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 Dry Filter Spraybooth Installation and Maintenance Instructions

 

 

   

 

 

 

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Type, Designation and Identification 

 
Airflow Dry Filter Spraybooths are designated by an abbreviated prefix followed by the width of the Booth expressed in 
metres.  The types of Booth available are as follows: 
 

DF - 

The DF range of Booth are Dry Filter Spraybooths with an open-fronted configuration available in a range of 

widths from 2.2metres to 6.6metres e g. DF2.2 Dry Filter Spraybooth 2.2metres wide. 
 

DFB - 

The DFB range of Booths are 1.1metre deep Dry Filter Spraybooths complete with an operators Bench.  In these  

Booths the filter medium is mounted above the operator’s bench and angles forward at approximately 30

°

.  They are 

supplied without a Canopy and can be operated as such.  However, additional Canopies can be supplied and fitted if 
required e.g. DFB2.2 Dry Filter Benchbooth 2.2metres wide. 
 

DEC - 

The DEC range of Booth are Dry Filter Extract Chambers.  These Booths are similar in construction to the DF 

range but are intended to ventilate a spray space and are supplied without a Canopy but include a galvanised steel floor.  
They are available in widths ranging from 2.2metres to 6.6metres e.g. DEC2.2 Dry Filter Extract Chamber 2.2metres 
wide. 
 

DHC - 

The DHC range of Booth is similar to the DEC range in that they are supplied without a Canopy to form an 

Extract Chamber.  However, these Extract Chambers are suitable for low level extract applications as they are half the 
height of the standard DEC range i.e. 1.1metre high.  The DHC range are available in widths ranging from 2.2metres to 
6.6metres e.g. DHC2.2 Dry Filter Half Height Extract Chamber 2.2metres wide.  
 

Each Spraybooth has affixed an identification plate.  From this plate the following information can be obtained: 

 

 The name and address of the manufacturer. 

 The year of construction. 

 The designation of model number. 

 The serial number. 

 The identity of the quality control inspector. 

 
In addition to the above information, products manufactured for supply within the EEC will have a CE Mark affixed, 
which indicates compliance with the directives listed on the declaration of conformity contained within this document.  
To enable the identification of spare parts, please refer to the tabulated information contained within section 18 of these 
instructions. 

 

Uses Of the Machine 

 
Normal use of an 

Airflow

  Spraybooth would be as an extractor of industrial airborne contaminants.  The installation 

would be in an indoors industrial environment with ambient temperatures in the range +5

°

C to +30

°

C, and relative 

humidity of 65% or lower.  Typical operations to be conducted within a Spraybooth include spray painting, fettling of 
wood metals or plastics, mixing of powders or decanting liquids containing evaporating solvents.  It is assumed by the 
manufacturer that such activities would be conducted for a period of 8hours per day, 5days per week.  It is also assumed 
that operations such as spraying of paints or adhesives would have a transfer efficiency of at least 50% in order to 
protect the Spraybooth from being forced to handle inordinately high volumes of waste material.  If any doubt about the 
suitability of the 

Airflow

 Spraybooth purchased for a particular operation exists, specific advise must be sought from the 

manufacturer.  Your attention is drawn to Section 6 (warranty) with regards to operating periods and conditions. 

 

Identification of Working Areas 

 
In the case of open-faced Spraybooths, please refer to the diagram below for guidance on approved operating areas.  
Broadly speaking, all activities that produce an airborne contaminant must be conducted within the canopy area (see 
diagram).  In the case of fully enclosed Sprayrooms, all activities creating an airborne contaminant must be conducted 
within the confines of the Sprayroom.  Warning, production of airborne contaminants outside the Spraybooth canopy or 
Sprayroom will be in contravention of the relevant HSE Directives.  You may also run the risk of explosion, fire, and 
injury to the operators’ respiratory system and pollution to the working environment of other employees. 
 
 

Summary of Contents for DEC2.2

Page 1: ...DRY FILTER SPRAYBOOTH INSTALLATION MAINTENANCE INSTRUCTIONS Scott Sargeant Woodworking Machinery Ltd 1 Blatchford Road Horsham West Sussex RH13 5QR ENGLAND Tel 44 0 1403 273000 W b ...

Page 2: ......

