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inVENTer ZR10-D, Installation And Operating Instructions Manual

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inVENTer ZR10-D Installation And Operating Instructions Manual Download Page 48

inVENTer GmbH

Ortsstraße 4a
D-07751 Löberschütz

Tel.:  

+49 (0) 36427 211-0

Fax:  

+49 (0) 36427 211-113

E-Mail:   [email protected]

www.

inventer

.eu

Version 12/2015

Subject to technical changes

Order number 7002-0007

© inVENTer GmbH 2015

Summary of Contents for ZR10-D

Page 1: ...ZR10 D controller Installation and operating instructions ...

Page 2: ...he English translation of the original German installation and operating instructions After completion of the installation it should be passed onto the user tenant owner building management etc The contents of this documentation have been checked for compliance with the hardware and software described However discrepancies cannot be ruled out so complete compliance cannot be guaranteed This docume...

Page 3: ...king wall opening boreholes 16 6 2 Installing cables 18 6 3 Installing the lush mounted controller 21 6 4 Installing the surface mounted controller 26 6 5 Installing the cabinet mounted controller 31 6 6 Installing the ZR distributor optional 37 7 operation 40 7 1 Setting the heat recovery mode 40 7 2 Setting the ventilation mode 40 7 3 Setting the sleep timer mode ZR10 D Flat controller only 41 7...

Page 4: ... material losses The safety instructions in these installation and operating instructions are set out in a standard way and are identiied with a symbol to the left of the instruction A keyword above the text indicates the level of danger involved Danger Type and source of the danger Immediate risk of serious personal injury Possible consequences of the danger Action to be taken to avoid the danger...

Page 5: ...s documentation This installation and operating instructions is only valid with the installation and operating instruc tions of the iV12 Smart iV12 Smart Corner iV12 Smart Ohio iV14R iV14R Corner iV14R Ohio iV14R Sylt iV14V iV14V Ohio iV14V Corner iV25 and iV Twin ventilations systems and supple ments them All legal notices given in the installation and operating instructions also apply to this do...

Page 6: ... with rotary button Marking of the airlow in 4 power stages LED display depending on the operating mode selected Synchronisation of multiple controllers among each other Integrated thermostatic switch Suitable for lush mounting surface mounting or cabinet mounting Variants The ZR10 D controller is available in two models1 ZR10 D Standard ZR10 D Flat ZR10 D Standard and ZR10 D Flat differ by the ai...

Page 7: ...tion unit 5 Blanking cover 3 Rotary button ZR distributor optional 1 2 5 3 4 7 6 Fig 2 Front view of the ZR distributor 1 Cover of ZR distributor 5 Controller cable 2 Flush mounted box 6 Fan cable 3 3 Fan cable 1 7 Fan cable 4 4 Fan cable 2 The ZR distributor is available as an optional unit to realise a radially connection between the venti lation units and the ZR10 D controller ...

Page 8: ...at version of the controller The fan of the ventilation unit must be irst switched off in power stage 0 and will continue to run automatically after 60 min utes in the heat recovery mode with directional change and 17 performance off mode The OFF mode is only selectable at the ZR10 D Standard controller The fan of the ventilation unit is switched off at power stage 0 synchronisation of multiple co...

Page 9: ...1 4 Fig 3 Operating and display elements 1 Zero position 4 Marker point power stages 1 4 2 LED ventilation blue 5 LED heat recovery orange 3 Rotary button with inger guide LED is OFF when power stage is 0 Pin socket 1 2 Fig 4 Back of the controller board 1 Controller board 2 3 pin socket for jumper For service settings only ...

Page 10: ...e cable cross sections for the electrical connection Fan bus Minimum 0 75 mm2 Supply lines Minimum 1 5 mm2 noTe Connect all fans radially and lay cables with lexibility A distributor is available optional Observe the cable lengths maximum distances between the controller and the last connected ventilation unit 4 iV12 Smart iV14 ventilation units 30 m star shaped 4 iV12 Smart iV14 ventilation units...

