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ETR EVO UPS User Manual (Ver. 1.0)

Page 47

7. OPERATING PROCEDURES

7.1. Preparations

At some powers of ETR EVO UPS, fuse breaker is present on the UPS. On other powers, UPS is shipped
with 3pcs battery fast fuses in a plastic package attached to the UPS. Separate the package from UPS
and take out the fuses.

After all connections are completed as described in

, the battery fuses must be placed as

shown below.

Do not leave the battery fuse package at the front of UPS. Otherwise the fans would
be
blocked and UPS may overheat.

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Summary of Contents for ETR EVO Series

Page 1: ...INSTALLATION and OPERATING MANUAL ETR EVO SERIES THREE PHASE IN THREE PHASE OUT UNINTERRUPTIBLE POWER SYSTEMS 10 200kVA...

Page 2: ...ectly Units that are labeled with a CE mark comply with the Standard EN 62040 1 and EN 62040 2 Read the manual completely before working on this equipment Keep this manual near UPS for easy consultati...

Page 3: ...e ON I Closing the Fast Fuse Holder Passive OFF 0 Opening the Fast Fuse Holder Manufacturer INFORM ELEKTRON K SAN ve TIC A S Emek Mah Ordu Cad No 51 34785 Sancaktepe ISTANBUL Phone 0216 622 58 00 Fax...

Page 4: ...F UPS 7 4 1 Unpacking and Moving 8 4 2 Installation Procedures 10 4 2 1 Power Connections 10 4 2 2 Communiation Interface Connection 22 5 MODES OF OPERATION 28 5 1 Bypass Operation Eco Mode 29 5 2 Onl...

Page 5: ...Bypass phase sequence wrong Alarm 55 9 5 Bypass not synchronized Alarm 55 9 6 Input phase sequence wrong Alarm 55 9 7 Input not synchronized Alarm 55 9 8 DC voltage low DC not equal to input voltage A...

Page 6: ...d or installed according to the terms in the manual then the UPS is out of warranty Neglect accident misuse misapplication or incorrect installation Failure due to fortuitous circumstances or force ma...

Page 7: ...of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate nea...

Page 8: ...ls with insulated handles Wear rubbers gloves and a rubber apron when handling batteries Do not lay tools or metal parts on top of batteries Eye protection should be worn to prevent injury from accide...

Page 9: ...he required enviromental condition it might be needed to climate the room Avoid dusty environments or areas where dust of conductive or corrosive materials is present The connection and the circuit br...

Page 10: ...IT BREAKE R OUTPUT CIRCUIT BREAKE R BYPASS CIRCUIT BREAKE R INPUT CABLE BYPASS CABLE OUTPUT CABLE NEUTRA L CABLE BATTER Y CABLE BATTER Y FAST FUSE LEAKAGE CURRENT PROTECTION 10 kVA 20 A 20 A 20 A 3x6m...

Page 11: ...r Manual Ver 1 0 Page 6 mains input and output neutral conductors may have a value that is 1 5 2 times the phase value during operation In this case size the neutral cables and the input output protec...

Page 12: ...shall be inspected by qualified Technical Personnel before starting with the installation If any equipment has been damaged during shipment keep the shipping and packing materials for the carrier or...

Page 13: ...It is recommended to store the original UPS packaging for future needs 1 Place the platform and remove the wrap 2 Remove the package and styraphors 3 Screw off the stop plates placed at the back of th...

Page 14: ...stand stable 5 Move the UPS down from pallet by pushing from behind 8 80 200kVA Remove the ups from the pallet by using a transpallet or forklift 7 10 60kva external battery type UPS s Loosen the scr...

Page 15: ...over is removed the cables shall be passed through the hole under the connection terminals The equipment may only be installed and commissioned by authorized Technical Personnel When the UPS is brough...

Page 16: ...ETR EVO UPS User Manual Ver 1 0 Page 11 10 15kVA 3Ph Input 3Ph Output Terminal Connections...

Page 17: ...ETR EVO UPS User Manual Ver 1 0 Page 12 20 30kVA 3Ph Input 3Ph Output Terminal Connections...

Page 18: ...ETR EVO UPS User Manual Ver 1 0 Page 13 40 60kVA 3Ph Input 3Ph Output Terminal Connections...

Page 19: ...ETR EVO UPS User Manual Ver 1 0 Page 14 80kVA 3Ph Input 3Ph Output Terminal Connections...

Page 20: ...ETR EVO UPS User Manual Ver 1 0 Page 15 100kVA 3Ph Input 3Ph Output Terminal Connections...

Page 21: ...ETR EVO UPS User Manual Ver 1 0 Page 16 120kVA 3Ph Input 3Ph Output Terminal Connections...

Page 22: ...ETR EVO UPS User Manual Ver 1 0 Page 17 160kVA 3Ph Input 3Ph Output Terminal Connections...