Page 3: ...entification of Working Areas 4 Delivery and Handling 5 Inspection 6 Warranty 7 Assembly and Installation 8 Exhaust Ducting 9 Noise 10 Electrical Data 11 Electrical Connections 12 Siting of Electrical Controls 13 Fitting of Filters 14 Commissioning 15 Operation 16 Maintenance 17 Servicing 18 Spare Parts 1 1 1 2 3 3 3 4 4 4 5 5 6 6 7 7 8 9 ...

Page 4: ......

Page 5: ... above information products manufactured for supply within the EEC will have a CE Mark affixed which indicates compliance with the directives listed on the declaration of conformity contained within this document To enable the identification of spare parts please refer to the tabulated information contained within section 18 of these instructions 2 Uses Of the Machine Normal use of an Airflow Spra...

Page 6: ...n Weight Individual Panel Weight Pack of Filter Paper DF2 2 310 88 25 10 DF3 3 375 90 25 10 DF4 0 430 104 25 10 DF4 4 510 2 x 88 25 10 DF5 5 570 2 x 90 25 10 DF6 6 630 2 x 90 25 10 DFB1 1 175 72 25 10 DFB2 2 240 88 25 10 DEC2 2 260 88 25 10 DEC3 3 325 90 25 10 DEC4 0 380 104 25 10 DEC4 4 460 2 x 88 25 10 DEC5 5 520 2 x 90 25 10 DEC6 6 580 2 x 90 25 10 DHC2 2 190 88 25 10 DHC3 3 225 88 25 10 DHC4 0...

Page 7: ...cement of any parts and associated carriage costs It does not cover the labour to fit parts or the cost of removing refitting or any secondary losses Any warranty claim must be immediately notified to Airflow No repair work is to be conducted without prior agreement Any claim or defect arising from incorrect installation inadequate maintenance or abuse of the equipment however caused is not covere...

Page 8: ...hing Limited on the suitability of intended ductwork systems Please contact our Sales Department for further advice 9 Noise Please refer to the tables over to obtain information of test results obtained from typical Airflow Spraybooth installations Please Note Specific individual noise levels should be obtained following installation of your Spraybooth as it is impossible for Airflow to predict th...

Page 9: ... supply cables should be connected securely to the appropriate electrical motor terminals in accordance with the diagrams in the motor terminal box and with the information given on the motor rating plate All cables must be of adequate size to prevent any drop in supply voltage The appropriate cable gland must be fitted to the terminal box and tightened and secured against ingress of duct dampness...

Page 10: ... of your Spraybooth and add to this length an extra 250mm Cut the paper this length At the left and right hand side of each filter paper slot is an angled filter paper clip Gather together the first three or four corrugations at the left hand side of the filter paper and insert them into the filter paper clip This will now hold the left hand side of the filter paper Stretch the filter paper carefu...

Page 11: ...validation of your 12 month Parts Warranty DAILY Check the condition of the Filter Medium If a Filter Loss Gauge is fitted ensure that once the Booth is running the pressure drop across the filter medium is within recommended limits Ensure that all fans are operating correctly and listen for any unusual noises or vibration which may indicate a deteriorating condition of the drive belts and or an a...

Page 12: ...late using the M16 nuts until it is possible to deflect the belt by 10 15mm as it enters the fan housing with moderate finger pressure Caution Do not cover tighten drive belts as premature wear of motor bearings shaft bearings and other drive components will result 7 Replace belt guard 8 Test run the Fan REMOVAL AND REPLACEMENT OF COMPLETE CARTRIDGE ASSEMBLY 1 Isolate the supply to the Spraybooth ...

Page 13: ...hly without noise or vibration Airflow provides a national network of trained service engineers Each service vehicle is equipped with a considerable range of genuine spares We would strongly recommend that to maximise the performance and longevity of your Our own service personnel carry out airflow Spraybooth that service work Please Note It is a condition of your 12 month Warranty that your Spray...

Page 14: ...lare under our sole responsibility that the spray booth referred to in these instructions taking into account the state of the art comply with or are designed and constructed so far as is possible to comply with the relevant essential Health and Safety requirements as indicated in the technical file and contained within EEC Directives Machinery Directive 2006 42 EC Electromagnetic Compatibility Di...

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