Invenco G6 OPT 6500x Installation Manual Download Page 1 | Manualshive

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Invenco Group Limited Proprietary & Confidential

G6 OPT

Installation Guide

DCV-00001

– Revision 1

October 2016

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Summary of Contents for G6 OPT 6500x

Page 1: ...Invenco Group Limited Proprietary Confidential G6 OPT Installation Guide DCV 00001 Revision 1 October 2016 ...

Page 2: ... 6 2 10 No Open Flames 6 2 11 No Sparks No Smoking 6 2 12 Working Alone 6 2 13 Working With Electricity Safely 6 2 14 Hazardous Materials 7 2 15 Informing Emergency Personnel 7 2 16 Computer Programs and Documentation 7 2 17 Approvals 7 2 18 European Directives 7 2 19 Hazardous Locations 8 2 20 ATEX Information 8 2 20 1 Schedule of limitations 8 2 21 Important Radio FCC and Interference Informatio...

Page 3: ...h 20 4 5 2 Ethernet LAN 20 4 5 3 DC Power Supply 20 4 5 4 Main Power Supply Wiring 21 4 5 5 Ports 21 4 5 6 Wiring Completion 21 5 First Power Up 22 6 Basic Maintenance 23 6 1 Cleaning 23 6 2 Paper Roll Replacement only for models with printer 23 6 3 Clearing a Paper Jam only for models with printer 25 6 4 Security Checks 27 6 4 1 Inspection 27 6 4 2 Escalation 29 7 Removal Reinstallation 30 8 Draw...

Page 4: ...ife Please read this guide thoroughly before starting installation This guide is intended for the following variants of the G6 OPT Model 6500x 6505x 6520x 6525x Features Contactless 2D Barcode The G6 OPT is intended for use on fuel station forecourts but is also suitable for mounting into any appropriate physically secure cabinet This guide deals primarily with the requirements for mounting into a...

Page 5: ...cs of a pump dispenser requires total electrical shut off of that unit Know the function and location of this switch or circuit breaker before inspecting installing maintaining or servicing 2 4 Evacuation Barricading and Shut Off Any procedures requiring accessing a pump dispenser head requires the following three actions An evacuation of all unauthorized persons and vehicles Using safety tape or ...

Page 6: ...o Sparks No Smoking Sparks from starting vehicles starting or using power tools burning cigarettes cigars or pipes can also ignite fuels and their vapours Static electricity including an electrostatic charge on your body can cause a spark sufficient to ignite fuels and their vapours After getting out of a vehicle touch the metal of your vehicle to discharge any electrostatic charge before you appr...

Page 7: ... Seek medical advice immediately 2 16 Computer Programs and Documentation All Invenco Group Ltd computer programs including software on discs and within memory chips and documentation are copyrighted by and shall remain the property of Invenco Group Ltd Such computer programs and documents may also contain trade secret information The duplication disclosure modification or unauthorized use of comp...

Page 8: ...lectrical Code and ANS ISA RP12 06 01 Wiring Methods For Hazardous Locations 2 20 ATEX Information The G6 OPT has been tested in accordance with the following standards EN 60079 0 2012 EN 60079 11 2012 EN 60079 15 2010 2 20 1 Schedule of limitations A Subject devices have not been evaluated to the enclosure requirements for the required protection method The enclosure of the device must be evaluat...

Page 9: ...e will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit dif...

Page 10: ...Invenco Group Limited Proprietary Confidential 3 Product Features 3 1 Location of Features Label is indicative only and may vary ...

Page 11: ...ded replacement paper is NCR P N 0202090 3 Mounting screws Stainless Steel M4 x 10mm 12 pieces Use Hex or Allen 3mm screw driver 4 Mounting Gasket 3 3 Location of Mounting Points Green highlights are standard mounting points for a new installation Blue highlights are for retro fit mounting when replacing a G5 OPT See the Drawings at the end of this manual for panel cut out information ...

