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18-CE01D1-1F-EN

25

General Venting

FURNACE EXHAUST MUST BE VENTED TO THE OUTDOORS. THESE
FURNACES ARE INDUCED DRAFT VENTED AND MUST

NOT

BE

CONNECTED TO ANY VENT SERVING ANOTHER APPLIANCE. PLEASE
NOTE THAT THESE FURNACES USE

POSITIVE-PRESSURE

VENT

SYSTEMS.

Proper venting is essential to obtain maximum efficiency from a
condensing Furnace. Proper installation of the vent system is
necessary to assure drainage of the condensate and prevent
deterioration of the vent system.

ETL has certified the design of condensing Furnaces for a minimum of
0" clearance from combustible materials to single wall plastic vent
pipe.

The recommended system is assembled from 2" or 3" plastic pipe and
fittings found in the Approved Vent Pipe Materials Table. Where the
system is routed to the outdoors through an existing masonry
chimney containing flue products from another gas appliance, or
where required by local codes, then 3" venting of Type 29- 4C
stainless steel must be used in place of PVC material.

These Furnaces have been classified as CATEGORY IV Furnaces in
accordance with ANSI Z21.47 “latest edition” standards. Category IV
Furnaces operate with positive vent pressure and with a vent gas
temperature less than 140°F above the dewpoint. These conditions
require special venting systems, which must be gas tight and water
tight.

Note:

When an existing Furnace is removed from a venting system

serving other gas appliances, the venting system is likely to be
too large to properly vent the remaining attached appliances.

Important:

These Furnaces may be installed as Direct Vent (sealed
combustion) or as Nondirect Vent (single pipe). The
Furnaces are shipped DIRECT VENT with sealed
combustion.

Important:

Products installed in Canada must use vent systems that
are certified to the Standard for Type BH Gas Venting
Systems (ULC S636) for Class II-A venting systems (up
to 65°C). Components of the vent system must not be
interchanged with other vent systems or unlisted pipe or
fittings. Plastic components, specified primers, and glues
must be from a single system manufacturer and not
intermixed with other system manufacturer's vent
system parts. In addition, the first three feet of the vent
pipe must be visible for inspection.

3” Venting requirements

Important:

To determine if your application requires 3” venting, see
the Maximum Vent Length Table.

Important:

Horizontal venting application must use the 2” x 3” offset
reducing coupling. Vertical venting applications to not
require the reducing coupling to be offset.

When the vent pipe is exposed to temperatures below
freezing, e.g., when it passes through unheated spaces, etc.,
the pipe must be insulated with 1/2 inch (22.7 mm) thick
Armaflex-type insulation or equal.
If the space is heated sufficiently to prevent freezing, then the
insulation will not be required. If domestic water pipes are not
protected from freezing then the space meets the condition of
a heated space.

Note:

If your furnace comes with a factory supplied 2" X 3" offset

reducing coupling it is used for 3" vent pipe installation. Make
sure the marking "TOP" is located on the top side of the pipe in
horizontal venting applications. The straight side of the
coupling must be on bottom for proper drainage of condensate.

Note:

For Canadian applications, BAYREDUCE 2” x 3” offset reducing

coupling meets ULC-S636 requirements. Make sure the
marking "TOP" is located on the top side of the pipe. The
straight side of the coupling must be on bottom for proper
drainage of condensate in horizontal venting.

FIELD SUPPLIED
2” COUPLING

LABEL
SAYS
“TOP”

2" TO 3" COUPLING

CPL00938

BAYREDUCE may be 
used in Canadian 
applications to meet 
ULC-S636

CPL00938 IS FACTORY 
SUPPLIED ONLY WITH THE 
120,000 BTUH UPFLOW 
FURNACE MODELS

FIELD SUPPLIED
2” COUPLING

2" TO 3" COUPLING

CPL00938 IS FACTORY 
SUPPLIED ONLY WITH THE 
120,000 BTUH UPFLOW 
FURNACE MODELS

CPL00938

BAYREDUCE may be 
used in Canadian 
applications to meet 
ULC-S636

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Summary of Contents for S9V2B040D3PSBA

Page 1: ...ruary 2017 1 18 8 C CE E0 01 1D D1 1 1 1F F E EN N D345855P01 Upflow Horizontal and Downflow Gas Fired Direct Non Direct Vent 2 Stage Condensing Variable Speed Furnaces U Up pf fl lo ow w C Co on nv v...

Page 2: ...s w wa ar rn ni in ng g c co ou ul ld d r re es su ul lt t i in n p pr ro op pe er rt ty y d da am ma ag ge e p pe er rs so on na al l i in nj ju ur ry y o or r d de ea at th h N Ne ev ve er r u us s...

Page 3: ...he e d do oo or r s sw wi it tc ch h o or r p pa an ne el l l lo oo op p b by y a an ny y p pe er rm ma an ne en nt t m me ea an ns s W WA AR RN NI IN NG G E EL LE EC CT TR RI IC CA AL L S SH HO OC CK...

Page 4: ...e i in n h ho or ri iz zo on nt ta al l a ap pp pl li ic ca at ti io on ns s I In ns st ta al ll l t th he e f fi il lt te er r r re em mo ot te el ly y W WA AR RN NI IN NG G S SA AF FE ET TY Y H HA...

Page 5: ...h he er r m mo on nt th hs s p pr ro ov vi is si io on ns s m mu us st t b be e t ta ak ke en n t to o p pr re ev ve en nt t f fr re ee ez ze e u up p o of f a al ll l w wa at te er r p pi ip pe es s...

Page 6: ...it tu ud de e i in ns st ta al ll la at ti io on ns s C CA AU UT TI IO ON N W WA AT TE ER R D DA AM MA AG GE E F Fa ai il lu ur re e t to o f fo ol ll lo ow w t th hi is s C Ca au ut ti io on n c co...