Page 23: ...ETR EVO UPS User Manual Ver 1 0 Page 18 200kVA 3Ph Input 3Ph Output Terminal Connections...

Page 24: ...t relay and total leakage current value of the load connected to UPS Relay must be protected type against peak current that can be happened on EMI filter capacitor Connect the phase cables to Input L1...

Page 25: ...low Connect between battery circuit breaker and battery terminals with using proper cross section Positive red Negative black and Neutral blue cables Switch on to 0 position the battery cabinet circui...

Page 26: ...short circuit protection feature of the UPS each load shall be supplied through a separate circuit breaker chosen according to the load current This may provide quick disconnection of the short circu...

Page 27: ...type of devices A FACTORY DEFAULT Standard Interface Card on UPS B OPTIONAL Interface card with Relays Interface Card Components 1 Serial Communication RS232 Port can be connected to External SNMP als...

Page 28: ...monitor UPS through a Web browser interface External SNMP adapter is connected via serial communication cable to UPS If there is no internal SNMP By IP address assignment SNMP adapter is connected to...

Page 29: ...a of Serial Communication 4 2 2 2 RS485 MODBUS Interface 3PIN Terminal Connection point is used on the power supply side Pin layout is given below RS485 PIN LAYOUT Pin Signal Name Signal Description 1...

Page 30: ...can be remote shut down and can make softstart to prevent the generator loaded instantly when it is ON For this purpose there are two terminals on the Interface card which operate with digital input...

Page 31: ...but also one alarm may be assigned to multiple contacts Each output socket 3 pin and middle pin is fixed the upper pin is normally closed and lower pin is normally open The maximum values of the rela...

Page 32: ...al states of the relay contacts are shown on the figure at the beginning of the communications section Relay functions Relay Function Relay 1 General Alarm default value can be changed from LCD Relay...

Page 33: ...s failure the energy needed for the load is provided by the battery in UPS or in external battery cabinet s These batteries are charged by an intelligent battery charging circuit during the mains with...

Page 34: ...eatsink Temperature After these conditions are eliminated the UPS automatically returns to inverter UPS switches to another mode in case the mains voltage or frequency go beyond the Bypass limits UPS...

Page 35: ...fications The upper limit of mains voltage is independent from the load percentage and it is 270V UPS switches to Battery Operation mode when the mains is over 270V The mains is required to decrease b...

Page 36: ...ETR EVO UPS User Manual Ver 1 0 Page 31...

Page 37: ...ease look at Appendix 3 Technical Specifications for the ideal environmental conditions for the batteries Using the batteries outside this temperature range will decrease battery operation time and ba...

Page 38: ...only be executed by authorized Technical Service personnel Some parts inside the UPS terminals EMC filters and measurement circuits are still energized during Maintenance Bypass Operation In order to...

Page 39: ...es The information of the current operation is written at the upper side of the panel Additionally the energy flow path is given by a graphical animation Password protected menu for SETTINGS and COMMA...

Page 40: ...discharging the indicator goes down if it is charging then the indicator goes up You may reach the battery DC measurement by touching it 6 Inverter Converts DC voltage into AC voltage You may reach t...

Page 41: ...s that there is a problem when this icon appears 15 Transfer Indicates that transfer to bypass is disabled 16 Wrench Indicates that UPS requires Periodic Preventive Maintenance 17 Temperature Indicate...

Page 42: ...r 1 0 Page 37 Bypass Mode Bypass Line indication has Orange color EcoMode Bypass Line indication has Green color Maintenance Manual Bypass Mode Bypass Line indication has Orange color and no Battery C...

Page 43: ...asurements Settings Diagnostics About and Commands 6 2 1 Alarms Menu UPS displays 24 different alarms under Alarms menu For detailed information about alarms please check Appendix 2 Alarms List sectio...

Page 44: ...kVAa Active power kW and Power factor information of each phase is displayed Output voltage V Ph N Current Amp Frequency Hz information of each phase is displayed DC Bus and Positive Negative string...

Page 45: ...rrent and Frequency information of each phase are displayed If the INPUT and BYPASS are connected in COMMON Rectifier and Bypass values will be the same 6 2 3 Settings Menu This menu is the section wh...

Page 46: ...requested You can adjust the brightness of the LCD screen When you touch the save icon key a confirmation pop up bar will appear You should touch Yes to save the settings Touch No to exit without savi...

Page 47: ...date and time information Thus in order to follow up the events chronologically the Time adjustment of the UPS should be done from this menu When you touch the save icon key a confirmation pop up bar...

Page 48: ...ics Menu All the alarms notifications are logged real time and can be accessed via this menu UPS displays up to 380 last events Events are stored in EEPROM using FIFO method Order number of last occur...

