insize ISR-C300 Operation Manual Download Page 2

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Features

The  surfaces  roughness  tester  is  a  small  handheld  instrument,  for  shop 
floor  use  and  mobile  measure,  it  operation  simple,  function  overall, 
measure  fast,  accuracy  stability,  take  convenience.  This  tester  applies  to 
production site and can be used to measure surface roughness of various 
machinery-processed  parts.  This  tester  is  capable  of  evaluating  surface 
textures  with  a  variety  of  parameters  according  to  various  international 
standard. The measurement results are displayed digital/graphically on the 
color graphic LCD display, And output to the printer.

Composite  structure  of  main  display  unit  ,driver  unit  and  Sensor. 
Electromechanical  integration  design,  small  size,  light  weight,  easy  to 
operation;
Data can be output to Excel by connecting with computer via bluetooth 
or USB cable;
Support Bluetooth printing and mobile APP wireless operation;
Multi parameters: Ra, Rz, Rq, Rt, Rp, Rv, R3z, R3y, Rz(JIS), Rs, Rsk,
Rsm, Rku, Rc, Ry, Rmax, Rmr;
320μm Large measurement range;
The  3.5-inch  color  graphic  LCD  provides  excellent  readability  and  an 
intuitive  display  that  is  easy  to  negotiate.  The  LCD  of  480*320  dot 
matrix  includes  a  adjustable  backlight  for  improved  visibility  in  dark 
environments. Wide angle of view;
DSP  chip  control  and  data  processing,  high  speed,  low  power 
consumption;
Display full information, intuitive and graphical displays all parameters;
The tester Complies with the following standards:ISO-1997, DIN, ANSI, 
JIS2001;
Built-in  3200mAh  lithium-ion  rechargeable  battery  and  control  circuit, 
high capacity, no memory effect;
Can work more than 50 hours while the power is enough;
Large  capacity  data  storage,  can  store  100  item  of  raw  data  and 
measured profile;
Real-time clock setting and display for easy data recording and storage
With automatic sleep, automatic shutdown power-saving features;
Reliable circuit and software design of prevent the motor stuck;
Instrument can display a variety of information tips and instructions. For 
example  Measurement  result  display,  the  menu  prompts  and  error 
messages;

 

Introduction

Metal  case  design  for  driver  unit,  rugged,  compact,  portable,  high 
reliability;
Can connected to the computer and printer;
All parameters can be printed or print any of the parameters which set 
by the user;

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Measurement principle

When  measuring  roughness  of  part  surface,  the  pickup  is  placed  on 
the surface of the part and 
then  tracing  the  surface  at  constant  rate.  The  pickup  acquires  the 
surface  roughness  by  the  sharp  stylus  in  pickup.  The  roughness 
causes  displacement  of  pickup  which  results  in  change  of  inductive 
value  of  induction  coils  thus  generate  analogue  signal  which  is  in 
proportion  to  surface  roughness  at  output  end  of  phase-sensitive 
rectifier.  This  signal  enters  data  collection  system  after  amplification 
and  level  conversion.  After  that,  those  collected  data  are  processed 
with  digital  filtering  and  parameter  calculation  by  DSP  chip  and  the 
measuring  result  can  be  read  on  LCD,  printed  through  printer  and 
communicated with PC.

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Standard Configuration

Item

Standard probe

Calibration block and support

Connecting cable

Magnetic stand adapter

Adjustable stand

Touch pen

USBcableandsoftware

AC/DC adapter

1pc

1pc

1pc of each

1pc of each

1pc

1pc

1pc

1pc

1pc

Summary of Contents for ISR-C300

Page 1: ...MN ISR C300 E www insize com V3 ROUGHNESS TESTER SEPARABLE TYPE OPERATION MANUAL ISR C300 ...

Page 2: ...high capacity no memory effect Can work more than 50 hours while the power is enough Large capacity data storage can store 100 item of raw data and measured profile Real time clock setting and display for easy data recording and storage With automatic sleep automatic shutdown power saving features Reliable circuit and software design of prevent the motor stuck Instrument can display a variety of i...

Page 3: ...lts display 10 Slave results display 11 Battery level 12 Profile scale 13 Profile display area 14 Menu touch key 15 Save touch key 16 Print touch key 5 Buttons define Power key Press and hold START 2 seconds On Off tester Start measurement key Start the instrument to measuring Up Add key Increase the value Cancel Exit key Used to exit the menu and unset Enter key Confirmation setting Down decrease...