Page 11: ...le 230 V 50 Hz III White Supply air 2 Transformer 30 VA IV Green Operating voltage 3 Controller board rear side V Brown Extract air 4 Fans 1 4 Power supply lines 5 Plug connector of the fan bus VI Brown phase Mains voltage 6 ZR distributor optional VII Blue neutral 7 Cabinet of the indoor installation I Red Operating voltage controller 8 Residual current protective device RCD II Black 9 Circuit br...

Page 12: ...al installations disconnect every unit concerned from the power supply noTe Preferably install the lush mounted dual box and the surface mounted box in the height of other existing light switches Description Width mm Height mm Depth mm Dia mm Wall opening lush mounted dual box 68 140 75 68 Flush mounted dual box 68 142 74 68 Surface mounted box 80 152 41 Cabinet box 71 143 56 Wall opening lush mou...

Page 13: ... screw for dual box 2 Fixing screw for controller 3 Fixing screw for support ring surface mounted box 41 152 80 2 40 Ø 12 72 4 38 1 2 3 5 6 Fig 9 Dimensioned drawing for surface mounted box 1 Cable entry for fan cable 4 Separating plate 2 Borehole for ixing screw 5 Fixing screw for support ring 3 Fixing screw for controller board 6 Cable entry for power cable PreParaTIons PrIor To InsTallaTIon ...

Page 14: ...sioned drawing for cabinet box 1 Fixing screw for controller board 2 Separating plate 3 Fixing screw for support ring Switch Cabinet example 72 144 304 94 245 4 x R5 3 2 1 Fig 11 Dimensioned drawing for the switch cabinet example 1 Cabinet cover 2 Front panel 3 Cut out PreParaTIons PrIor To InsTallaTIon ...

Page 15: ...134 62 4 x R5 1 2 3 Fig 12 Dimensioned drawing for the cutting template 1 Corner drilling 2 Top hat rail 3 Cutting template Flush mounted box optional 61 71 Ø 75 87 Ø 70 1 Fig 13 Dimensioned drawing for lush mounted box 1 Fixing screw for lush mounted box PreParaTIons PrIor To InsTallaTIon ...

Page 16: ...ction against falling masonry on the loor covering Remove objects from immediate vicinity of the wall opening in the interior Making wall opening for lush mounted dual box Requirements Masonry must be dry and load bearing Plasterboard is inished Avoid lintels when drilling wall opening Fit two wall openings Ø 68 mm for the lush mounted dual box in the interior wall Ensure the distance of the centr...

Page 17: ...Ø 12 mm for power cable fan cable on interior wall 12 72 19 8 Ö Boreholes for surface mounted box are ready Making wall opening for the ZR distributor optional noTe A lush mounted box is delivered with the ZR distributor The lush mounted box must be installed additionally when using the ZR distributor Observe the maximum distance of 1 30 m between the controller and the ZR distributor Requirements...

Page 18: ... class II during installing of power cables caUTIon No resistance of cable sheath when laying lush mounted Short circuit caused by penetrating moisture Lay cables inside a conduit noTe When using a ZR distributor optional lay fan cable to the distributor Installing the power cable lush mounted dual box Requirements Wall opening is ready Install power cable 2 to the wall opening 1 Allow power cable...

Page 19: ...1 from fan to the lush mounted dual box Allow round cable 1 to extend approximately 150 mm out of the wall opening 2 1 2 Fan cable is installed Installing the power cable surface mounted box Requirements Boreholes are ready Install power cable 2 to the lower borehole 1 Allow power cable 2 to extend approximately 150 mm out of the borehole 1 1 2 Power cable is installed assembly anD InsTallaTIon ...

