Ingersoll-Rand P110WIR Operation And Maintenance Manual Download Page 2

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Book 22442552 (7/03)

QUALITY POLICY

We will supply products and services that consistently meet the requirements

of our customers and each other.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, and

other reproductive harm.

Summary of Contents for P110WIR

Page 1: ...C 27028 MODELS P110WIR P135WIR Utility Equipment Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos o...

Page 2: ...d services that consistently meet the requirements of our customers and each other CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of Califo...

Page 3: ...roved parts list may create hazardous conditions over which Ingersoll Rand has no control Therefore Ingersoll Rand cannot be held responsible for equipment in which non approved repair parts are insta...

Page 4: ...OF CONTENTS SECTION 1 SAFETY SECTION 2 WARRANTY REGISTRATION SECTION 3 NOISE EMISSION SECTION 4 GENERAL DATA SECTION 5 OPERATION SECTION 6 MAINTENANCE SECTION 7 LUBRICATION SECTION 8 TROUBLESHOOTING S...

Page 5: ...n box and remove the bag containing hardware safety chains and assembly instructions 3 Using the jack raise the front of the unit so that the legs are approximately 1 above the ground 4 Remove the tem...

Page 6: ...heck valves and isolation valves must be fitted and controlled by work procedures so that one machine cannot accidentally be pressurized or over pressurized by another Compressed air must not be used...

Page 7: ...xceed the available cargo and luggage load capacity Whenever the machine is stopped air will flow back into the compressor system from devices or systems downstream of the machine unless the service v...

Page 8: ...ous burns Do not open radiator while hot Rotating fan blade can cause serious injury Do not operate without guard in place Use care to avoid contacting hot surfaces engine exhaust manifold and piping...

Page 9: ...kets in North America which point out potential hazards to the safety of you and others Read and understand thoroughly Heed warnings and follow instructions If you do not understand inform you supervi...

Page 10: ...h 105 km hr Rotating fan blade Can cause serious Do not operate without guard in place WARNING injury Falling off machine Can cause serious injury Access lifting bail from inside machine or death WARN...

Page 11: ...the bottom of each decal and are also listed in the compressor s parts manual Submit orders for Safety Decals to the Mocksville Parts Service Department The no charge order should contain only Safety...

Page 12: ...in Ingersoll Rand Engine and Airend combination will be free of defects in material and workmanship for a period of the earlier of sixty 60 months from shipment to or the accumulation of 10 000 hours...

Page 13: ...imited to engines shall carry whatever warranty the manufacturers have conveyed to Ingersoll Rand and which can be passed on to the initial user THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRES...

Page 14: ...ere IN COMPRESSORS IN GENERATORS AS OF 1 1 01 24 24 2000 2000 5 yrs 5000 hours using OEM fluids filters with 250 deductible 2 yrs 4000 hours using IR fluids filters Deutz 24 2000 Available at dealer I...

Page 15: ...e change of ownership Machines shipped outside the United States require notification be made to initiate the machine warranty Fill out the Warranty Registration Form in this section keep a copy for...

Page 16: ...ctric water etc Utility Contractor SERVICING DISTRIBUTOR USER ACKNOWLEDGEMENT 1 The Purchaser has been instructed and or has read the manual and understands proper preventative maintenance general ope...

Page 17: ...16 Book 22442552 7 03 Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attention Warranty Department fold...

Page 18: ...the air intake system or parts thereof c enclosure or parts thereof 2 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 3 Operation of the compressor with any...

Page 19: ...manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was designed built and equipped to conform at the time of sale to the first retail purchaser wit...

Page 20: ...nclosure Panels Enclosure panels should also be inspected at 100 hour operational intervals All panels that are warped punctured torn or otherwise deformed such that their noise containment function i...

Page 21: ...20 Book 22442552 7 03 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO DESCRIPTION OF WORK HOURMETER READING MAINT INSPECT DATE LOCATION CITY STATE WORK DONE BY NAME...

Page 22: ...tres Fuel Tank 27 U S gal 103 litres UNITS MEASUREMENTS WEIGHTS Overall Length 11 5 feet 3 5 meters Overall Height 4 8 feet 1 46 meters Overall Width 5 7 feet 1 74 meters Track Width 4 9 feet 1 49 met...

Page 23: ...towing SETTING UP ALL UNITS Place the unit in an open well ventilated area Position as level as possible The design of these units permits a 15 degree sidewise limit on out of level operation When th...

Page 24: ...elatively free of oil dirt soot and other debris It must be no more than 10 degrees F 5 degrees C over the ambient temperature A flexible mounting system is required between the package and vehicle be...

Page 25: ...Pressure Gauge Indicates pressure in receiver tank psi kPa 11 Fuel Level Gauge Indicates amount of fuel in tank Controls Standard 12 Power Switch Rotate ON to activate systems prior to Starting Rotat...

Page 26: ...noise can cause hearing loss Wear hearing protection when doors or valve s are open Close the side doors to maintain a cooling air path and to avoid recirculation of hot air This will maximize the li...

Page 27: ...ARNING Since the service valve is closed air downstream of the valve may be trapped A vent hole in the service valvewillslowly bleedair fromthehose Donotdiscon nect hoses until all pressure has been v...

Page 28: ...turn cylinder rod D until throttle arm G is forced against stop L 4 If equipped push the SERVICE AIR but ton on the control panel making certain the button does not pop back out The unit should speed...

Page 29: ...the Optional Diagnostic Panel it has an AIR FILTERS RESTRICTED lamp on the instrument panel covering both the engine and the compressor This should be checked daily during operation If the lamp glows...

Page 30: ...ake lines to and from the air cleaners the engine cooling system hoses and all of the flexible hoses used for air oil and fuel be inspected To ensure freedom from air leaks all rubber hose joints and...

Page 31: ...s for proper torque If any are found loose a more thorough inspection must be made Take corrective action COMPRESSOR OIL The lubricating and cooling oil must be replaced every 500 hours of operation o...

Page 32: ...ervice valve S When draining oil remove plug from bottom of separator tank S When adding oil remove and replace make tight plug on side of separator tank S In the compressor lubricating and cooling sy...

Page 33: ...alcohol or chlorinated solvent can be used Note This may cause some dulling of the paint finish 3 If the paint has faded or chalked the use of a commercial grade non abrasive car wax may partially re...

Page 34: ...and Surface C Wheel Lug Nuts C Hoses oil air intake etc C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C CLEAN Engine Radiator Exterior C CLEAN Fastener...

Page 35: ...C to 52_C 10_F to 125_F IR Pro Tect IR XHP 605 10_F to 125_F 23_C to 52_C 65_F to 125_F IR XHP1001 Preferred Ingersoll Rand Fluids Use of these fluids with original I R filters can extend airend warra...

Page 36: ...e 4 If the compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For example most compla...

Page 37: ...ow Oil Level Dirty Cooler Dirty Operating Conditions Loose or Broken Belts Operating Pressure Too High Malfunctioning Thermostat Defective Minimum Pressure Valve Blocked or Restricted Oil Lines Airend...

Page 38: ...rend Malfunctioning Alternator Lamp Stays On Loose or Broken Belts Loose Wire Connection Defective Battery Malfunctioning Alternator Malfunctioning Circuit Board Alternator Lamp Stays Off Loose Wire C...

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