Immergas Victrix Superior 32 X 2 ERP Instruction And Warning Book Download Page 4

Page: 4 / 44

INDEX

USER

page

INSTALLER

page

MAINTENANCE TECHNICIAN

page

1 Boiler installation ................................................5

1.1 Installation recommendations. .........................5

1.2 Main dimensions. ...............................................6

1.3 Anti-freeze protection. .......................................6

1.4 Gas connection (Appliance category II

2H3P

). .....7

1.5 Hydraulic connection. ........................................7

1.6 Electrical connection. .........................................7

1.7 Remote controls and room

chrono-thermostats (Optional). .......................8

1.8 External temperature probe (Optional). ..........8

1.9 Immergas flue systems. ......................................9

1.10 Tables of Resistance Factors and

Equivalent Lengths. ............................................9

1.11 Outdoor installation in partially

protected area. ...................................................11

1.12 Horizontal concentric kit installation. ...........12

1.13 Vertical concentric kit installation. ................13

1.14 Separator kit installation. .................................14

1.15 Adapter kit installation C9. ............................15

1.16 Ducting of flues or technical slots. .................16

1.17 Configuration type B open chamber

and forced draught for inside. .........................16

1.18 Flue exhaust to flue/chimney. ..........................16

1.19 Flues, chimneys, chimney caps

and terminals. ....................................................17

1.20 System filling. ....................................................17

1.21 Filling the condensate trap. .............................17

1.22 Gas system start-up. .........................................17

1.23 Boiler start up (ignition). .................................17

1.24 Circulation pump. .............................................18

1.25 Kits available on request. .................................19

1.26 Boiler components. ...........................................19

2 Instructions for use and Maintenance. ..........20

2.1 Cleaning and maintenance. .............................20

2.2 General warnings. .............................................20

2.3 Control panel. ....................................................20

2.4 Description of functioning states. ..................21

2.5 Using the boiler. ................................................22

2.6 Troubleshooting. ...............................................23

2.7 Boiler shutdown. ...............................................25

2.8 Restore heating system pressure. ....................25

2.9 Draining the system..........................................25

2.10 Anti-freeze protection. ....................................25

2.11 Case cleaning. ....................................................25

2.12 Decommissioning. ............................................25

2.13 Parameters and information menu. ...............26

3 Boiler commissioning (initial check) .............28

3.1 Hydraulic Diagram. ..........................................28

3.2 Wiring diagram. ................................................29

3.3 Troubleshooting. ...............................................29

3.4 Converting the boiler to other types of gas. ..30

3.5 Calibration of number of fan revs. .................30

3.6 Adjustment of the air-gas ratio. ......................31

3.7 Checks following conversion to

another type of gas. ...........................................31

3.8 Programming the P.C.B....................................32

3.9 "Chimney sweep function" (F2). .....................34

3.10 Pump anti-block function. ..............................34

3.11 three-way anti-block function (Optional). ....34

3.12 Radiators anti-freeze function. .......................34

3.13 P.C.B. periodical self-check. ............................34

3.14 Automatic vent function. .................................34

3.15 Solar panels coupling function (Optional). ...34

3.16 Yearly control and maintenance of the

appliance. ...........................................................34

3.18 Variable heat power. .........................................36

3.19 Combustion parameters. .................................36

3.20 Technical data. ...................................................37

3.21 Data plate key. ....................................................38

3.22 Technical parameters for mixed boilers (in

compliance with regulation 813/2013). .........39

3.23 Product data sheet (in compliance with

regulation 811/2013). .......................................39

3.24 Parameters for filling in the assembly sheet. .40

Summary of Contents for Victrix Superior 32 X 2 ERP

Page 1: ...VICTRIX SUPERIOR 32 X 2 ErP Instruction and warning book IE 1 037986ENG ...

Page 2: ......