Page 20: ...able surface mounted box Requirements Boreholes are ready Power cable in place Install 3 wire round fan cable 2 from fan to the upper borehole 1 Allow 3 wire round fan cable 2 to extend approximately 150 mm out of the borehole 1 1 2 Ö Fan cable is installed assembly anD InsTallaTIon ...

Page 21: ...on electrical installations disconnect every unit concerned from the power supply Fitting the lush mounted dual box Requirements Wall opening is ready Power cable and fan cable in place Make holes 1 3 opposed to each other in the flush mounted dual box 2 1 3 2 Feed power cable 4 through the hole 5 Insulate earth conductor 6 with terminal 7 4 5 6 7 Feed fan cable 9 through the hole 8 8 9 assembly a...

Page 22: ...er beWare reversed polarity of the fan cable Fan does not operate Connect fan cable with correct polarity to the connector Requirements Power cable in place Fan cable in place Flush mounted dual box itted Connect power cable 2 via a lustre terminal 5 with transformer input cable 3 Insert transformer 4 into the lower cavity 1 5 3 1 2 4 Run transformer output cable 9 into the upper cavity 6 Insert s...

Page 23: ...of the support ring Insertion of the blanking cover is not possible Arrange locking hooks of the support ring at the top and at the bottom Locking hooks of the support ring face out of the surface mounted box Attach the support ring 15 with preassembled ixing screws 14 on the lower cavity Ensure that the locking hooks 13 are arranged top and bottom Ensure that the locking hooks 13 face out of the ...

Page 24: ...re that the 2 pin transformer socket 5 is at the top Insert the 3 pin fan connector 2 into the 3 pin fan socket 3 Turn the controller board 4 so that the cables point backwards Ö Cables point backwards 2 4 1 3 5 Attach the controller board 8 with preassembled ixing screws 7 to the lush mounted dual box 6 Align the controller board 8 horizontally Secure the controller board 8 with ixing screws 7 on...

Page 25: ...ame 15 on the lush mounted dual box 12 Ensure that detents of the blanking cover 13 click audibly into the support ring 4 1 5 1 2 1 3 1 Put the cover 19 on the frame 16 Ensure that the hole 17 for the ixing screw 18 is down Secure cover 19 with ixing screw 18 8 1 9 1 6 7 1 1 Place the rotary button 20 Ensure that the marking line 22 is in zero position 23 via the finger guide 21 3 2 0 2 1 2 2 2 Ö ...

Page 26: ...ting the surface mounted box Requirements Boreholes are ready Power cable and fan cable in place Break out cable entries 1 at the back of the surface mounted box 1 Feed 3 wire fan cable 2 through the upper cable entry 3 Feed power cable 4 though the lower cable entry 5 Insulate earth conductor 6 with terminal 7 2 3 5 4 7 6 Insert rawl plugs 9 into boreholes Secure the surface mounted box 8 to the ...

Page 27: ...ransformer output cable 7 into the upper cavity 6 Insert separating plate 8 Ensure that the transformer output cable 7 is positioned accurately in the cable feedthrough opening 9 7 6 9 8 noTe Ensure that the colour sequence of the wires is correct when connecting the cables For colour sequence see section 4 Electrical connections Connector assignment Connect 3 wire fan cable 11 with 3 pin connecto...

Page 28: ...he support ring at the top and at the bottom Attach the support ring 16 with preassembled ixing screws 14 on the lower cavity Ensure that the locking hooks 15 face out of the suface mounted box Ensure that the locking hooks 15 are arranged at the top and at the bottom Align the support ring 16 horizontally Secure the support ring 16 with ixing screws 14 on the surface mounted box 4 1 6 1 5 1 Ö The...

Page 29: ...s point backwards Ö Cables point backwards 1 2 3 4 5 Attach the controller board 8 with preassembled ixing screws 7 to the surface mounted box 6 Align the controller board 8 horizontally Secure the controller board 8 with ixing screws 7 to the lush mounted box 6 6 7 8 beWare slot for the shaft of the rotary button is not aligned horizontally Exact positioning of the rotary button is not possible A...

