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Impacts STREAMER S320RD, Operating Manual

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S320RD

Operating Manual

54

Chapter 9.0  Error Diagnostics

9.1 

Diagnosis of Failures - Blast Machine

9.2 

Diagnosis of Failures - Filter Unit

9.3 

Diagnosis of Failures - Motor

9.4 

Diagnosis of Failures - Traction Drive

9.5 

Diagnosis of Failures - Kawasaki Engine

This chapter enables the user to locate and to remedy simple faults, or the consequences of 
operating errors. If it was not possible to eliminate the fault by performing the remedial actions 
indicated below, please inform the IMPACTS Service, as more intricate faults can only be rectified 
by specially trained and qualified service staff.

9.1 

Diagnosis of Failures - Blast Machine

Prior to any repair work on the machine and its drives, secure the machine against unintentional 
switch-on. Put the machine to its Safety Off Position as described in chapter 2.6

Summary of Contents for STREAMER S320RD

Page 1: ...Operating Manual S320RD Your Partner for Mobile Surface Preparation IMPACTSAmericas com...

Page 2: ...IMPACTS Americas 1384 Bungalow Rd Morris IL 60450 USA 815 941 4800 815 941 4600 Fax www IMPACTSAmericas com June 2016...

Page 3: ...t Up 22 6 0 Operation 28 7 0 Maintenance S320RD 34 8 0 Electrical Systems 50 9 0 Error Diagnostics 54 For spare parts please refer to a separate publication called S320RD Parts Catalog Please note The...

Page 4: ...ngalow Rd Morris IL 60450 U S A 1 2 Unit Specifications Machine S320RD Length 81 in 2060 mm Width 34 in 864 mm Height 60 in 1520 mm Weight 1 808 lb 820 kg Engine Kawasaki Model FD750D Engine Type Liqu...

Page 5: ...has been found and removed by a specialist L P Gas system components specifically gas lines must not come into contact with sharp edged hot or rotating parts Lines must not be bent The Blastmachine mu...

Page 6: ...structions and take special care in these circumstances In addition to these instructions the general safety precautions and the local accident prevention guidelines also should be followed Please che...

Page 7: ...or conversions which might have an influence to the safety of the machine must not be undertaken without the permission of the manufacturer This applies in particular to the fitting and adjustment of...

Page 8: ...rectified before starting the machine again Secure the work area around the machine in public areas providing a safety distance of at least 7 ft 2m around the machine Default must be rectified immedi...

Page 9: ...e in accordance with the regulation how to dispose the dust and make sure that you meet the local regulations Do not use any aggressive cleaning materials Use only lint free cleaning cloths Always rem...

Page 10: ...is responsible for compliance with the safety regulations during operation and maintenance of safety devices supplied with the machine as well as the provision of appropriate additional safety devices...

Page 11: ...combustion motor are subject to the common provisions as well as the special provisions according to 29 UVV Use of liquid gas BGV D34 Inspection of vehicles with liquid gas combustion motor by the exp...

Page 12: ...ve Range The IMPACTS blast cleaning machine S320RD is a downward blasting machine with a closed abrasive circuit designed for the pre treatment of horizontal surfaces The bouncing impact of metallic a...

Page 13: ...speed by the blast wheel Once the abrasive has impacted the surface it rebounds into a rebound plenum The rebound plenum deflects the abrasive into an air current separator In this location dust and o...

Page 14: ...el and temperature indicator 16 Differential pressure gauge 17 Pressure gauge Control Lever Lift Lower Lift machine Pull lever 1 back Lower machine Push lever 1 forward Steering Wheel Steering wheel 2...

Page 15: ...ction Drive Control lever 11 to control drive direction and speed Push lever forward Machine drives forward speed depending on lever position Pull lever back Machine drives backward speed depending on...

Page 16: ...e direction of the abrasive flow The Control Cage held by two clamps needs to be adjusted V so the blast pattern shows to the center of the machine Turning the control cage CCW will move the Blast Pat...