Page 3: ...ons and by an authorised company which has specific technical expertise in the system sector as required by Law Improper installation or assembly of Immergas appliance and or components accessories kit and devices can cause unexpected problems to persons animals and objects Read the provided product instructions carefully in order to install the product correctly Maintenance must be carried out by...

Page 4: ...2 1 Cleaning and maintenance 20 2 2 General warnings 20 2 3 Control panel 20 2 4 Description of functioning states 21 2 5 Using the boiler 22 2 6 Troubleshooting 23 2 7 Boiler shutdown 25 2 8 Restore heating system pressure 25 2 9 Draining the system 25 2 10 Anti freeze protection 25 2 11 Case cleaning 25 2 12 Decommissioning 25 2 13 Parameters and information menu 26 3 Boiler commissioning initia...

Page 5: ...from the appliance paper rags plastic polystyrene etc Do not place household appliances underneath the boiler as they could be damaged if the safety valve intervenes with the blocked conveyor system remember that the safety valve must alwaysbeconveyedawaybyadrainingfunnel or if there are leaks from the hydraulic connections on the contrary the manufacturer cannot be held responsible for any damage...

Page 6: ...ust be made with potential pollution class of water 2 EN 1717 2002 The materials used for the central heating circuit of Immergas boilers resist ethylene and propylene glycol based antifreeze liquids if the mixtures are prepared perfectly For life and possible disposal follow the sup plier s instructions Protect the system fill up circuit and the con densate drain trap from freezing by using an ac...

Page 7: ...hnical regulation in force in relation to the pollution of drinking water we recommend installing the IMMERGAS anti backflow kit to be used upstream of the cold water inlet connection of the boiler It is also recommended that the heat transfer fluid e g water glycol entered in the primary circuit of the boiler heating circuit complies with the local regulations in force Important to preserve the d...

Page 8: ...ing in running costs The CARV2 is supplied directly by the boiler by the same 2 wires used for the transmission of data between the boiler and the device Important if the system is subdivided into zones using the relevant kit the CAR V2 and the Super CAR must be used with its climate thermostat function disabled i e it must be set to On Off mode CARV2 Super CAR or On Off chrono thermostat electric...

Page 9: ...e of Terminal Kit This information allows calculations to be made to verify the possibility of setting up various flue configurations Positioning of the gaskets black for green range flue extraction systems Position the gasket correctly for bends and extensions Fig 1 8 gasket A with notches to use for bends gasket B without notches to use for extensions N B if component lubrication already carried...

Page 10: ...take and Exhaust 16 3 m 2 5 Intake m 18 7 Exhaust m 4 9 m 7 7 Exhaust m 13 6 Concentric vertical intake exhaust terminal Ø60 100 Intake and Exhaust 9 m 1 4 Intake m 10 3 Exhaust m 2 7 m 4 3 Exhaust m 7 5 Pipe Ø80 1 m Intake 0 87 m 0 1 Intake m 1 0 Exhaust m 0 4 m 0 4 m 0 5 Exhaust 1 2 m 0 2 Exhaust m 1 0 Complete intake terminal Ø80 1 m Intake 3 m 0 5 Intake m 3 4 Exhaust m 0 9 m 1 4 Intake termin...

Page 11: ...crews present in the kit positioning the relevant gaskets Engage the 90 Ø80 bend with the male side smooth in the female side with lip seal of the Ø80 flange until it stops Introduce the gasket making it run along the bend Fix it using the sheet steel plate and tighten by means of the straps present in the kit making sure to block the 4 gasket flaps Fit the male side smooth of the exhaust terminal...

Page 12: ...ale end smooth to the female end of the bend 2 up to the stop making sure that the internal and external wall sealing plate have been fitted this will ensure sealing and joining of the elements making up the kit Extensions for horizontal kit Ø60 100 Fig 1 13 The kit with this configuration can be extended up to a max horizontal distance of 12 9 m including the terminal with grid and excluding the ...