Page 30: ...ibly into the support ring 5 1 4 1 3 1 2 1 Put the cover 19 on the frame 16 Ensure that the hole 17 for the ixing screw 18 is down Secure cover 19 with ixing screw 18 9 1 8 1 6 7 1 1 Place the rotary button 20 Ensure that the marking line 22 is in zero position 23 via the finger guide 21 2 2 3 2 1 2 0 2 Ö The controller is now installed assembly anD InsTallaTIon ...

Page 31: ...t box noTe Prestamped cable entries are located on the back and on both sides of the cabinet box Thus cable laying can be individually customised Requirements Power cable in place Fan cable in place Base plate of the cabinet is mounted Break out cable entry 1 at the side or Break out cable entry 1 at the back 1 beWare cabinet box is screwed into false position on the top hat rail Attaching of the ...

Page 32: ... hand side 4 3 5 6 2 Feed 3 wire fan cable 8 through the left cable entry 7 Feed power cable 10 though the right cable entry 9 Insulate earth conductor 11 with terminal 12 8 7 0 1 1 1 2 1 9 Ö The cabinet box is installed Installing the transformer Requirements Power cable in place Fan cable in place Cabinet box installed Connect power cable 1 via a lustre terminal 2 with 2 wire transformer input c...

Page 33: ...rately in the cable feedthrough opening 7 6 9 7 8 noTe Ensure that the colour sequence of the wires is correct when connecting the cables For colour sequence see section 4 Electrical connections Connector assignment Connect transformer output cable 10 with 2 pin connector 11 Connect 3 wire fan cable 13 with 3 pin connector 12 0 1 1 1 2 1 3 1 Secure cabinet cover 14 with screws 16 to the base plate...

Page 34: ...screws 17 on the cabinet box 20 9 1 7 1 8 1 0 2 Ö The transformer is now installed Installing the controller Requirements Fan cable in place Transformer is installed Transformer cable connector and fan cable connector are installed Insert the 2 pin transformer connector 2 into 2 pin transformer socket 1 Ensure that the 2 pin transformer socket 1 is at the top Insert the 3 pin fan connector 3 into ...

Page 35: ...aft of the rotary button on the controller board 11 horizontally Ensure that the LEDs 9 are arranged to the top Ö The controller board is installed 9 0 1 1 1 Place frame 15 on the cabinet box 12 Ensure that locking hooks 14 of the blanking cover click audibly into support ring 13 2 1 4 1 5 1 3 1 Put the cover 19 on the frame 16 Ensure that the hole 17 for the ixing screw is down Secure cover 19 wi...

Page 36: ...nstallation and operating instructions Place the rotary button 20 Ensure that the marking line 22 is in the zero position 23 via the finger guide 21 3 2 1 2 0 2 2 2 Ö The controller is now installed assembly anD InsTallaTIon ...

Page 37: ...or the ZR distributor see section 5 2 Dimen sioned drawings Flush mounted box optional Requirements ZR10 D controller is installed Wall opening for lush mounted box is ready Make hole for controller cable 2 in the lush mounted box 1 Ensure that the hole for controller cable 2 is located in the recess of the lush mounted box 1 Make two holes 3 for the fan cables in the flush mounted box 1 1 2 3 Fee...

Page 38: ...ior wall and lush mounted box 8 with appropriate illing material 192 8 9 Remove 70 mm of the cable sheath from each cable 10 0 1 noTe Ensure that the colour sequence of the wires is correct when connecting the cables For colour sequence see section 4 Electrical connections Connector assignment Attach wire ends of the same colour of one pair of fans to one ferrule 11 each 1 1 assembly anD InsTallaT...

