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18-CE01D1-1F-EN

7

W

WA

AR

RN

NIIN

NG

G

C

CA

AR

RB

BO

ON

N M

MO

ON

NO

OX

XIID

DE

E P

PO

OIIS

SO

ON

NIIN

NG

G

H

HA

AZ

ZA

AR

RD

D!!

F

Fa

aiillu

urre

e tto

o ffo

ollllo

ow

w tth

he

e sstte

ep

pss o

ou

uttlliin

ne

ed

d b

be

ello

ow

w ffo

orr e

ea

acch

h

a

ap

pp

plliia

an

ncce

e cco

on

nn

ne

ecctte

ed

d tto

o tth

he

e v

ve

en

nttiin

ng

g ssy

ysstte

em

m b

be

eiin

ng

g

p

plla

acce

ed

d iin

ntto

o o

op

pe

erra

attiio

on

n cco

ou

ulld

d rre

essu

ulltt iin

n cca

arrb

bo

on

n

m

mo

on

no

ox

xiid

de

e p

po

oiisso

on

niin

ng

g o

orr d

de

ea

atth

h..

The following steps shall be followed for
each appliance connected to the venting
system being placed into operation, while
all other appliances connected to the
venting system are not in operation:

••

IIn

nssp

pe

ecctt tth

he

e v

ve

en

nttiin

ng

g ssy

ysstte

em

m ffo

orr p

prro

op

pe

err ssiizze

e

a

an

nd

d h

ho

orriizzo

on

ntta

all p

piittcch

h a

ass rre

eq

qu

uiirre

ed

d iin

n tth

he

e

N

Na

attiio

on

na

all F

Fu

ue

ell G

Ga

ass C

Co

od

de

e,, A

AN

NS

SII Z

Z2

22

23

3..1

1//N

NF

FP

PA

A

5

54

4 o

orr tth

he

e C

CS

SA

A B

B1

14

49

9..1

1

N

Na

attu

urra

all G

Ga

ass a

an

nd

d

P

Prro

op

pa

an

ne

e IIn

nsstta

alllla

attiio

on

n C

Co

od

de

e

a

an

nd

d tth

he

esse

e

iin

nssttrru

uccttiio

on

nss.. D

De

ette

errm

miin

ne

e tth

he

erre

e iiss n

no

o b

bllo

occkka

ag

ge

e

o

orr rre

essttrriiccttiio

on

n,, lle

ea

akka

ag

ge

e,, cco

orrrro

ossiio

on

n o

orr o

otth

he

err

d

de

effiicciie

en

ncciie

ess w

wh

hiicch

h cco

ou

ulld

d cca

au

usse

e a

an

n u

un

nssa

affe

e

cco

on

nd

diittiio

on

n..

••

C

Cllo

osse

e a

allll d

do

oo

orrss a

an

nd

d w

wiin

nd

do

ow

wss b

be

ettw

we

ee

en

n tth

he

e

ssp

pa

acce

e iin

n w

wh

hiicch

h tth

he

e a

ap

pp

plliia

an

ncce

e((ss)) cco

on

nn

ne

ecctte

ed

d tto

o

tth

he

e v

ve

en

nttiin

ng

g ssy

ysstte

em

m a

arre

e llo

occa

atte

ed

d.. A

Allsso

o ccllo

osse

e

ffiirre

ep

plla

acce

e d

da

am

mp

pe

errss..

••

T

Tu

urrn

n o

on

n ccllo

otth

he

ess d

drry

ye

errss a

an

nd

d a

an

ny

y a

ap

pp

plliia

an

ncce

e n

no

ott

cco

on

nn

ne

ecctte

ed

d tto

o tth

he

e v

ve

en

nttiin

ng

g ssy

ysstte

em

m.. T

Tu

urrn

n o

on

n

a

an

ny

y e

ex

xh

ha

au

usstt ffa

an

nss ssu

ucch

h a

ass rra

an

ng

ge

e h

ho

oo

od

dss sso

o

tth

he

ey

y a

arre

e o

op

pe

erra

attiin

ng

g a

att m

ma

ax

xiim

mu

um

m ssp

pe

ee

ed

d.. D

Do

o

n

no

ott o

op

pe

erra

atte

e a

a ssu

um

mm

me

err e

ex

xh

ha

au

usstt ffa

an

n..