Page 49: ...nt code You may reach detailed information about events from Appendix 2 Event List 6 2 5 About Menu This menu provides information about the UPS itself UPS UPS model and nominal power Serial UPS seria...

Page 50: ...u may choose operation mode of UPS Online or Eco Mode When you touch the Save icon key a confirmation pop up bar will appear You should touch Yes to save the settings Touch No to exit without saving t...

Page 51: ...ith this command UPS battery test feature can be started When you touch the Start test key a confirmation pop up bar will appear You should touch Yes to start the test otherwise touch No UPS tests the...

Page 52: ...PS is shipped with 3pcs battery fast fuses in a plastic package attached to the UPS Separate the package from UPS and take out the fuses After all connections are completed as described in Section 4 t...

Page 53: ...Bypass circuit breaker F4 to ON position 5 Switch the inrush circuit breaker F6 to ON position 6 Wait till Online Operation shown on LCD 7 Switch the battery circuit breaker F5 to ON position 8 Switch...

Page 54: ...mmission the UPS 1 Switch the output circuit breaker on the distribution panel to OFF position 2 Switch the output circuit breaker F2 to OFF position 3 Switch battery circuit breaker F5 to OFF positio...

Page 55: ...sfer the loads from Manual Bypass to UPS without interruption do the following instruction respectively Switch the input circuit breaker F1 to I position If exists switch Bypass circuit breaker F4 to...

Page 56: ...gs Menu In case EPO connection is used in distance a latched switch can be used as described in below figure When UPS operates in Online Operation if EPO is needed then you have to make the switch ope...

Page 57: ...rsonnel All the maintenance operations should be done by authorized Technical Service Personnel Hazardous voltage and high temperature metal parts inside even if the UPS is disconnected Contact may ca...

Page 58: ...life time depends on environmental conditions Temperature dust humidity etc Please look at Appendix 3 Technical Specifications for detailed environment conditions Preventive maintenance shall be done...

Page 59: ...ed to be affected from this failure Please follow the steps below when Output short circuit alarm occurs Switch the output circuit breaker F2 of UPS to 0 position Start up UPS in Online Operation Wait...

Page 60: ...y of bypass mains voltage is out of the frequency range for bypass operation or bypass mains voltage is very low Check if the bypass mains voltage is within the specified limits 9 6 Input phase sequen...

Page 61: ...s within the allowed limits Meanwhile if the junction temperature passes over a certain value than it transfers the load to bypass line assuming the bypass voltage frequency is acceptable 9 13 Manual...

Page 62: ...ctifier temperature high Alarms If temperature of the inverter or rectifier block rises these alarms appear The reasons can be overload see Section 9 12 broken fans and high ambient temperature see Se...

Page 63: ...y high Inverter overload RMS current drawn from any of the output line exceeds its nominal value Inverter current high RMS current drawn from any of the output line exceeds its nominal value Inverter...

Page 64: ...us voltage is lower than its lower limit may mean that the battery is empty during battery operation Ambient temperature high Ambient temperature exceeds its upper limit Junction temperature high Junc...

Page 65: ...o input frequency Input sequence ok Phase sequence of input voltages is OK Rectifier temperature ok Rectifier section temperature is within the limits Rectifier load ok RMS current drawn from any of t...

Page 66: ...s interrupted Cable unplugged Parallel Communication cable is unplugged or damaged Input voltage high Input voltage is higher than its limit Input voltage low Input voltage is lower than its limit Inp...

Page 67: ...xceeds its upper limit Generator mode active Generator friendly operation is activated EPO active Emergency stop is activated Minor alarm There is minor alarm Major alarm There is major alarm Battery...

Page 68: ...0 Load 187 265 Ph N Frequency Hz 45 65 Power Factor 0 99 OUTPUT Nominal Voltage VAC 220 230 240 Adjustable Power Factor 1 0 Wave Form Sinusoidal Frequency Hz 50 or 60 Adjustable Frequency Tolerance Ba...

Page 69: ...Range C 20 25 Recommended For Longer Battery Life Maximum Altitude without Deratimg m 1000 Relative Humudity Range 0 95 Non Condensing Acoustic Noise dBA 55 at 1m 60 at 1m 68 at 1m 72 at 1m PYHSICAL D...

Page 70: ...ETR EVO UPS User Manual Ver 1 0 Page 65 Appendix 4 Description of UPS and Block Diagram 10 30kVA Standard UPS 10 30kVA UPS with Split Bypass...

Page 71: ...ETR EVO UPS User Manual Ver 1 0 Page 66 40 200kVA Standard UPS 40 200kVA UPS with Split Bypass...

Page 72: ...nt DC voltage level by drawing current from the input of where the power factor is close to 1 Inverter The inverter helps to obtain a very constant AC voltage level at the output by using DC voltage a...

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