Page 39: ... cable 13 to the connecting clamp 12 of corresponding colour 3 1 2 1 Push connecting clamps 14 into lush mounted box 15 4 1 5 1 Click cover 19 into lush mounted box 17 via the clamping hooks 16 Ensure that the clamping hooks 16 click into the rough spots 18 on the inner side of the lush mounted box 17 7 1 9 1 6 1 8 1 Ö ZR distributor is now installed assembly anD InsTallaTIon ...

Page 40: ... System overview Variants and section 3 Controls Display and operating elements 7 1 setting the heat recovery mode Requirements Mains power connected Turn rotary button 2 at inger guide 3 from zero position 1 counterclockwise Ö Luminosity of the LED 4 is increased Ö The air flow volume is increased 2 4 3 1 Ö The heat recovery mode is set 7 2 setting the ventilation mode Requirements Mains power co...

Page 41: ... power in the heat recovery mode see section 2 2 Function Sleep timer mode Requirements Heat recovery mode ventilation mode is set Turn rotary button 3 at finger guide 2 from set operating mode to zero position 1 Ö LED is extinguished 2 1 3 Ö The sleep timer mode is set 7 4 Setting the OFF mode ZR10 D Standard controller only Requirements Heat recovery mode ventilation mode is set Turn rotary butt...

Page 42: ...z Transformer AC 20 V safety extra low voltage Fan DC 6 16 V Power consumption total 15 W Power consumption 1 fan Max 6 W Power consumption 2 fans Max 10 5 W Power consumption 0 5 W standby Total switching current Max 1 A transient 1 5 A Operating temperature 0 60 C Dimensions height width depth 80 mm 80 mm 22 mm Weight 378 g With ZR10 D controller connected sPecIfIcaTIon ...

Page 43: ...ions applicability component Part number ZR10 D Standard controller 1003 0070 ZR10 D Flat controller 1003 0071 Flush mounted dual box 1004 0027 Surface mounted box 1003 0061 Cabinet box 1003 0073 Control dial double v 1003 0060 Control dial double h 1003 0078 accessories 3 wire round cable inside conduit Distributor applicability component Part number Round cable 33 m 3 wire 1004 0020 ZR distribut...

Page 44: ...ceptible to scratching Risk of damage to sealed surface inish Never use cleaning agents containing abrasives soda acid or chlorine cleaning agents Clean using a normal commercial detergent and warm water The following equipment can be used for cleaning Lint free soft cloth Soft paintbrush maintenance schedule frequency assembly maintenance step Monthly Operating display elements Wipe surface with ...

Page 45: ...or for proper it Controller fault Replace controller Disposal Dispose of the product in line with applicable national regulations The products described in these installation and operating instructions are broadly recyclable given their ecologically compatible manufacturing processes Please contact a waste management com pany specialising in electronic equipment for environmentally sustainable rec...

Page 46: ... by the impact of force majeure or environmental factors Damage attributable to chemical and or electrochemical effects of liquids and gases complaints Upon receipt check the delivery for completeness and for any damage in transit against the delivery note Report missing items within four weeks Documentation This documentation describes the function of the standard version For reasons of clarity t...

Page 47: ...427 211 0 FAx 49 0 36427 211 113 EMAIL INFO INVENTER DE INTERNET WWW INVENTER EU MANAGING DIRECTOR ANNETT WETTIG VAT ID NO DE 815494982 JENA DISTRICT COURT COMPANy REG NO 510380 PICTURE CREDITS INVENTER GMBH 2015 CONTENT COPyRIGHT INVENTER GMBH 2015 SUBJECT TO TECHNICAL MODIFICATIONS ALL INFORMATION PROVIDED AS IS NO LIABILITy ASSUMED FOR PRINTING ERRORS noTes ...

Page 48: ... GmbH Ortsstraße 4a D 07751 Löberschütz Tel 49 0 36427 211 0 Fax 49 0 36427 211 113 E Mail info inventer de www inventer eu Version 12 2015 Subject to technical changes Order number 7002 0007 inVENTer GmbH 2015 ...

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