••

F

Fo

ollllo

ow

w tth

he

e lliig

gh

httiin

ng

g iin

nssttrru

uccttiio

on

nss.. P

Plla

acce

e tth

he

e

a

ap

pp

plliia

an

ncce

e b

be

eiin

ng

g iin

nssp

pe

ecctte

ed

d iin

ntto

o o

op

pe

erra

attiio

on

n..

A

Ad

djju

usstt tth

he

e tth

he

errm

mo

osstta

att sso

o a

ap

pp

plliia

an

ncce

e iiss

o

op

pe

erra

attiin

ng

g cco

on

nttiin

nu

uo

ou

usslly

y..

••

T

Te

esstt ffo

orr ssp

piilllla

ag

ge

e ffrro

om

m d

drra

afftt h

ho

oo

od

d e

eq

qu

uiip

pp

pe

ed

d

a

ap

pp

plliia

an

ncce

ess a

att tth

he

e d

drra

afftt h

ho

oo

od

d rre

elliie

eff o

op

pe

en

niin

ng

g

a

afftte

err 5

5 m

miin

nu

utte

ess o

off m

ma

aiin

n b

bu

urrn

ne

err o

op

pe

erra

attiio

on

n..

U

Usse

e tth

he

e fflla

am

me

e o

off a

a m

ma

attcch

h o

orr cca

an

nd

dlle

e..

••

IIff iim

mp

prro

op

pe

err v

ve

en

nttiin

ng

g iiss o

ob

bsse

errv

ve

ed

d d

du

urriin

ng

g a

an

ny

y o

off

tth

he

e a

ab

bo

ov

ve

e tte

essttss,, tth

he

e v

ve

en

nttiin

ng

g ssy

ysstte

em

m m

mu

usstt b

be

e

cco

orrrre

ecctte

ed

d iin

n a

acccco

orrd

da

an

ncce

e w

wiitth

h tth

he

e N

Na

attiio

on

na

all

F

Fu

ue

ell G

Ga

ass C

Co

od

de

e,, A

AN

NS

SII Z

Z2

22

21

1..1

1//N

NF

FP

PA

A 5

54

4 a

an

nd

d//o

orr

C

CS

SA

A B

B1

14

49

9..1

1

N

Na

attu

urra

all G

Ga

ass a

an

nd

d P

Prro

op

pa

an

ne

e

IIn

nsstta

alllla

attiio

on

n C

Co

od

de

e..

••

A

Afftte

err iitt h

ha

ass b

be

ee

en

n d

de

ette

errm

miin

ne

ed

d tth

ha

att e

ea

acch

h

a

ap

pp

plliia

an

ncce

e cco

on

nn

ne

ecctte

ed

d tto

o tth

he

e v

ve

en

nttiin

ng

g ssy

ysstte

em

m

p

prro

op

pe

errlly

y v

ve

en

nttss w

wh

he

en

n tte

esstte

ed

d,, rre

ettu

urrn

n a

allll d

do

oo

orrss,,

w

wiin

nd

do

ow

wss,, e

ex

xh

ha

au

usstt ffa

an

nss,, e

ettcc.. tto

o tth

he

eiirr p

prre

ev

viio

ou

uss

cco

on

nd

diittiio

on

n o

off u

usse

e..

C

CA

AU

UT

TIIO

ON

N

V

VE

EN

NT

TIIN

NG

G R

RE

EQ

QU

UIIR

RE

EM

ME

EN

NT

T!!

F

Fa

aiillu

urre

e tto

o ffo

ollllo

ow

w tth

hiiss C

Ca

au

uttiio

on

n cco

ou

ulld

d rre

essu

ulltt iin

n

p

prro

op

pe

errtty

y d

da

am

ma

ag

ge

e o

orr p

pe

errsso

on

na

all iin

njju

urry

y..

