4 Delivery and Handling 5 Inspection 6 Warranty 7 Assembly and Installation 8 Exhaust Ducting 9 Noise 10 Electrical Data 11 Electrical Connections 12 Siting of Electrical Controls 13 Fitting of Filters 14 Commissioning 15 Operation 16 Maintenance 17 Servicing 18 Spare Parts 1 1 1 2 3 3 3 4 4 4 5 5 6 6 7 7 8 9 ...

Page 4: ......

Page 5: ... above information products manufactured for supply within the EEC will have a CE Mark affixed which indicates compliance with the directives listed on the declaration of conformity contained within this document To enable the identification of spare parts please refer to the tabulated information contained within section 18 of these instructions 2 Uses Of the Machine Normal use of an Airflow Spra...

Page 6: ...n Weight Individual Panel Weight Pack of Filter Paper DF2 2 310 88 25 10 DF3 3 375 90 25 10 DF4 0 430 104 25 10 DF4 4 510 2 x 88 25 10 DF5 5 570 2 x 90 25 10 DF6 6 630 2 x 90 25 10 DFB1 1 175 72 25 10 DFB2 2 240 88 25 10 DEC2 2 260 88 25 10 DEC3 3 325 90 25 10 DEC4 0 380 104 25 10 DEC4 4 460 2 x 88 25 10 DEC5 5 520 2 x 90 25 10 DEC6 6 580 2 x 90 25 10 DHC2 2 190 88 25 10 DHC3 3 225 88 25 10 DHC4 0...

Page 7: ...cement of any parts and associated carriage costs It does not cover the labour to fit parts or the cost of removing refitting or any secondary losses Any warranty claim must be immediately notified to Airflow No repair work is to be conducted without prior agreement Any claim or defect arising from incorrect installation inadequate maintenance or abuse of the equipment however caused is not covere...

Page 8: ...hing Limited on the suitability of intended ductwork systems Please contact our Sales Department for further advice 9 Noise Please refer to the tables over to obtain information of test results obtained from typical Airflow Spraybooth installations Please Note Specific individual noise levels should be obtained following installation of your Spraybooth as it is impossible for Airflow to predict th...

Page 9: ... supply cables should be connected securely to the appropriate electrical motor terminals in accordance with the diagrams in the motor terminal box and with the information given on the motor rating plate All cables must be of adequate size to prevent any drop in supply voltage The appropriate cable gland must be fitted to the terminal box and tightened and secured against ingress of duct dampness...

Page 10: ... of your Spraybooth and add to this length an extra 250mm Cut the paper this length At the left and right hand side of each filter paper slot is an angled filter paper clip Gather together the first three or four corrugations at the left hand side of the filter paper and insert them into the filter paper clip This will now hold the left hand side of the filter paper Stretch the filter paper carefu...

Page 11: ...validation of your 12 month Parts Warranty DAILY Check the condition of the Filter Medium If a Filter Loss Gauge is fitted ensure that once the Booth is running the pressure drop across the filter medium is within recommended limits Ensure that all fans are operating correctly and listen for any unusual noises or vibration which may indicate a deteriorating condition of the drive belts and or an a...

Page 12: ...late using the M16 nuts until it is possible to deflect the belt by 10 15mm as it enters the fan housing with moderate finger pressure Caution Do not cover tighten drive belts as premature wear of motor bearings shaft bearings and other drive components will result 7 Replace belt guard 8 Test run the Fan REMOVAL AND REPLACEMENT OF COMPLETE CARTRIDGE ASSEMBLY 1 Isolate the supply to the Spraybooth ...

Page 13: ...hly without noise or vibration Airflow provides a national network of trained service engineers Each service vehicle is equipped with a considerable range of genuine spares We would strongly recommend that to maximise the performance and longevity of your Our own service personnel carry out airflow Spraybooth that service work Please Note It is a condition of your 12 month Warranty that your Spray...

Page 14: ...lare under our sole responsibility that the spray booth referred to in these instructions taking into account the state of the art comply with or are designed and constructed so far as is possible to comply with the relevant essential Health and Safety requirements as indicated in the technical file and contained within EEC Directives Machinery Directive 2006 42 EC Electromagnetic Compatibility Di...

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