Page 13: ...male end 5 smooth into the flange 2 up to the stop making sure that the wall sealing plate has been fitted 3 this will ensure sealing and joining of the elements making up the kit N B when the boiler is installed in areas where very rigid temperatures can be reached a special antifreeze kit is available that can be installed as an alternative to the standard kit Extensions for vertical kit Ø60 100...

Page 14: ... one according to needs and replace it with the flange 3 positioning the gasket 2 already present in the boiler and tighten using the supplied self threading screws Fit the male end smooth to the bends 5 in the female end of the flanges 3 and 4 Fit the intake terminal 6 with the male section smooth in the female section of the bend 5 up to the stop ensuring that the internal and external wall seal...

Page 15: ... removal of possible condensate forming in the exhaust pipe tilt the pipes towards the boiler with a min slope of 1 5 Assemble the lid A complete with adapter 1 and wall plugs 6 and assemble the flue to the ducting system N B only version Ø125 before assembling check that the positioning of the gaskets is correct In the case the components lubrication already carried out by the manufacturer is not...

Page 16: ...ide the flue technical slot The max possible length of the Ø60 flexible ducting vertical section is equal to 30 m This length is obtained considering the complete Ø80 exhaust terminal 1m of Ø80 pipe in exhaust two 90 Ø80 bends at boiler outlet 1 17 CONFIGURATION TYPE B OPEN CHAMBER AND FORCED DRAUGHT FOR INSIDE The appliance can be installed inside buildings in B23 or B53 mode in this eventuality ...

Page 17: ...eration 1 21 FILLING THE CONDENSATE TRAP On first lighting of the boiler combustion products may come out the condensate drain after a few minutes operation check that this no longer occurs This means that the trap is filled with condensate to the correct level preventing the passage of combustion products 1 22 GAS SYSTEM START UP To start up the system refer to the current regulations This divide...

Page 18: ...nimum speed adjustable from 55 to the max set speed T Constant T 5 25 K at variable pump speed to keep the T constant between system flow and return depending on the set value of K Moreover inside the parameter it is possible to regulate the operation range of the pump by setting the maximum speed adjustable from 100 55 and the minimum speed adjustable from 54 to the max set speed Fixed 100 55 in ...

Page 19: ...lock them with separate adjustments and to keep water flow rate high for each zone Immergas supplies zone system kits on request Polyphosphate dispenser kit on request The polyphosphate dispenser reduces the formation of lime scale and preserves the original heat exchange and domestic hot water production conditions The boiler is prepared for application of the polyphosphate dispenser kit Relay bo...

Page 20: ... body do not touch when barefoot never pull electrical cables or leave the appliance exposed to atmospheric agents rain sunlight etc the appliance power cable must not be replaced by the user if the cable is damaged switch off the appliance and solely contact an authorised company to replace it if the appliance is not to be used for a certain period disconnect the main power switch N B the tempera...

Page 21: ...ch off see Super CAR instructions manual F4 Postventilation in progress Fan operating after that the burner has been switched off to evacuate residual fumes F5 Postcirculation in progress Circulator operating after that the burner has been switched off to cool the primary circuit P33 With Remote Control Optional or environment thermostat TA Optional in block the boiler functions all the same in ce...

Page 22: ...r functioning mode Summer in this mode the boiler functions only to heat domestic hot water The temperature is set using the selector switch 1 and the relative temperature is shown on the display 24 by means of the indicator 2 and the SET indication appears see figure By turning the selector switch 1 in a clockwise direction the temperature increases and in an anti clockwise direction it decreases...

Page 23: ...at least one hour One attempt is gained every hour for a maximum of 5 attempts By switching the appliance on and off the 5 attempts are re acquired 10 Insufficient system pressure Sufficient water pressure inside the central heating circuit to guarantee the correct operation of the boiler is not detected Check on the boiler pressure gauge 1 that the system pressure is between 1 1 2 bar and restore...

Page 24: ...ltage is lower than the allowed limits for the correct boiler operation If normal conditions are restored the boiler restarts without having to be reset 1 2 38 Loss of flame signal This occurs when the boiler is ignited correctly and the burner flame goes out unexpectedly a new ignition attempt is performed and if normal conditions are restored the boiler does not have to be reset this anomaly can...

