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Optidrive ODE-2 User Guide Revision 3.20 

 

www.invertekdrives.com 

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Introduction 

1.1.

 

Important Safety Information 

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere. 

 

Danger : Indicates a risk of electric shock, which, if not 
avoided, could result in damage to the equipment and 
possible injury or death. 

 

Danger : Indicates a potentially hazardous situation 
other than electrical, which if not avoided, could 
result in damage to property. 

 

This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as 
part of a fixed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, 
carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is 
required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment 
malfunction. Only qualified electricians are allowed to install and maintain this product. 
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary 
training and experience. They must carefully read this safety information and the instructions in this Guide and follow all 
information regarding transport, storage, installation and use of the Optidrive, including the specified environmental limitations.  
Do not perform any flash test or voltage withstand test on the Optidrive. Any electrical measurements required should be carried 
out with the Optidrive disconnected. 
Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the 
terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable 
multimeter that no voltage is present on any drive power terminals prior to commencing any work. 
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning 
off the supply. 
Ensure correct earthing connections.  The earth cable must be sufficient to carry the maximum supply fault current which 
normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, 
according to any local legislation or codes. 
Ensure correct earthing connections and cable selection as per defined by local legislation or codes.  The drive may have a 
leakage current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current 
which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, 
according to any local legislation or codes. 
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.  

 

Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of 
Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical 
equipment complies with EN60204-1. 
The level of integrity offered by the Optidrive control input functions – for example stop/start, forward/reverse and maximum 
speed is not sufficient for use in safety-critical applications without independent channels of protection. All applications where 
malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed. 
The driven motor can start at power up if the enable input signal is present. 
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any 
work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied. 
The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting 
the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about 
suitability for operation over the intended speed range prior to machine start up. 
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation. 
IP66 drives provide their own pollution degree 2 environments.  IP20 drives must be installed in a pollution degree 2 
environment, mounted in a cabinet with IP54 or better. 
Optidrives are intended for indoor use only. 
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, 
dust and swarf from drilling may lead to damage. 
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the 
drive 
Relative humidity must be less than 95% (non-condensing). 
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the Optidrive as delivered. 
Never connect the mains power supply to the Output terminals U, V, W. 
Do not install any type of automatic switchgear between the drive and the motor 
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 
degrees 
Ensure that all terminals are tightened to the appropriate torque setting 
Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Invertek 
Drives Sales Partner for further assistance. 

 

Summary of Contents for Optidrive ODE-2-11005-1H01 Series

Page 1: ...ptidrive ODE 2 User Guide Revision 3 20 www invertekdrives com 1 1 Introduction User Guide IP20 IP66 NEMA 4X AC Variable Speed Drive 0 37 11kW 0 5 15HP 110 480V Installation and Operating Instructions...

Page 2: ...13 Motor Nameplate Details Enter the motor rated voltage in P 07 Enter the motor rated current in P 08 Enter the motor rated frequency in P 09 Keypad operation can be found on page 16 Control Termina...

Page 3: ...nter the motor rated current in P 08 Enter the motor rated frequency in P 09 Supply Voltage 110 115 200 240 400 480 VAC 10 1 or 3 Phase Check the drive rating information on page 26 Fuses or MCB Fuse...

Page 4: ...cy in P 09 Supply Voltage 110 115 200 240 400 480 VAC 10 1 or 3 Phase Check the drive rating information on page 26 Fuses or MCB Fuse Ratings given on page 26 Recommended cable sizes shown on page 26...

Page 5: ...factors including the environment in which the drive is installed motor switching frequency motor cable lengths and installation methods adopted For shielded motor cable lengths greater than 100m and...

Page 6: ...ctions 13 4 6 Motor Thermal overload Protection 14 4 7 Control Terminal Wiring 14 4 8 Connection Diagram 14 4 9 Using the REV 0 FWD Selector Switch Switched Version Only 15 4 10 Control Terminal Conne...

Page 7: ...ses or MCB Suitably rated fuses or MCB should be fitted in the mains supply to the drive according to any local legislation or codes Do not carry out any work on the drive control cables whilst power...

Page 8: ...50 1KB4 ODE 2 22150 1K04 1 5 ODE 2 22020 1HB4 ODE 2 22020 1H04 2 7 2 ODE 2 22220 1KB4 ODE 2 22220 1K04 2 2 ODE 2 22030 1HB4 ODE 2 22030 1H04 3 10 5 2 N A ODE 2 32040 1K04 2 4 0 N A ODE 2 32050 1H04 2...