Page 17: ...n Drive 1 Hydraulic Drive Motor 2 Drive Wheel 3 Bypass Valve The machine S320RD is driven by two hydraulic drive motors 1 The drive wheels 2 are permanently connected to the hydraulic drive motors To...

Page 18: ...ollects the dust The dust bin collects about 100 liters of dust and is supplied with two wheels and one caster for easy transport The dust bin 3 is fixed to the filter housing 1 by a lifting system 5...

Page 19: ...ery important since this is the material to carry out the surface treatment Take off the lid 2 from the separator 1 assure the wire mesh tray 4 is in place and fill up abrasive 3 distributing evenly u...

Page 20: ...No 4 with maximum 30 content This media should never be used without blending otherwise the wear in the machine would increase disproportionately Removes polyurethane coatings Removes adhesive remnan...

Page 21: ...t be sealed completely and all sealings of the base seal must be in good condition If abrasive is getting out change the seals The filter housing must be airtight and all sealings of the dust bin must...

Page 22: ...hen the cylinder reaches the end position release the lever To lower the machine push the lever A forward C When the wheel bracket D is in contact with the height adjusting screws E release the lever...

Page 23: ...Conditions Check the surface before treatment for loose parts stones screws etc The surface must be swept if necessary Make sure that the machine can travel over all inequalities on the surface Small...

Page 24: ...chine In order to avoid downtimes a regular inspection is essential Carry out the following checks before any start up Before start up operators and other personnel must be familiar with the safety re...

Page 25: ...ine Oil Level 1 Fold the seat forward 2 Remove the oil gauge A and wipe it with a lint free clean cloth 3 Insert the oil gauge into tube B firmly fitting the plug into the tube 4 Remove oil gauge and...

Page 26: ...2 5 Fire Protection Measures When dealing with fuels and liquid gas no smoking naked flames or other sources of ignition are permitted within the vicinity of the tank Signs indicating the risk zone m...

Page 27: ...t engine 2 Check that the magnetic valve is closed the black lever 10 in position Z closed 3 Slowly open shut off valve 2 on the gas tank 4 Insert key 4a in ignition starter switch 4 5 Turn ignition s...

Page 28: ...charge current 5 engine oil pressure 9a or coolant temperature 6 then the engine must be switched off immediately The engine may not be started again until the fault has been repaired For fault searc...

Page 29: ...Chapter 7 Setting the blast pattern or select different speed for the machine When the blast head is lifted from the floor abrasive will spurt out of the sides of the blast head at high speed If the m...

Page 30: ...achine Check daily before starting the operation whether all machine parts are assembled safely and correctly Before switching on the machine check that all safety covers are in the right position Ind...

Page 31: ...ation All persons in the proximity of the machine must wear safety glasses with lateral protection as well as safety shoes The operator of the machine is obliged to wear close fitting protective cloth...

Page 32: ...urface to be treated 1 For changing the position of the dust bin handle 7 loose the locking levers 6 move the handle to the desired position and retighten the locking levers 2 Lift up to the upright p...

Page 33: ...environment with high air humidity and if the treated surface is moist 5 Lower the engine speed to an idle Keep running at idle for about one minute Engine damage can occur from run on or after burnin...

Page 34: ...its Safety Off Position before starting any kind of maintenance or repair work See Chapter 2 Safety Instructions 6 8 Restart After a mechanical failure please ensure that you find the reason of the f...

Page 35: ...ct bright parts of the machine and power pack with preservative oil After Longer Stoppage See Chapter 5 Initial Operation 6 10 Parking the Machine Safely in L P Gas Mode L P Gas machines should not be...

Page 36: ...Off Position as described in Chapter 2 Failures due to inadequate or incorrect maintenance may generate very high repair costs and longer stoppage periods of the machine Regular maintenance is essenti...

Page 37: ...inspection and maintenance for normal use of the machine W1 every 50 operating hours but at least once per week M3 every 500 operating hours but at least every 3 months M6 every 1000 operating hours b...

Page 38: ...Owner s Manual of your specific Kawasaki engine model The following servicing checklist indicates the operations to be performed and the respective intervals to be observed The servicing intervals are...