Page 25: ...e special draining valve Fig 2 8 Before draining ensure that the filling valve is closed 2 10 ANTI FREEZE PROTECTION The Victrix Superior 32 X 2 ErP series boiler has an anti freeze function that switches on automatically when the temperature falls below 4 C standard protection to minimum temperature of 3 C All information relative to the anti freeze protection is stated in Par 1 3 In order to gua...

Page 26: ...tting By turning the heating temperature selector switch 3 scroll through the menu items By pressing button D access the various levels of the menu and the choice of parameters is confirmed Press button C to go back one level Press button D to enter the configuration menu Turn selector switch 3 to PERSONAL Press button D to confirm Turn selector switch 3 to DATI Press button D to confirm Turn sele...

Page 27: ...t by the external probe See OFFSET on the external probe graphics Fig 1 8 by modifying the temperature from 15 C to 15 C P94 D x select C It defines the flow temperature of the zone number 3 at low temperature Optional With external probe Optional present the flow temperature can be corrected with respect to the functioning curve set by the external probe See OFFSET on the external probe graphics ...

Page 28: ...re modified check the production of DHW when the boiler is connected to an external storage tank unit ensure sealing efficiency of water circuits check ventilation and or aeration of the installation room where provided If even only a single safety check offers a negative result do not commission the system 3 1 HYDRAULIC DIAGRAM Key 1 Condensate drain trap 2 System filling valve 3 Gas valve 4 Gas ...

Page 29: ...he boiler little water circulation in the system or blocked pump Check on the manometer that the system pressure is within established limits Check that the radiator valves are not closed and also the functionality of the pump Siphon blocked This may be caused by dirt or combustion products deposited inside Check by means of the condensate drain cap that there are no residues of material blocking ...

Page 30: ...nts or in the case of installations with fume extraction systems with horizontal concentric pipe measuring more than 1 metre The boiler heat output is correlated to the length of the air intake and flue exhaust pipes This decreases with the increase of pipe length The boiler leaves the factory adjusted for minimum pipe length 1m It is therefore necessary espe cially in the case of maximum pipe ext...

Page 31: ... take the heating selector switch to maximum turn it in a clockwise direction until 99 is seen on the display To have an exact value of CO2 in the flue gases the technician must insert the sampling probe to the bottom of the sample point then check that the CO2 value is that specified in the table otherwise adjust the screw 12 Fig 3 3 Gas flow adjuster To increase the CO2 value turn the adjustment...

Page 32: ...parameter press D or exit from P66 adjustments by pressing C 20 C P66 B Without the external probe optional it defines the maximum delivery temperature With the external probe present it defines the maximum flow temperature corresponding to functioning with minimum external temperature see graphics Fig 1 8 can be set from 85 C to 50 C N B to continue it is necessary to confirm the parameter press ...

Page 33: ...n the water contained in the storage tank unit falls by 10 C with respect to the temperature set P72 AUTO OFF 09 L M 12 L M 15 L M This function does not affect the correct functioning of this boiler model AUTO RELE1 optional RELE1 0 Relay 1 not used RELE1 1 RELE1 1 In a system divided into zones relay 1 controls the main zone RELE1 2 The relay signals the intervention of boiler block Can be coupl...

Page 34: ...rbidden to use brushes made of metal or other materials that may damage the combustion chamber Check the integrity of the insulating panels insidethecombustionchamberandifdamaged replace them Visually check for water leaks or oxidation from on fittings and traces of condensate residues inside the sealed chamber Check the contents of the condensate drain trap Via the condensate drain cap check that...

Page 35: ...it Check sealing efficiency of the gas circuit and the internal system Check the intervention of the device against no gas ionisation flame control The relative intervention time must be less than 10 seconds N B on occasion of periodical maintenance of the appliance it is appropriate also to check and perform maintenance on the heating system in compliance with that indicated by the technical regu...

