Ingersoll-Rand QS051 Operation And Maintenance Manual Download Page 1

Refer All Communications to the Nearest

Ingersoll--Rand Office or Distributor.

Ingersoll--Rand Company, 2002

Printed in U.S.A.

04576922

Form P7442
Edition 3
February, 2002

OPERATION AND MAINTENANCE

MANUAL FOR SERIES QS AIR DRILLS

Series QS Drills are designed for drilling operations in the aerospace, automotive,

appliance, electronic, machining and furniture industries.

Ingersoll--Rand is not responsible for customer modification of tools for applications on

which Ingersoll--Rand was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).

For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig
(6.2 bar/620 kPa) maximum air pressure at the inlet
with 1/4” (6 mm) inside diameter air supply hose.

Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.

Do not use damaged, frayed or deteriorated air
hoses and fittings.

Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905--1 for a
typical piping arrangement.

Always use clean, dry air at 90 psig
(6.2 bar/620 kPa) maximum air pressure. Dust,
corrosive fumes and/or excessive moisture can ruin
the motor of an air tool.

Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.

Do not remove any labels. Replace any damaged
label.

USING THE TOOL

Always wear eye protection when operating or
performing maintenance on this tool.

Always wear hearing protection when operating
this tool.

Keep hands, loose clothing and long hair away from
rotating end of tool.

Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.

Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.

Tool accessories may continue to rotate briefly after
throttle is released.

Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms. Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.

Use accessories recommended by Ingersoll--Rand.

This tool is not designed for working in explosive
atmospheres.

This tool is not insulated against electric shock.

The use of other than genuine Ingersoll--Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll--Rand Authorized
Servicenter.

F

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Summary of Contents for QS051

Page 1: ...ghtly secured See Dwg TPD905 1 for a typical piping arrangement Always use clean dry air at 90 psig 6 2 bar 620 kPa maximum air pressure Dust corrosive fumes and or excessive moisture can ruin the mot...

Page 2: ...eek medical advice before resum ing use WARNING Do not carry the tool by the hose WARNING WARNING Do not use damaged frayed or deteriorated air hoses and fittings WARNING Keep body stance balanced and...

Page 3: ...k Capacity rpm in mm QS511 QS511B QS511BD QS511D 5 100 1 4 6 QS381 QS381B QS381BD QS381D 3 800 1 4 6 QS301 QS301B QS301BD QS301D 3 000 1 4 6 QS201 QS201B QS201BD QS201D 2 000 1 4 6 QS151 QS151B QS151B...

Page 4: ...re une pression maximum de 6 2 bar 620 kPa La poussi re les fum es corrosives et ou une humidit excessive peuvent endommager le moteur d un outil pneumatique Ne jamais lubrifier les outils avec des li...

Page 5: ...air comprim une pression maximum de 6 2 bar 620 kPa 90 psig 6 2bar 620kPa Couper toujours l alimentation d air comprim et d brancher le flexible d alimentation avant d installer d poser ou ajuster to...

Page 6: ...QS511BD QS511D en ligne 5 100 1 4 6 QS381 QS381B QS381BD QS381D en ligne 3 800 1 4 6 QS301 QS301B QS301BD QS301D en ligne 3 000 1 4 6 QS201 QS201B QS201BD QS201D en ligne 2 000 1 4 6 QS151 QS151B QS1...

Page 7: ...na presi n m xima de 90 psig 6 2 bar 620 kPa El polvo los gases corrosivos y el exceso de humedad pueden estropear el motor de una herramienta neum tica No lubrique las herramientas con l quidos infla...

Page 8: ...de realizar cualquier operaci n de man tenimiento de la misma No utilizar mangueras de aire y accesorios da ados des gastados ni deteriorados ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCI...

Page 9: ...pm mm pulg QS511 QS511B QS511BD QS511D recta 5 100 6 1 4 QS381 QS381B QS381BD QS381D recta 3 800 6 1 4 QS301 QS301B QS301BD QS301D recta 3 000 6 1 4 QS201 QS201B QS201BD QS201D recta 2 000 6 1 4 QS151...

Page 10: ...1 para um arranjo t pico de tubagem Use sempre ar seco e limpo com press o m xima de 90 psig P fumos corrosivos e ou humidade excessiva podem arruinar o motor de uma ferramenta pneum tica N o lubrifi...

Page 11: ...ferramenta segurando na mangueira ADVERT NCIA ADVERT NCIA N o use mangueiras de ar ou adaptadores danificados gastos ou deteriorados ADVERT NCIA Mantenha a posi o do corpo equilibrada e firme N o exag...

Page 12: ...11 QS511B QS511BD QS511D em linha 5 100 6 1 4 QS381 QS381B QS381BD QS381D em linha 3 800 6 1 4 QS301 QS301B QS301BD QS301D em linha 3 000 6 1 4 QS201 QS201B QS201BD QS201D em linha 2 000 6 1 4 QS151 Q...

Page 13: ...13 Dwg TPA1760 SERIES QS DRILLS...

Page 14: ...ner TRH 28 10 Throttle Lever TRL 273 34 Gear Head Spacer TRH 81 11 Throttle Lever Pin TRL 98 35 Planet Gear Head Drive Plate for Series QS30 12 Throttle Valve Seat TRH 303 QS38 and QS51 TRH 17 13 Thro...

Page 15: ...sembly includes all spindle 47 Spindle Bearing Spacer TRD 111 gearing 48 Bearing Stop 2 TRH 28 for Series QS05 and QS30 TRD A8 16 49 Spindle Cap Bearing TRH 510 for Series QS38 TRD A8 15 50 Drill Chuc...

Page 16: ...damage the molded stud tighten the Inlet Bushing to 15 ft lbs 20 Nm torque Connect the air line and restore the air sup ply and check the velocity again Determine which direc tion you need to rotate t...

Page 17: ...three Planet Gears 37 the Planet Gear Head Assembly 36 and the Planet Gear Head Spacer 39 For Series QS15 and QS20 lightly rap the motor end of the Gear Case on a wooden work bench top to remove the t...

Page 18: ...tor Housing 1 2 Inspect the face and o ring on the hub of the Reverse Valve Assembly 4 for nicks or damage Replace the Reverse Valve Assembly if any damage is evident 3 Lubricate the o ring on the hub...

Page 19: ...ssembly until it contacts the gear hub 4 Using snap ring pliers install one of the Bearing Stops 48 in the internal groove nearest the Bearing 5 Apply some Ingersoll Rand No 67 Grease to the Bearing S...

Page 20: ...and 20 ft lbs 20 and 27 Nm torque 13 The Throttle Plunger 5 has a lengthwise flat on the outer edge at one end of the Plunger Insert the Plunger flat end first into the cross hole in the Hous ing Pus...

Page 21: ...t Diffuser is in the fully open position Motor won t run Motor Clamp Washer binding Remove the Gear Case make certain the Washer is flat and the Motor Seal is properly positioned Gears binding Clean a...

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