F

Fo

orr cco

on

nd

de

en

nssiin

ng

g ffu

urrn

na

acce

ess,, D

Do

o N

NO

OT

T rru

un

n v

ve

en

ntt

tth

hrro

ou

ug

gh

h cch

hiim

mn

ne

ey

y ffo

orr w

wo

oo

od

d b

bu

urrn

niin

ng

g o

orr o

oiill F

Fu

urrn

na

acce

ess

o

orr iin

ncciin

ne

erra

atto

orrss.. IIff rre

em

ma

aiin

niin

ng

g ffrre

ee

e a

arre

ea

a b

be

ettw

we

ee

en

n

ssiin

ng

glle

e w

wa

allll ffllu

ue

e p

piip

pe

e a

an

nd

d m

ma

asso

on

nrry

y cch

hiim

mn

ne

ey

y iiss tto

o b

be

e

u

usse

ed

d ffo

orr a

an

no

otth

he

err g

ga

ass a

ap

pp

plliia

an

ncce

e,, v

ve

en

nttiin

ng

g a

arre

ea

a m

mu

usstt

b

be

e ssu

uffffiicciie

en

ntt tto

o v

ve

en

ntt tth

ha

att a

ap

pp

plliia

an

ncce

e a

an

nd

d tth

ha

att

a

ap

pp

plliia

an

ncce

e m

mu

usstt b

be

e cco

on

nn

ne

ecctte

ed

d tto

o cch

hiim

mn

ne

ey

y w

wiitth

h

sse

ep

pa

arra

atte

e e

en

nttrry

y o

op

pe

en

niin

ng

gss..

IIM

MP

PO

OR

RT

TA

AN

NT

T –– T

Th

he

e ssiin

ng

glle

e w

wa

allll ffllu

ue

e p

piip

pe

e jjo

oiin

nttss m

mu

usstt

b

be

e sse

ea

alle

ed

d.. T

Th

he

e 9

90

0°° e

ellb

bo

ow

w cco

on

nn

ne

eccttiio

on

n tto

o v

ve

errttiicca

all

p

piip

pe

e m

mu

usstt b

be

e sse

ea

alle

ed

d tto

o p

prre

ev

ve

en

ntt cco

on

nd

de

en

nssa

atte

e

lle

ea

akka

ag

ge

e tto

o b

ba

asse

e o

off m

ma

asso

on

nrry

y cch

hiim

mn

ne

ey

y..

C

CA

AU

UT

TIIO

ON

N

V

VE

EN

NT

TIIN

NG

G R

RE

EQ

QU

UIIR

RE

EM

ME

EN

NT

T!!

F

Fa

aiillu

urre

e tto

o ffo

ollllo

ow

w tth

hiiss C

Ca

au

uttiio

on

n cco

ou

ulld

d rre

essu

ulltt iin

n

p

prro

op

pe

errtty

y d

da

am

ma

ag

ge

e o

orr p

pe

errsso

on

na

all iin

njju

urry

y..

C

Co

on

nd

de

en

nssiin

ng

g ffu

urrn

na

acce

ess m

ma

ay

y b

be

e v

ve

en

ntte

ed

d tth

hrro

ou

ug

gh

h

U

UN

NU

US

SE

ED

D cch

hiim

mn

ne

ey

yss.. D

Do

o N

NO

OT

T rru

un

n v

ve

en

ntt tth

hrro

ou

ug

gh

h

cch

hiim

mn

ne

ey

y ffo

orr w

wo

oo

od

d b

bu

urrn

niin

ng

g o

orr o

oiill F

Fu

urrn

na

acce

ess o

orr

iin

ncciin

ne

erra

atto

orrss o

orr a

an

ny

y o

otth

he

err g

ga

ass a

ap

pp

plliia

an

ncce

e..

IIM

MP

PO

OR

RT

TA

AN

NT

T –– T

Th

he

e ssiin

ng

glle

e w

wa

allll ffllu

ue

e p

piip

pe

e jjo

oiin

nttss m

mu

usstt

b

be

e sse

ea

alle

ed

d.. T

Th

he

e 9

90

0°° e

ellb

bo

ow

w cco

on

nn

ne

eccttiio

on

n tto

o v

ve

errttiicca

all

p

piip

pe

e m

mu

usstt b

be

e sse

ea

alle

ed

d tto

o p

prre

ev

ve

en

ntt cco

on

nd

de

en

nssa

atte

e

lle

ea

akka

ag

ge

e tto

o b

ba

asse

e o

off m

ma

asso

on

nrry

y cch

hiim

mn

ne

ey

y..

C

CA

AU

UT

TIIO

ON

N

E

EQ

QU

UIIP

PM

ME

EN

NT

T D

DA

AM

MA

AG

GE

E!!