Page 4: ... a 2 2 3 1 sensor 2 Socket of drive unit 3 Drive unit For installation hold the main body of sensor with hand push it into socket at the the drive unit as shown in Figure and then slightly pushed it to the end of the sheath To remove hold the main body of sensor or the root of protective sheath with hand and slowly pull it out 1 Sensor is key part of this tester and great attention should be paid ...

Page 5: ...g On Off Press the POWER key to hold 2 seconds after the instrument will automatically boot boot will display type name and manufacturer information and then enter the basic measurement status main display interface In any state press the POWER key to hold 2 seconds after the instrument will be turned off Introductions 1 The next boot will be displayed when the last shutdown set content 2 Startup ...

Page 6: ... measured data to a serial printer The instrument can set the print output according to the actual requirements of arbitrary parameters choose to print or print all the parameters how to set the parameters refer to Print Settings 6 Print measurement results 6 7 Storage measurement results In the main display interface mode press the key to save the measurement results stored in the instrument memo...

Page 7: ...when communicating with mobile APP Bluetooth switch can only be operated when Bluetooth power is off 5 Bluetooth Power Please set the Bluetooth mode first then turn ON the Bluetooth power the instrument will automatically set the Bluetooth module as required Because of the unnecessary battery capacity loss caused by the long term opening of the Bluetooth function the instrument will turn off the B...

Page 8: ... 11 Format memory Data formatting is the deletion of data records Once formatted all data will be emptied Before the data formatting the instrument has the confirmation prompt information After the user confirms the data will not be restored Please proceed with caution Format memory takes about 1 minutes please do not turn off the power 10 Measuring Condition Settings Cut off length λc 0 25mm 0 80...

Page 9: ... the user require high accuracy can be used to correct the indication calibration function and improve measurement accuracy The value of the calibration procedure is as shown Illustration is based on a model calibrated 1 63μm steps to calibrate the model for the actual calibration of the nominal value of the set value 1 Under normal circumstances the instrument in the factory have been rigorously ...

Page 10: ...rned on Connect the instrument to the computer via bluetooth receiver 2 Inset bluetooth receiver receiver to the computer When the green light shows two flashes at the interval the pairing is successful the data can be directly transmitted to Excel by press Enter key 16 Mobile APP This instrument supports the wireless Bluetooth function such as in the high altitude or pipeline operation is inconve...

Page 11: ...eight support feet When the measured surface of the workpiece is smaller than the bases of the instrument the adjustable height support feet can be used as an auxiliary support to complete the measurement 2 Height gauge adapter Options and Usage a Ⅶ Ⅷ Height gauge adapte Protecting Nosepiece Drive unit Height Gauge 3 Extension rod 50mm Extension rod increases the depth for pickup to enter the part...

Page 12: ...sensor operation method The skid of the extra small hole sensor is behind the stylus When it contacts the workpiece the pickup position is first high and then low The use of extra small hole sensors must be installed on the measuring stand for measurement With deep groove sensor it is possible to measure groove with width wider than 3mm and depth deeper than 10mm or the surface roughness of step w...

Page 13: ...olution The Z axis vertical 0 002μm 20μm 0 004μm 40μm 0 008μm 80μm 0 02μm 160μm Measurement item Evaluation Parameter Ra Rz Rq Rt Rc Rp Rv R3z R3y Rz JIS Ry Rs Rsk Rku Rmax Rsm Rmr RPc Rk Rpk Rvk Mr1 Mr2 Standard ISO4287 ANSI b46 1 DIN4768 JISb601 Graphic Primary profile Roughness profile load curves LCD dimensions 3 5 inch 480 320 Filter RC PC RC Gauss D P The sampling length lr 0 25 0 8 2 5mm As...

Page 14: ... Standard Sample Plate The surface of a standard sample plate must be kept clean To avoid scratches on the surface of sample area Troubleshooting When the tester breaks down handle the troubles according to measures described on Fault Information If troubles still exist please return the instrument to factory for repair Users should not dismantle and repair the device by themselves Returned instru...

Page 15: ...viness D P direct profile adopt central line of Least Square Algorithm RC filter analogue 2RC filter with phase difference PC RC filter RC filter with phase correction Gauss filter ISO11562 Traversing Length Parameters Definitions Arithmetical Mean Deviation of Profile Ra Ra is arithmetic mean of the absolute values of profile deviation Z x from mean within sampling length Z1 Z2 Zi Zn Root mean sq...

Page 16: ... the mean line and depth Zv of the deepest profile valley from the mean line within sampling length Total Peak to valley Height Rt Rt is the sum of the height of the highest peak Zp and the depth of the deepest valley Zv over the evaluation length Recommended table of the sampling length 1 1 1 3 ...

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