Page 9: ...97 5 5 0 22 10 0 39 1 0 2 2 2 221 8 70 207 8 15 137 5 39 209 8 23 5 3 0 21 150 5 91 110 4 33 63 2 48 5 5 0 22 10 0 39 1 7 3 8 3 261 10 28 246 9 69 247 9 72 6 0 24 175 6 89 131 5 16 80 3 15 5 5 0 22 1...

Page 10: ...All Frame Sizes Control Terminals 0 5 Nm 4 5 lb in Power Terminals 1 Nm 8 85 lb in 3 7 Guidelines for mounting IP66 Units Before mounting the drive ensure that the chosen location meets the environmen...

Page 11: ...For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC Not intended for rigid conduit system Power Isolator Lock Off On the switched mo...

Page 12: ...tor ground must be connected to one of the ground terminals on the drive Ground Fault Monitoring As with all inverters a leakage current to earth can exist The Optidrive is designed to produce the min...

Page 13: ...t power supply faults Part numbers are shown in the table Supply Frame Size AC Input Inductor 230 Volt 1 Phase 1 OPT 2 L1016 20 2 OPT 2 L1025 20 3 N A 400 Volt 3 Phase 2 OPT 2 L3006 20 2 OPT 2 L3010 2...

Page 14: ...s of different voltages e g 24 Volt DC and 110 Volt AC should not be routed in the same cable Maximum control terminal tightening torque is 0 5Nm Control Cable entry conductor size 0 05 2 5mm2 30 12 A...

Page 15: ...un in PI Control 5 1 In Speed Control the speed is controlled from the Local POT In PI Control Local POT controls PI set point Run in Preset Speed Control STOP Run in PI Control 5 0 2 4 5 8 12 In Pres...

Page 16: ...turned to minimum 5 Turn the potentiometer to maximum The motor will accelerate to 50Hz the default value of P 01 under the control of the accelerating ramp time P 03 The display shows 50Hz at max sp...

Page 17: ...the motor P 10 Motor Rated Speed 0 30000 0 Rpm This parameter can optionally be set to the rated nameplate rpm of the motor When set to the default value of zero all speed related parameters are displ...

Page 18: ...1 0 0 Hz Rpm P 21 Preset Frequency Speed 2 P 02 P 01 0 0 Hz Rpm P 22 Preset Frequency Speed 3 P 02 P 01 0 0 Hz Rpm P 23 Preset Frequency Speed 4 P 02 P 01 0 0 Hz Rpm Preset Speeds Frequencies selected...

Page 19: ...ut Software Protection Enables the internal brake chopper without software protection An external thermal protection device should be fitted P 35 Analog Input 1 Scaling 0 0 500 0 100 0 Scales the anal...

Page 20: ...erence between the setpoint and feedback for which the drive will remain in Standby Mode This allows the drive to ignore small feedback errors and remain in Standby mode until the feedback drops suffi...

Page 21: ...y This value maybe lower than the selected frequency in P 17 if the drive is too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain operat...

Page 22: ...e or similar to digital input 3 7 Open Stop disable Closed Fwd Run enable Open Stop disable Closed Rev Run enable External trip input Open Trip Closed Run Analog input 1 reference Closing digital inpu...

Page 23: ...ton Open Keypad speed ref 24V Preset speed 1 3 1 Open Stop disable Closed Run enable Closed remote UP push button External trip input Open Trip Closed Run Closed remote DOWN push button Connect extern...

Page 24: ...trip input Open Trip Closed Run PI feedback analog input Connect external motor thermistor PTC type or similar to digital input 3 4 Normally Open NO Momentary close to run Normally Closed NC Momentary...

Page 25: ...2 Bytes Register Address 2 Bytes No Of Registers 2 Bytes 2nd Register Value 2 Bytes Value 2 Bytes Register Value 2 Bytes CRC Checksum 2 Bytes Etc CRC Checksum 2 Bytes CRC Checksum 2 Bytes CRC Checksum...

Page 26: ...0 75 1 8 5 16 10 1 5 14 4 3 1 5 14 50 N A 1 1 5 2 13 9 25 20 2 5 12 7 1 5 14 50 N A 2 1 5 2 15 2 25 20 2 5 12 7 1 5 14 100 100 2 2 2 3 19 5 25 25 4 10 10 5 1 5 14 100 50 3 4 5 30 5 40 40 4 8 16 2 5 12...

Page 27: ...recommends the installation of input line reactors Frequency 50 60Hz 5 Variation Short Circuit Capacity Voltage Rating Min kW HP Max kW HP Maximum supply short circuit current 115V 0 37 0 5 1 1 1 5 5...

Page 28: ...vertek standard braking resistor is being used P 34 MUST be 1 Increase the deceleration time P 04 or 2nd deceleration time P 24 Reduce the load inertia For Other Brake Resistors Ensure the resistance...

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