IMER 1106045 Operating, Maintenance, Spare Parts Manual Download Page 5

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IMER INTERNATIONAL S.p.A.

IMER MORTAR MIXERS

- Before using the mortar mixer, ensure that it is

fitted with all safety devices.

- Never insert parts of the body and/or tools in the

hopper .

All current standards governing accident prevention and safety

devices must be observed in the workplace.

Take care when handling bags of material, to avoid sprays which

may come into contact with the eyes or other parts of the body.

Wear safety goggles and gloves. Avoid the dispersion of dust

which may be inhaled. Always wear a mouth and nose protection

mask during use.

- Never use the machine in areas subject to the risk of

explosion/fires or in underground installations.

The mortar mixer is not equipped with a lighting system and

therefore the workplace must be fitted with adequate lighting.

The power lines must be laid to prevent any possible damage.

Never place the mortar mixer on electric power cables.

Ensure that the electrical connection is protected against the risk

of water penetration in connectors. Use exclusively connectors

and couplings equipped with water spray protection.

- Never use inadequate or provisional electric lines; if in doubt

consult specialist personnel for assistance.

- Repairs to the electrical circuit must be performed exclusively

by specialised personnel. Disconnect the machine from the power

supply before performing maintenance or repairs.

-Avoid contact of electric wires with movable and/or moving

parts of the machine to avoid injury from contact with live metal

parts

.

6. ELECTRICAL SAFETY

The SMALL 50 mortar mixer is constructed according to standard EN

60204-1, with protection against water sprays and protection against

overload and power failure.

The mortar mixer must be connected to the earthing circuit.

- Caution ! Keep hands away from the rollers when

turning to avoid the risk of fingers becoming trapped.

- IMER COMPRESSORS code no.1107546

The air delivered by the compressor to the spray jet via a rubber

hose is used to spray the pumped material. Compressors with

different air flow rates can be applied on the machine: from 180

l/min to 600 l/min of air output. The selection of the type of

compressor to be used is based on the type of material handled

and the type of application. In general, the greater the air flow

rate, the finer the material spray delivered.

The 180 l/min compressor is suitable for most products which,

after spraying on walls require manual distribution (thick

applications: plaster, grouting, finishing mortar etc...). A

compressor with greater output is required for all products, which,

once sprayed uniformly onto the walls, do not need special

spreading operations, or which are only smoothed (thin layer

applications: levelling products, colours, some finishing mortars,

waterproofing agents etc.).

IMER code no.1107546, is an autonomous compressor. It is

connected to the site panel and the pneumatic circuit of the

machine.

- Caution ! For installation, connections, operation

and maintenance, refer to the compressor instruction

manual.

- This compressor is connected directly to the site

mains electrical panel.

This enables machine start-up when the air line is open and

shutdown when it is closed. The compressor is equipped with

an auto-shutdown system, overload cut-out, and main switch,

which lights up when the unit is powered.

Maintenance: Check the air filters weekly, clean or replace when

necessary, above all if working in excessively dusty

environments (see compressor operation and maintenance

manual).

It is positioned in the vicinity of the mortar mixer and connected

directly to the spray jet hose.

In this case the machine is turned on and off from the jet position,

using the remote control supplied with the mortar mixer, or the

optional radio control.

- RADIO CONTROL code no.1107518

Enables remote control of machine start-up/shutdown with

electrical cable connections.

The receiver is installed in the electrical panel.

The receiver is extremely practical; it can be held in the hand,

pocket or fixed to the spray jet, outlet or other element by means

of magnets. To turn on the machine, press ON, and to shut down

press OFF.

- Caution ! Protect the unit from water jets; it must

never get wet.

- PRESSURE GAUGE code no. 1107512

This is a control instrument used to read pressure levels in the

material hose lines.

For example: in the case of using traditional mortar at the maximum

flow rate of 100 on the panel display, and if pressure exceeds

15 bar (maximum pump pressure). To prevent tripping of the

machine protection devices, simply reduce the material flow rate

by pressing the pushbutton (-) on the electrical panel, until the

value falls below 15 bar.

5. OPERATION SAFETY

Summary of Contents for 1106045

Page 1: ...fax 0577 983304 INTONACATRICE GUNITEUSE MORTAR MIXER VERPUTZMASCHINE ENFOSCADORA 1106045 Manuale uso manutenzione ricambi Manuel utilisation entretien pi ces de rechange Operating maintenance spare p...

Page 2: ...ANIVELLE 4b ROULEAU 5 GRILLE TREMIE 6 TREMIE 7 TABLEAU ELECTRIQUE 8 MOTOREDUCTEUR 9 AGITATEUR 10 ROTOR VIS EXCENTRIQUE 11 STATOR VIS EXCENTRIQUE 12 TUBE SORTIE MATERIAU 13 FIXATION A CAMES 14 CAPTEUR...

Page 3: ...0 8 14 PRESSIONE MASSIMA PRESSIONMAXIMUM MAXIMUM PRESSURE HH CHSTDRUCK PRESI N M XIMA bar 15 MASSIMA DISTANZA DI POMPAGGIO TUBO DIAM 19MM TUBO DIAM 25MM DISTANCEDEPOMPAGEMAXIMUM TUBE DIAM 19MM TUBE DI...

Page 4: ...s in this manual carefully This OPERATION AND MAINTENANCE manual must be kept by the Site Manager and be always available for consultation The manual is considered part of the machine and must be stor...

Page 5: ...of application In general the greater the air flow rate the finer the material spray delivered The 180 l min compressor is suitable for most products which after spraying on walls require manual distr...

Page 6: ...t surface or slightly inclined towards the material outlet Route machine pipelines as required by the product application avoid excessive bends or kinks on the hoses If pipelines are routed upwards se...

Page 7: ...ote control the pump starts to rotate slowly Depending on the machine configuration wait until the grout in the hopper reaches the level of the mixer or until the coloured product is delivered from th...

Page 8: ...eline couplings checking previously if any residual pressure is present The material pressure gauge must indicate 0 bar and the pipelines excluding the clogged sections must be flexible The personnel...

Page 9: ...weekly that the electric motors are free of dust and dirt and if necessary clean using compressed air Check weekly that the plug and socket contacts are clean dry and rust free Every six months arrang...

Page 10: ...density of the material equal to that of a plastering mortar by adding water Work with lower flow rates Material flow to the gun stops A red light illuminates on the electrical panel ERR00 ERR04 Clog...

Page 11: ......

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