Page 39: ...rations to be performed and the respective intervals to be observed The servicing intervals are defined as follows T3 daily every 3 operating hours T8 every 8 operating hours but at least daily prior...

Page 40: ...hrown in all directions Scatter is restricted to an angle of about 50 This is achieved through the use of a control cage which surrounds the impeller The position of the window in the control cage det...

Page 41: ...uires the blast pattern to be set or to be re adjusted 4 Position of the Control Cage The correct adjustment of the control cage is most important to obtain an optimum blast pattern The control cage h...

Page 42: ...See illustration below The adjustment of the blast patterns can be carried out as follows After replacing worn parts with spares always check the blast pattern in order to get best performance This i...

Page 43: ...brush seals should be maximum 1 mm above the surface The adjustment is possible within the slots of the seal elements Basic settings of the blast head after changing of blasthousing or rebound 1 Adjus...

Page 44: ...owing section 4 Fasten the required protection equipment that was fitted on machine before 7 9 Belt Tension To achieve a maximum power transfer and live time the correct setting of the belt tension is...

Page 45: ...ith the wrong tension and fail before normal service time Check the correct pre tension 3 by pressing down the belt The distance the belt can be pressed down should be 3 4 mm 7 12 Taper Lock Bushes Ta...

Page 46: ...holes 4 Clean the shaft shift the pulley with the taper lock as one unit onto the shaft and position the assembly Note that first the taper lock is fixed on the shaft before the pulley reaches its fin...

Page 47: ...f the housing 5 Check the wheel adapter A for wear and replace if necessary Mounting 1 Clean all threads and use a new blast wheel fixing screw 2 Place the blast wheel R on the wheel hub A through the...

Page 48: ...s D of both side liners 9 Remove the top liner O towards the top 10 Loosen the nuts M of the rebound side liners N push the liners inward 11 Fully take off the nuts M and move both liners N downward a...

Page 49: ...dustbin 1 Unpack the new cartridges and place them aside Use the packing for a dust free transport and storing of the older cartridges 2 Remove the locknut 1 steel washer 2 and rubber seal 3 under the...

Page 50: ...ntities Hydraulic tank 20 liters Hydraulic system 26 liters First fill Hydraulic oil HLP 46 Catch any escaping hydraulic oil Dispose of hydraulic oil and filter according to state and local regulation...

Page 51: ...a flat surface 4 Unscrew cap of the filler 1 5 Unscrew oil drain screw 2 and drain oil into suitable container 6 Replace the oil drain screw with a new seal 7 Refill the gear box up to the middle of t...

Page 52: ...d regularly Please note in particular the specified recurring inspections according VBG 4 or other local regulations Defects such as loose connections or scorched cables must be rectified immediately...

Page 53: ...Operating Manual S320RD 51 8 4 Circuit Diagrams...

Page 54: ...S320RD Operating Manual 52 Electric System...

Page 55: ...Operating Manual S320RD 53 Hydraulic System...

Page 56: ...dy simple faults or the consequences of operating errors If it was not possible to eliminate the fault by performing the remedial actions indicated below please inform the IMPACTS Service as more intr...

Page 57: ......

Page 58: ...S320RD Operating Manual 56 9 2 Diagnosis of Failures Filter Unit...

Page 59: ...Operating Manual S320RD 57 9 3 Diagnosis of Failures Motor...

Page 60: ...S320RD Operating Manual 58 9 4 Diagnosis of Failures Traction Drive...

Page 61: ...Operating Manual S320RD 59 9 5 Diagnosis of Failures Kawasaki Engine...

Page 62: ...S320RD Operating Manual 60 Kawasaki Engine...

Page 63: ...Operating Manual S320RD 61 Kawasaki Engine...

Page 64: ...S320RD Operating Manual 62 Kawasaki Engine...

Page 65: ...Operating Manual S320RD 63 Kawasaki Engine...

Page 66: ...S320RD Operating Manual 64 Kawasaki Engine...

Page 67: ......

Page 68: ...IMPACTS Americas 1384 Bungalow Rd Morris IL 60450 USA 815 941 4800 815 941 4600 Fax www IMPACTSAmericas com...

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