ITALMAC JS 40 Instructions Manual Download | Manualshive

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INSTRUCTIONS AND SPARE

PARTS HANDBOOK

1 EDITION

20/06/2008

BAND SAW

JS 40 - JS 47

UK

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Summary of Contents for JS 40

Page 1: ...INSTRUCTIONS AND SPARE PARTS HANDBOOK 1 EDITION 20 06 2008 BAND SAW JS 40 JS 47 UK...

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Page 3: ...d blade guards 15 2 5 DISPOSING OF HARMFUL WASTE 15 2 6 MACHINE DISMANTLEMENT 15 3 MACHINE DESCRIPTION 17 3 1 OVERALL DIMENSIONS OF THE MACHINE 17 3 2 TECHNICAL FEATURES 17 3 3 EQUIPMENT 18 3 3 1 Stan...

Page 4: ...USE OF THE MACHINE 29 6 1 MACHINE START 29 6 2 USE OF THE ANGULAR CUTS SYSTEM 30 6 3 TABLE TILTING 30 6 4 EXECUTION OF ROUND PIECES 30 6 5 MACHINE STOP 31 6 5 1 Machine stop 31 6 5 2 Machine stop at...

Page 5: ...s of the packs and the dimensions of the machine once installed before the machine is consigned The handbook shall be kept until the machine is dismantled If you should loose the handbook or it should...

Page 6: ...terials needed for periodic maintenance such as brushes heating elements components subject to normal wear and parts damaged by bad maintenance and or improper use are not covered by the guarantee 7 A...

Page 7: ...1 2 3 can be found on the machine s rating plate on the base see fig 1 1 1 machine model 2 serial number 3 machine voltage and frequency 4 date of purchase 5 name of the Dealer where purchased 6 descr...

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Page 9: ...ring the job Therefore work in an optimum state of mind and body All the safety and protection devices must be kept in a state of perfect efficiency The rating plates giving various indications and sa...

Page 10: ...nditions of the machine The quality of the job carried out is guaranteed exclusively by having it done by a qualified electrician using suitable tools and testers Always remember that electricity can...

Page 11: ...by the same person doing the work If it is a simple maintenance job this person can be the operator 2 2 8 During maintenance Regular maintenance of the mechanical and electric parts besides extending...

Page 12: ...ion occurs This switch must be used in case of a forthcoming danger or a mechanical acci dent when the system is stopped for short term maintenan ce requirements in order to make sure that the machi n...

Page 13: ...machine and become acquainted with the positions and messages of the various stickers They must always be legible if they are not order a set from ITALMAC Fig 2 1 DANGER This symbol indicates a series...

Page 14: ...ates that it is absolutely forbidden to repair adjust or lubricate parts that are still moving WARNING This symbol indicates that the indications instructions printed in the user manual must be scrupu...

Page 15: ...2 6 MACHINE DISMANTLEMENT The machine is to be disassembled by qualified personnel Strictly observe the safety warnings given in this handbook throughout all dismantlement phases If the machine must b...

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Page 17: ...mm Blade rotation speed 7 14 m sec 7 14 m sec Table dimensions 435 x 535 mm 480 x 630 mm Table tilting 0 20 0 20 Net weight 126 Kg 162 Kg Diameter two dust extraction holes 100 mm 100 mm Suggested dus...

Page 18: ...d micro regulation System for angular cuts Service keys Instruction book complete with electric diagram 3 3 2 Accessories equipment Wheels for an easy and fast movement of the machine 3 4 BLADE SELECT...

Page 19: ...ngular cuts 6 Handle for belt tension 7 Blade guide 8 Handkle for adjusting blade guide system in height 9 Fence for parallel cuts 10 Handle for locking blade guide system position 11 Levier for fast...

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Page 21: ...E DAMAGE TO THE MACHINE AND COULD CREATE HAZARDOUS SITUATIONS FOR PERSONNEL INVOLVED IN SUCH JOBS NOBODY SHALL STAND OR PASS UNDER THE MACHINE WHILE IT IS LIFTED AND MOVED AROUND 4 2 1 Necessary tools...

Page 22: ...e width 800 mm JS 40 900 mm JS 47 Al space required for passing and working depending on the length of material to work and on the type of work to do 4 3 2 Lifting The machine can be lifted using the...

Page 23: ...Activate the emergency button before beginning the electric connection operation SINGLE PHASE MACHINE 230 V Connect the plug 2 fig 4 4 to the general electric connection THREE PHASES MACHINE 400 V Con...

Page 24: ...mounted Fix then the supplied levier 3 screwing it to the hand wheel 4 4 2 Belt tensioning hand wheel lever assembling The machine is normally delivered with the handle already mounted Fix then the s...

Page 25: ...itable qualification profile These jobs must be carried out exclusively by a technician employed or authorised by ITALMAC otherwise the latter declines all forms of liability with regard to the system...

Page 26: ...f installation 4 7 1 Transport The transport can be made using a truck or trailer It can be transported unpacked for short distances suitable weather conditions permitting When loading the machine fol...

Page 27: ...ng the width blade The blade tensioning can be verified at any time through the window positioned on the front door of the machine Be sure to have previously cut the electric power before beginning th...

Page 28: ...cycle N B If you use narrow blades ex 6 mm the back bearing of the lower blade guide system must be in contact with the blade while if you use wider blades you must move the whole group back as indic...

Page 29: ...t on the hand wheel 4 Screw again the handle 3 once the right position reached Bring the fence for parallel cuts 5 in the correct position according to the width of the piece to be cut Use the piece p...

Page 30: ...make a cut verifying that the piece is correctly against the fence 6 3 TABLE TILTING To make a cut with the table tilted loosen the locking levier 8 and turn the handle for the tilting 9 till arrivin...

Page 31: ...cy button and the cover 6 5 2 Machine stop at the end of the job To stop the machine at the end of the job Open the cover of the emergency stop 1 and push the red button OFF 3 6 6 MACHINE RESTART AFTE...

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Page 33: ...ed and put away before starting the machine again Make sure that all the safety devices are fitted and efficient Make sure that all the graphic indications and safety warning labels are in perfect con...

Page 34: ...and line up again the blade following the instructions indicated in the chapters 5 2 and 5 3 If necessary adjust again the blade guide position following the instructions indicated in the chapter 5 4...

Page 35: ...Loosen completely the tension of the belt using the tensioning handle 1 Turn slowly and manually the small wheel and in the same time move the belt 2 from one motor pulley to the other one 3 N B The...

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Page 37: ...nd aspire possible accumulations of dust or pieces of wood Clean periodically the motor fan Adjust the table Change the blade or put less pressure during the piece feeding Contact the dealer for a cor...

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Page 39: ...it is necessary to meticulously keep to the following rules 1 indicate the machine serial number 2 indicate the table code and reference numbers of the parts required 3 indicate the required quantity...

Page 40: ...40 BAND SAW JS 40 JS 47 TAB 1...

Page 41: ...41 BAND SAW JS 40 JS 47 TAB 2...

Page 42: ...42 BAND SAW JS 40 JS 47 TAB 3...

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Page 44: ...ITALMAC Via Zuccardi 28 a Z I Ponte Vettigano 42012 CAMPAGNOLA EMILIA RE ITALY Tel 0522 1718848 Fax 0522 1718849...

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