IRO 1131 X2 Operating Instructions Manual Download Page 1

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IRO AB Box 54 SE-523 22 Ulricehamn SWEDEN Tel: (+46) 321 297 00 www.iroab.com [email protected]

1131 X2

Operating Instructions

Ref. no. 31-8939-0201-05/1805

Summary of Contents for 1131 X2

Page 1: ...IRO AB Box 54 SE 523 22 Ulricehamn SWEDEN Tel 46 321 297 00 www iroab com info iro se 1131 X2 Operating Instructions Ref no 31 8939 0201 05 1805 EN ...

Page 2: ...ght to change the contents of the user s guide and technical specifications without prior notification Original language instruction Contents Information Contents Information 2 Warnings 3 Technical Specifications 4 Installation Mains Connection 5 Handling 6 Operating diagram Connections feeder pneumatics 7 Connections interface 8 Main Parts 9 System Orientation 10 Settings 11 N R Rotation and Yarn...

Page 3: ...omponents must be carried out by a qualified electrician This product is NOT intended for use in potentially explosive atmospheres or in zones classified according to the European directive 94 9 EC Routine checks for damaged or worn parts must be made before operating this equipment Any part that is worn or damaged should be properly repaired or replaced by authorized personnel To avoid risk of in...

Page 4: ...x 85 84 dB Ø max 5 mm Input air pressure 5 5 7 bar 290V DC 24V DC 1 4 kg Ref no 31 8939 0201 05 1805 1131 X2 NOTE Subject to technical modifications Technical Specifications WARNING Hearing protection must be worn when operating this equipment ...

Page 5: ...electrical circuit The power supply to the feeder must not be disrupted when the weaving machine stops Installation Mains Connection NOTE Condensation will form on the unit when moved from cold surroundings to the damp heat of the weaving shed Wait at least 4 hours at room temperature before connecting to power supply Feeders must be mounted within 40 of the horizontal plane Recommended feeder bol...

Page 6: ...o not expose the spool body parts to external forces Do not for instance carry the feeder by holding the spool body fingers NOTE Do not expose the winding disc to mechanical force at any time Store the feeder resting on the back to avoid damaging deforming the winding disc Ref no 31 8939 0201 05 1805 1131 X2 ...

Page 7: ... diagram 7 290V Dc 26V Dc TB1 TB2 Motor Accessories Interface extension 12 colour Signal Motor control unit Extension Interface Ref no 31 8939 0201 05 1805 1131 X2 Operating diagram Connections feeder pneumatics ...

Page 8: ...15 A J1 J2 J8 FB1 FB2 J8 J1 J2 Ref no 31 8939 0201 05 1805 1131 X2 Interface Power supplied via loom Fuses Stop relay jumpers Open PICAN bus not terminated Closed Picanol bus terminated Normally open Connections interface ...

Page 9: ...Pneumatic threading PTU Stopper unit Magnet finger Tumbling finger Winding disc Spool body finger Winding sensor Yarn store sensor Magnet release button On Off switch Signal lamp Ref no 31 8939 0201 05 1805 1131 X2 Main Parts ...

Page 10: ...e weaving machines terminal and transmitted to the feeder through the CAN bus The permanent magnet motor is controlled from the control board situated under the top cover At feeder start up the number of windings on the spool body is controlled by the yarn store sensor which indicates the outer limit of the yarn store The number of windings supplied to the yarn store is continuously counted by the...

Page 11: ...column Adjust the spool body to the required circumference as follows Stopper unit positioning screws 1 0 mm Eyelet Move the stopper unit to its uppermost position before any adjustments are carried out Adjust each finger in turn first the fixed finger then the yarn transport finger Only loosen the screw sufficiently to move the finger excessive loosening gives faulty values When adjusting the yar...

Page 12: ...osition 3 Firmly grasp the spool body and rotate the winding disc in the required direction For normal rotation rotate the winding disc in a clockwise direction and for reversed rotation in an anti clockwise direction The more the winding disc is rotated the larger will be the yarn separation 4 Point B on the front plate is the reference point for adjusting separation When point C is aligned with ...

Page 13: ...rn that may be on the spool body To do this the magnet pin must be opened This can be performed using any of the following methods 1 A short push on the yarn release button will release one winding 2 By pushing the yarn release button and keeping it pushed the magnet pin will remain open as long as the button is pushed After the magnet pin has been opened any yarn on the spool body can be removed ...

Page 14: ...etely The spool body can now be rotated as necessary WARNING Failure to follow these instructions will result in damage to the spool body stopper magnet stopper magnet pin or the stopper housing When reassembling the stopper housing it will be necessary to adjust the distance between the magnet and the magnet finger B using the stopper housing adjustment guide A NOTE Press the stopper housing towa...

Page 15: ...ance work Please contact your local IRO service station for further information Maintenance CLEANING It is recommended to carry out a periodical cleaning of any lint or dust accumulation on the feeder or the control box NOTE DO NOT use compressed air when cleaning the feeder LUBRICATION The unit requires no extra lubrication CONNECTIONS NOTE The connector cover must be assembled ...

Page 16: ...arn tension too high Adjust input tensioner 19 Loom main power off Switch loom main power on 20 Loom stand by switch off Switch stand by on 21 Feeder not clean Remove dust and fibres clean sensor window see page 11 22 Sensor not clean Remove dust and fibres clean sensor window and mirror see page 11 23 Sensor damaged Replace sensor 24 Motor circuit board damaged Replace motor circuit board 25 Inte...

Page 17: ...sures The BSS is extremely simple to install INSTALLATION Make sure that the loom main power has been switched off Dissasemble the circuit board housing from the feeder Plug in the cable on the circuit board red arrow marks the connector Position the cable as shown then re assemble the circuit board housing onto the feeder Accessories Bobbin Switch Sensor Bobbin Switch Sensor CREELS STANDS YARN BR...

Page 18: ...0 2 INSTALLATION Carefully follow instruction below for a secure installation Picture on page 21 explains the numbers mentioned in the instruction Appendix 1 2 show where to connect the sensors and feeder cables to the concentrator box A Make sure that the loom main power has been switched off B Fixate the concentrator box 3 to the feeder stand Use the supplied screws length M5x50 C Fixate the ext...

Page 19: ...to the correct connector in the concentrator box F Connect the power supply cable 1 between the feeder interface box 6 and the concentrator box Use the connector on the upper side of the feeder interface see picture below Use the power supply connector in the concentrator box as illustrated on page 22 G Turn on loom main power H Choose external yarn break sensor on the feeder setting page on the w...

Page 20: ...sensors feeder Four feeders two external yard break sensors feeder 1 3 2 4 1 2 3 4 5 6 7 8 8 sensors 1 8 for feeder 1 Feeder 1 1 3 2 4 1 2 3 4 5 6 7 8 2 sensors 1 2 for feeder 1 2 sensors 3 4 for feeder 3 2 sensors 5 6 for feeder 2 Feeder 1 Feeder 2 Feeder 3 1 3 2 4 1 2 3 4 5 6 7 8 2 sensors 1 2 for feeder 1 2 sensors 3 4 for feeder 3 2 sensors 5 6 for feeder 2 2 sensors 7 8 for feeder 4 Feeder 1 ...

Page 21: ...ECLARATION OF CONFORMITY Guarantee that machine type is manufactured in conformity with the provisions of the following EC directives and applicable amendments Safety of machinery 2006 42 EC EN ISO 111 11 1 Low voltage equipment 2014 35 EC EN ISO 111 11 1 Electromagnetic compatility 2014 30 EC EN ISO 111 11 1 Ref no 31 8939 0201 05 1805 1131 X2 ...

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