Page 36: ... kg h mbar mm H2 O kg h mbar mm H2 O 32 0 27520 3 45 8 30 84 6 2 58 8 40 85 7 2 53 8 20 83 6 31 0 26660 3 34 7 80 79 6 2 49 7 88 80 4 2 45 7 76 79 2 30 0 25800 3 23 7 33 74 7 2 41 7 39 75 3 2 37 7 34 74 8 29 0 24940 3 12 6 87 70 0 2 33 6 91 70 4 2 29 6 93 70 7 28 0 24080 3 01 6 43 65 5 2 25 6 45 65 8 2 21 6 53 66 6 27 0 23220 2 90 6 00 61 2 2 16 6 01 61 3 2 13 6 15 62 7 26 0 22360 2 79 5 60 57 1 2...

Page 37: ...ure bar 3 Central heating circuit max operating temperature C 90 Adjustable central heating temperature max work field C 20 85 System expansion vessel total volume l 5 8 Expansion vessel factory set pressure bar 1 0 Water content in generator l 3 2 Head available with 1000 l h flow rate kPa m H2 O 31 0 3 16 Hot water production useful heat output kW kcal h 32 0 27520 Domestic hot water adjustable ...

Page 38: ...Serial Number CHK Check Cod PIN PIN code Type Type of installation ref CEN TR 1749 Qnw min Minimum heating capacity domestic Qn min Minimum heating capacity heating Qnw max Maximum heating capacity domestic Qn max Maximum heating capacity heating Pn min Minimum heat output Pn max Maximum heat output PMS Maximum pressure system PMW Maximum pressure domestic D Specific flow rate TM Maximum working t...

Page 39: ...tion heater NO Item Symbol Value Unit Item Symbol Value Unit Rated heat output Pn 32 kW Seasonal space heating energy efficiency ηs 91 For boiler space heaters and boiler combination heaters useful heat output For boiler space heaters and boiler combination heaters Useful efficiency At rated heat output and high tempera ture regime P4 32 0 kW At rated heat output and high tempera ture regime η4 88...

Page 40: ...iler From fiche of boiler Supplementary heat pump From fiche of heat pump Solar contribution AND Supplementary heat pump Select smaller value Boiler and supplementary heat pump installed with low temperature heat emitters at 35 C From fiche of heat pump The energy efficiency of the package of products provided for in this fiche may not correspond to its actual energy efficiency once installed in a...

Page 41: ... of heat pump The energy efficiency of the package of products provided for in this fiche may not correspond to its actual energy efficiency once installed in a building as the efficiency is influenced by further factors such as heat loss in the distribution system and the dimensioning of the products in relation to build ing size and characteristics Seasonal space heating energy efficiency of pac...

Page 42: ... load profile Solar contribution From fiche of solar deviee 1 I 2 1 1 x I 10 x II III I Auxiliary electricity 3 G F E D C B A A A A 27 27 27 28 27 27 27 28 30 30 30 32 33 34 35 36 36 37 38 40 39 50 55 60 65 75 80 85 100 115 123 131 130 150 160 170 163 188 200 213 M L XL XXL 3 2 3 2 The energy efficiency of the package of products provided for in this fiche may not correspond to its actual energy e...

Page 43: ...ating energy efficiency under colder and warmer climate conditions Colder 0 2 x Warmer 0 4 x Declared load profile Solar contribution From fiche of solar deviee 1 _____ 2 1 1 x _____ 10 x _____ ____ ______ Auxiliary electricity 3 G F E D C B A A A A 27 27 27 28 27 27 27 28 30 30 30 32 33 34 35 36 36 37 38 40 39 50 55 60 65 75 80 85 100 115 123 131 130 150 160 170 163 188 200 213 M L XL XXL 3 2 3 2...

Page 44: ...immergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 037986ENG rev ST 001317 000 04 15 Inglese per IRLANDA IE ...

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