U

UV

V lliig

gh

htt e

ex

xp

po

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urre

e cca

an

n cca

au

usse

e tth

he

e p

plla

assttiicc b

bllo

ow

we

err

m

ma

atte

erriia

all tto

o d

de

ette

erriio

orra

atte

e w

wh

hiicch

h cco

ou

ulld

d lle

ea

ad

d tto

o B

Bllo

ow

we

err

H

Ho

ou

ussiin

ng

g D

Da

am

ma

ag

ge

e..

F

Fo

orr u

un

niittss cco

on

ntta

aiin

niin

ng

g a

a p

plla

assttiicc B

Bllo

ow

we

err H

Ho

ou

ussiin

ng

g,, D

Do

o

N

NO

OT

T iin

nsstta

allll tth

hiirrd

d p

pa

arrtty

y U

Ullttrra

a--V

Viio

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ett A

Aiirr C

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an

ne

errss

w

wh

he

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e B

Bllo

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d tto

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UV

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lliig

gh

htt..

For more information, visit www.IRCO.com or contact your
installing dealer.
Ingersoll Rand
800 Beaty St.
Davidson, NC 28036

S

SA

AF

FE

ET

TY

Y S

SE

EC

CT

TIIO

ON

N—

— F

FU

UR

RN

NA

AC

CE

ES

S

Summary of Contents for S9V2B040D3PSBA

Page 1: ...ruary 2017 1 18 8 C CE E0 01 1D D1 1 1 1F F E EN N D345855P01 Upflow Horizontal and Downflow Gas Fired Direct Non Direct Vent 2 Stage Condensing Variable Speed Furnaces U Up pf fl lo ow w C Co on nv v...

Page 2: ...s w wa ar rn ni in ng g c co ou ul ld d r re es su ul lt t i in n p pr ro op pe er rt ty y d da am ma ag ge e p pe er rs so on na al l i in nj ju ur ry y o or r d de ea at th h N Ne ev ve er r u us s...

Page 3: ...he e d do oo or r s sw wi it tc ch h o or r p pa an ne el l l lo oo op p b by y a an ny y p pe er rm ma an ne en nt t m me ea an ns s W WA AR RN NI IN NG G E EL LE EC CT TR RI IC CA AL L S SH HO OC CK...

Page 4: ...e i in n h ho or ri iz zo on nt ta al l a ap pp pl li ic ca at ti io on ns s I In ns st ta al ll l t th he e f fi il lt te er r r re em mo ot te el ly y W WA AR RN NI IN NG G S SA AF FE ET TY Y H HA...

Page 5: ...h he er r m mo on nt th hs s p pr ro ov vi is si io on ns s m mu us st t b be e t ta ak ke en n t to o p pr re ev ve en nt t f fr re ee ez ze e u up p o of f a al ll l w wa at te er r p pi ip pe es s...

Page 6: ...it tu ud de e i in ns st ta al ll la at ti io on ns s C CA AU UT TI IO ON N W WA AT TE ER R D DA AM MA AG GE E F Fa ai il lu ur re e t to o f fo ol ll lo ow w t th hi is s C Ca au ut ti io on n c co...

Page 7: ...in ne ed d t th ha at t e ea ac ch h a ap pp pl li ia an nc ce e c co on nn ne ec ct te ed d t to o t th he e v ve en nt ti in ng g s sy ys st te em m p pr ro op pe er rl ly y v ve en nt ts s w wh he...

Page 8: ...in Instructions 60 60 Vertical Applications 61 Horizontal Applications 64 General Start up and Adjustment 65 Preliminary Inspections 65 Lighting Instructions 65 Control and Safety Switch Adjustment 65...

Page 9: ...tion starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipment by...

Page 10: ...ters must be in place f 100 of the Furnace combustion air requirement must come from outside the structure g The Furnace return air temperature range is between 55 and 80 Fahrenheit h Clean the Furnac...

Page 11: ...hes front accessibility to the Furnace must be provided Any access door or panel must permit removal of the largest component 4 Are there at least 3 inches of clearance between the Furnace combustion...

Page 12: ...12 18 CE01D1 1F EN Outline Drawings...

Page 13: ...18 CE01D1 1F EN 13 O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 14: ...14 18 CE01D1 1F EN O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 15: ...18 CE01D1 1F EN 15 O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 16: ...16 18 CE01D1 1F EN O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 17: ...18 CE01D1 1F EN 17 O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 18: ...ace General Installation The following sections give general instructions for the installation of the gas furnaces S Series Furnace Panel Removal Note Use a 5 16 Allen wrench to remove the front panel...