Page 12: ...nfidential 3 4 Electrical Ratings 3 4 1 G6 OPT Parameters V 24V DC I 1 5A 3 4 2 Serial Port Parameters Voc 10V DC both polarities may be present on the connector depending on signalling Isc 60mA per output signal two signals on connector ...

Page 13: ...ust be switched if it is permanently wired iv For optimal performance the recommended power connectivity is one PSU per G6 OPT The use of two G6 OPTs on a single PSU may lead to erratic start up behaviour and is not recommended If using two G6 OPTs to one PSU the two OPTs must have power applied simultaneously to reduce this risk b The enclosure must provide an Ethernet data connection The require...

Page 14: ...PT housing and the opening Right side hinging is recommended by Invenco Description Photo reference Side hinging points diagram Top bottom hinging diagram 9 Water Tightness The G6 OPT is rated for IP24 on its external parts The parts sitting inside the pump pedestal enclosure are designed to reduce the likelihood ...

Page 15: ...being exposed to direct sunlight and heavy rain If the OPT cannot be protected from direct sunlight a warning sign should be provided close to the OPT advising that the screen may become too hot to touch 4 2 Tools Required The following tools are required to mount the G6 OPT Torx T20 screw driver if replacing a G5 OPT Hex 3mm screw driver or Allen key for mounting the G6 OPT Philips 1 or Flat 5mm ...

Page 16: ...refully align the gasket over the mounting surface Gently press the gasket down to get a good bond Remove the thick backing taking care not to tear the gasket Hold the OPT outside the pump and locate at least one of the top mounting screws Semi tighten Start several of the remaining support screws around the OPT Check the OPT is aligned with any features on the pump door and then tighten the screw...

Page 17: ...of these power supplies is quite capable of driving a single G6 OPT Some installations may have used a single supply to drive two G5 OPTs in which case care needs to be paid to the maximum internal temperature of the enclosure to avoid the power supply becoming overloaded after de rating for temperature The G6 OPT draws considerably more power than the older terminals and while two terminals will ...

Page 18: ...tage connector and Ethernet connector Retain the Ethernet cable for later reconnection Disconnect the low voltage cable from the power supply and replace it with either cable EK0070 available from Invenco or the cable specified and supplied by your customer 4 Remove the plastic front bezel around the G5 OPT and discard 5 Loosen and then remove the four M4 mounting screws holding the G5 OPT to the ...

Page 19: ...ntly press the G6 OPT onto the door to ensure the gasket forms a good seal and then tighten the screws holding the mounting brackets to the door 16 Check for a good seal around the G6 OPT and for proper alignment of the G6 OPT with any external features on the pump and adjust the mountings if necessary 17 Plug both the Ethernet and the new low voltage cables into the correct ports on the G6 OPT Us...

Page 20: ...rame Models without a printer have the tab in the lower area of the rear plastic cover The tab must be connected to the pump or cabinet frame to provide protection from both power faults and static discharges The earth wire must be minimum 1 5mm2 and both it and the earth stud must meet local regulations 4 5 2 Ethernet LAN The Ethernet cable is plugged into the correct connector on the rear of the...

Page 21: ...ith the exception of the Serial Port which is wired as follows RJ45 Pin RS232 Signal Direction Pin Numbering 2 RxD OPT Eqpt 3 TxD OPT Eqpt 5 GND OPT Eqpt 7 RTS OPT Eqpt 8 CTS OPT Eqpt The Speaker port is a standard stereo 3 5mm jack however both Left and Right channels are driven from a single Mono source so both Mono and Stereo plugs will work correctly 4 5 6 Wiring Completion When all the cables...

Page 22: ...esented these vary depending on the customer When the terminal is trying to connect to the Ethernet LAN it will display the following screen If the Ethernet LAN is not operational the terminal will keep the above screen displayed If the terminal is successful in connecting to the Ethernet LAN it will display the following screen and the rest of the normal start up sequence will continue this also ...

Page 23: ...may damage surfaces making the terminal much harder to clean and shorten the life of the parts CAUTION Do NOT use a high pressure hose to clean the terminal The printer chute and card reader openings will fill with water which will damage the terminal Over time the printer may accumulate dust and debris from the paper and cutting function Please do not attempt to remove dust build up from the prin...

