SECTION 9—MOTORS
50
4. Install the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
5. Install the seat. Refer to Removing/Installing the Seat on page 26.
6. Connect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
Replacing the Knurled Cylinder
NOTE: For this procedure, refer to FIGURE 9.7.
NOTE: It is recommended that two (2) people perform this procedure in order to properly secure
the motor during roll-pin removal.
NOTE: The roll-pin must be replaced when performing this procedure.
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the seat. Refer to Removing/Installing the Seat on page 26.
3. Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
4. Remove the motor shroud. Refer to Removing/Installing Motor Shroud on page 46.
5. Remove the motor from the base frame. Refer to Removing/Installing the Motors on
6. Remove the swing arm screw.
7. Remove the swing arm bracket screw.
8. Remove the two (2) shroud screws securing the cylinder shroud.
9. Remove the cylinder shroud.
10. With a 1/8-inch punch and hammer, gently tap out the roll-pin that secures the
knurled drive cylinder to the drive shaft.
CAUTION
DO NOT use excessive force handling the roll-pin, otherwise damage will occur.
11. Slide the knurled drive cylinder off the drive shaft.
12. Install a new knurled drive cylinder onto the drive shaft.
13. Align the holes in the knurled drive cylinder with the holes in the drive shaft.
14. Insert a new roll pin into the mounted knurled drive cylinder.
15. With a 1/8-inch punch and hammer, gently tap the roll-pin into place.
CAUTION
DO NOT use excessive force handling the roll-pin, otherwise damage will occur.
16. Install the cylinder shroud and align it with swing arm and swing arm bracket.
17. Secure the cylinder shroud with the two (2) shroud screws.