Page 7: ...in ne ed d t th ha at t e ea ac ch h a ap pp pl li ia an nc ce e c co on nn ne ec ct te ed d t to o t th he e v ve en nt ti in ng g s sy ys st te em m p pr ro op pe er rl ly y v ve en nt ts s w wh he...

Page 8: ...in Instructions 60 60 Vertical Applications 61 Horizontal Applications 64 General Start up and Adjustment 65 Preliminary Inspections 65 Lighting Instructions 65 Control and Safety Switch Adjustment 65...

Page 9: ...tion starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipment by...

Page 10: ...ters must be in place f 100 of the Furnace combustion air requirement must come from outside the structure g The Furnace return air temperature range is between 55 and 80 Fahrenheit h Clean the Furnac...

Page 11: ...hes front accessibility to the Furnace must be provided Any access door or panel must permit removal of the largest component 4 Are there at least 3 inches of clearance between the Furnace combustion...

Page 12: ...12 18 CE01D1 1F EN Outline Drawings...

Page 13: ...18 CE01D1 1F EN 13 O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 14: ...14 18 CE01D1 1F EN O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 15: ...18 CE01D1 1F EN 15 O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 16: ...16 18 CE01D1 1F EN O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 17: ...18 CE01D1 1F EN 17 O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Page 18: ...ace General Installation The following sections give general instructions for the installation of the gas furnaces S Series Furnace Panel Removal Note Use a 5 16 Allen wrench to remove the front panel...

Page 19: ...the default location The upflow furnace default is left side gas piping The downflow furnace default is right side gas piping Upflow furnace with gas piping on left side Upflow furnace with gas piping...

Page 20: ...upflow furnace default is left side gas piping The downflow furnace default is right side gas piping Horizontal left furnace with gas piping out left side Horizontal left furnace with gas piping out r...

Page 21: ...closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Note Maximum pressure to the gas valve...

Page 22: ...utility company and compare to the nameplate rating This must not exceed the nameplate rating Gas Flow in Cubic Feet Per Minute 2 Cubic Foot Dial Sec Flow Sec Flow Sec Flow Sec Flow 8 900 29 248 50 14...

Page 23: ...ameplate rating unless the unit is derated for high altitude d Replace and tighten the regulator cover screw securely 6 Adjust 2nd stage gas heat by removing the high HI adjustment regulator cover scr...

Page 24: ...ICES DRILL SIZE PART NUMBER DRILL SIZE PART NUMBER 44 ORF00501 54 ORF00555 45 ORF00644 55 ORF00693 46 ORF00909 56 ORF00907 47 ORF00910 57 ORF00908 48 ORF01099 58 ORF01338 49 ORF00503 59 ORF01339 50 OR...

Page 25: ...em must not be interchanged with other vent systems or unlisted pipe or fittings Plastic components specified primers and glues must be from a single system manufacturer and not intermixed with other...

Page 26: ...into the furnace compartment which could lead to premature component failure We recommend following one of the options to prevent this condition from occurring and possibly damaging components within...

Page 27: ...to prevent condensation from occurring in the furnace cabinet Do not tee AC condensate and combustion air condensate trap together Option 3 Side combustion air intake If sloping the combustion air in...

Page 28: ...e house The inlet air coming from the interior of the house must meet combustion requirements for area etc as shown in the section AIR FOR COMBUSTION AND VENTILATION in this Installer s Guide Furnace...

Page 29: ...yp pr ro op py yl le en ne e v ve en nt ti in ng g s sy ys st te em ms s F Fo ol ll lo ow w t th he e m ma an nu uf fa ac ct tu ur re er r s s i in ns st ta al ll la at ti io on n i in ns st tr ru uc...

Page 30: ...20 158 ASTM D1785 D2241 SDR SERIES 158 ASTM D2241 CPVC ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE F MARKING D2846 CPVC 41 212 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 A...

Page 31: ...L TABLE EQUIVALENT VENT LENGTHS MAY BE DIFFERENT FROM WHAT IS SHOWN ABOVE REFER TO THE VENTING SYSTEM MANUFACTURER S INSTALLATION INSTRUCTIONS FOR APPROPRIATE VENTING DIAMETERS AND EQUIVALENT LENGTHS...

Page 32: ...ing coupling it is used for 3 vent pipe installation Make sure the marking TOP is located on the top side of the pipe in horizontal venting applications The straight side of the coupling must be on bo...

Page 33: ...t metal Minimum dimensions are 12 x12 Shield must be fastened to both inside and outside of wall Use screws or anchor type fasteners suited to the outside or inside wall surfaces NONCOMBUSTIBLE MATERI...

Page 34: ...ions for two pipe venting system Both terminations must be located in the same pressure zone Important Maintain 12 minimum clearance above highest anticipated snow level or grade whichever is greater...

Page 35: ...in 3 feet of the vent terminal The vent for this appliance shall not terminate 1 Over public walkways or 2 Near soffit vents or crawl space vents or other areas where condensate or vapor could create...

Page 36: ...e met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery o...

Page 37: ...lding or the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appli...

Page 38: ...building or the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for ap...

Page 39: ...RIBS FROM CAP COMBUSTION AIR ROOF FLASHING BOOT FIELD SUPPLIED COMBUSTION AIR VENT ELBOW FIELD SUPPLIED MAINTAIN 12 IN 18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM O...

Page 40: ...TABLE SUPPORT METHOD Venting Through an UNUSED Chimney Important Refer to Section 12 6 8 of NFPA 54 ANSI 223 1 2012 when routing vent piping through a chimney Important The single wall flue pipe joint...

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