Ingersoll-Rand P110WIR, Operation And Maintenance Manual

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Book 22442552 (7/03)
BEFORE STARTING
CAUTION
Whenever the machine is stopped, air will flow back
into the compressor system from devices or systems
downstream of the machine unless the service valve
is closed. Install a check valve at the machine service
valve to prevent reverse flow in the event of an
unexpected shutdown when the service valve is open.
WARNING
Unrestricted air flow from a hose will result in a
whipping motion of the hose which can cause severe
injury or death. A safety device must be attached to the
hose at the source of supply to reduce pressure in
case of hose failure or other sudden pressure release.
Reference: OSHA regulation 29 CFR Section
1926.302 (b).
Before Starting:
•
Open service valve (s) to ensure pressure is
relieved in receiver--separator system. Close
valve (s) in order to build up full air pressure and
ensure proper oil circulation.
•
Check battery for proper connections and
condition.
•
Check the engine oil level. Maintain per marks
on dipstick.
•
Check the fuel level. Add only CLEAN DIESEL
fuel for maximum service from the engine.
•
Check the compressor lubricating oil level. The
proper oil level is indicated when the gauge
pointed in the green section. Add oil only if the
pointer in in the red section.
•
Operate with the doors closed.
WARNING
This machine produces loud noise with doors open.
Extended exposure to loud noise can cause hearing
loss. Wear hearing protection when doors or valve (s)
are open.
•
Close the side doors to maintain a cooling air path
and to avoid recirculation of hot air. This will
maximize the life of the engine and compressor
and protect the hearing of surrounding
personnel.
•
Be sure no one is IN or ON the compressor unit.
CAUTION
Exercise extreme caution when using a booster
battery to start. To jump start: Connect the ends of one
booster cable to the positive (+) terminals of each
battery. Then connect one end of the other cable to the
negative (--) terminal of the booster battery and the
other end to the engine block. NOT TO THE
NEGATIVE (--) TERMINAL OF THE WEAK BATTERY.
After Starting:
a. Reduce engine speed to IDLE.
b. Disconnect the negative (--) cable from the
engine block first, then from the booster battery.
c. Disconnect positive (+) cable from both batteries.
STARTING
1. Turn the POWER switch to “ON”.
2. Turn power switch to “START” position
to crank engine.
Note: Do not operate the starter motor for more than
10 seconds without allowing at least 30 seconds cool-
ing time between start attempts.
Cold Weather Starting:
Leave switch “ON” ten seconds before starting.
Open manual blowdown valve. Open service valve, if
nothing is connected, until engine is running.
CAUTION
Engine is equipped with glow plugs for cold starting
aid.
Do not use Ether/starting fluid. Engine damage can
occur.
3. Release POWER SWITCH when the engine
starts and sustains running.
4. Allow engine to warm up 5 to 10 minutes
5. If so equipped, press Service Air Button. Open air
service valve(s).