Page 19: ...the default location The upflow furnace default is left side gas piping The downflow furnace default is right side gas piping Upflow furnace with gas piping on left side Upflow furnace with gas piping...

Page 20: ...upflow furnace default is left side gas piping The downflow furnace default is right side gas piping Horizontal left furnace with gas piping out left side Horizontal left furnace with gas piping out r...

Page 21: ...closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Note Maximum pressure to the gas valve...

Page 22: ...utility company and compare to the nameplate rating This must not exceed the nameplate rating Gas Flow in Cubic Feet Per Minute 2 Cubic Foot Dial Sec Flow Sec Flow Sec Flow Sec Flow 8 900 29 248 50 14...

Page 23: ...ameplate rating unless the unit is derated for high altitude d Replace and tighten the regulator cover screw securely 6 Adjust 2nd stage gas heat by removing the high HI adjustment regulator cover scr...

Page 24: ...ICES DRILL SIZE PART NUMBER DRILL SIZE PART NUMBER 44 ORF00501 54 ORF00555 45 ORF00644 55 ORF00693 46 ORF00909 56 ORF00907 47 ORF00910 57 ORF00908 48 ORF01099 58 ORF01338 49 ORF00503 59 ORF01339 50 OR...

Page 25: ...em must not be interchanged with other vent systems or unlisted pipe or fittings Plastic components specified primers and glues must be from a single system manufacturer and not intermixed with other...

Page 26: ...into the furnace compartment which could lead to premature component failure We recommend following one of the options to prevent this condition from occurring and possibly damaging components within...

Page 27: ...to prevent condensation from occurring in the furnace cabinet Do not tee AC condensate and combustion air condensate trap together Option 3 Side combustion air intake If sloping the combustion air in...

Page 28: ...e house The inlet air coming from the interior of the house must meet combustion requirements for area etc as shown in the section AIR FOR COMBUSTION AND VENTILATION in this Installer s Guide Furnace...

Page 29: ...yp pr ro op py yl le en ne e v ve en nt ti in ng g s sy ys st te em ms s F Fo ol ll lo ow w t th he e m ma an nu uf fa ac ct tu ur re er r s s i in ns st ta al ll la at ti io on n i in ns st tr ru uc...

Page 30: ...20 158 ASTM D1785 D2241 SDR SERIES 158 ASTM D2241 CPVC ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE F MARKING D2846 CPVC 41 212 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 A...

Page 31: ...L TABLE EQUIVALENT VENT LENGTHS MAY BE DIFFERENT FROM WHAT IS SHOWN ABOVE REFER TO THE VENTING SYSTEM MANUFACTURER S INSTALLATION INSTRUCTIONS FOR APPROPRIATE VENTING DIAMETERS AND EQUIVALENT LENGTHS...

Page 32: ...ing coupling it is used for 3 vent pipe installation Make sure the marking TOP is located on the top side of the pipe in horizontal venting applications The straight side of the coupling must be on bo...

Page 33: ...t metal Minimum dimensions are 12 x12 Shield must be fastened to both inside and outside of wall Use screws or anchor type fasteners suited to the outside or inside wall surfaces NONCOMBUSTIBLE MATERI...

Page 34: ...ions for two pipe venting system Both terminations must be located in the same pressure zone Important Maintain 12 minimum clearance above highest anticipated snow level or grade whichever is greater...

Page 35: ...in 3 feet of the vent terminal The vent for this appliance shall not terminate 1 Over public walkways or 2 Near soffit vents or crawl space vents or other areas where condensate or vapor could create...

Page 36: ...e met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery o...

Page 37: ...lding or the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appli...

Page 38: ...building or the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for ap...

Page 39: ...RIBS FROM CAP COMBUSTION AIR ROOF FLASHING BOOT FIELD SUPPLIED COMBUSTION AIR VENT ELBOW FIELD SUPPLIED MAINTAIN 12 IN 18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM O...

Page 40: ...TABLE SUPPORT METHOD Venting Through an UNUSED Chimney Important Refer to Section 12 6 8 of NFPA 54 ANSI 223 1 2012 when routing vent piping through a chimney Important The single wall flue pipe joint...

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