Page 24: ...ddle of the roll to hold in place 3 Insert the cut edge of the paper into the slot as shown in the photo opposite Note Insert until the printer grips and feeds automatically 4 The photo opposite shows the paper loaded 5 The photo opposite shows the feed button Press either button to move the paper forward or back Press both buttons together to cut the paper 6 Feed the paper through the terminal un...

Page 25: ...mage resulting from sharp objects is not covered under warranty Follow the steps below to clear a paper jam Step Description Photo reference 1 Remove the paper roll if necessary The photo opposite shows the paper controls 2 Lift the lever beside the LIFT TO OPEN flap This will release the paper guide 3 Any paper jammed will be visible behind the vertical slots of the paper roll holder See photo op...

Page 26: ...Invenco Group Limited Proprietary Confidential 4 Close the Printer Press the lever until the arrows are aligned Printer unlatched Arrows aligned ...

Page 27: ...not evident when the key pad is active closer inspection for a key pad overlay must be under taken Between the numeric buttons and the function buttons is a light bar that must glow green when the key pad is active If the light bar does not illuminate when the key pad is active closer inspection for a key pad overlay must be under taken The matt black surround is a flush mount to the G6OPT front f...

Page 28: ...slot to the G6OPT being inspected The following aspects must be considered during this inspection There must not be any wires of any kind originating from the ICC slot The OPT finish must be uninterrupted and consistent across the card acceptor aperture The card acceptor illuminator must turn on and off when a card reader is ready to accept a card Front of Card Slot Card Insertion Illuminator ...

Page 29: ...the G6OPT not appear as depicted in the above photos the following actions are to be undertaken Contact the vendor s security person or support desk immediately If neither of the two afore mentioned contacts are available contact Invenco s security officer at the Auckland address detailed at the end of this document Notify local law enforcement immediately ...

Page 30: ...ve the screws holding the G6 OPT to the door There will be either a 12 screws around the outside of the rear plastics if the terminal was installed new or b 4 screws into a pair of adaptor brackets if it was a retrofit The brackets can remain in place unless they cause interference or if you need to replace them as well 8 There is a soft foam gasket that seals the G6 OPT to the outside face of the...

Page 31: ...ckets if this is a retrofit 3 Start the screws into the G6 OPT but don t tighten them 4 Make sure the G6 OPT is properly aligned and then tighten the screws a If this is a retrofit and you are reinstalling the brackets press the G6 OPT onto the door before tightening the screws to ensure a good seal b If this is a retrofit and you are only replacing the G6 OPT make sure the terminal is not twisted...

Page 32: ...Invenco Group Limited Proprietary Confidential 8 Drawings 8 1 Dimensions ...

Page 33: ...Invenco Group Limited Proprietary Confidential ...

Page 34: ...Invenco Group Limited Proprietary Confidential 8 2 Mounting New Installation Note This drawing is not to scale Do NOT use as a template ...

Page 35: ...Invenco Group Limited Proprietary Confidential ...

Page 36: ...Invenco Group Limited Proprietary Confidential 8 3 Retrofit for G5 OPT with Motorised Card Reader ...

Page 37: ...Invenco Group Limited Proprietary Confidential 8 4 Retrofit for G5 OPT with Manual Card Reader ...

Page 38: ...Invenco Group Limited Proprietary Confidential 9 Typical Wiring ...

Page 39: ...Invenco Group Limited Proprietary Confidential 10 Notes ...

Page 40: ...otice and should not be construed as a commitment by Invenco Group Ltd Invenco Group Ltd has taken great effort to verify the accuracy of this document but assumes no responsibility for any technical inaccuracies or typographical errors Auckland Ph 64 9 369 2935 Level 2 7 11 Kawana St Northcote PO Box 68281 Ponsonby Auckland 1145 New Zealand Asia Ph 60 3 2785 1888 Suite 2B 1 1 Level 1 Block 2B Pla...

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