IMER 1106045 Operating, Maintenance, Spare Parts Manual Download Page 4

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IMER INTERNATIONAL S.p.A.

accessories, as described in paragraph 4.2.

4.2 DESCRIPTION OF MAIN ACCESSORIES REQUIRED

FOR THE RANGE OF APPLICATIONS

SMALL 50 is undoubtedly the smallest and most versatile pump

available. There are manifold applications in which this pump

represents the ideal solution in terms of operation and speed. By

the simple addition or replacement of an accessory, SMALL 50

can be adapted to diverse requirements. For this reason, it is

important to be aware of the wide range of accessories available,

to enable full exploitation of the potential of this machine.

IMER INTERNATIONAL is available, through their dealers and

authorised service centres to evaluate your requirements and

find the ideal solution.

Commonly used optional accessories (see fig.1):

- IMER VIBRO - SCREEN code no. 1107548

- This accessory replaces the hopper grid and is

therefore equipped with a safety sensor.

It must be used when the material is to be mixed on site with

collection of aggregate from a loose storage deposit: in this

case some aggregate may have a larger particle size than

admissible values, which could obstruct the spray outlet or cause

premature wear of the stator

After removing the hopper grid (ref.5), position the screen on

the hopper (ref. 6) and make the electrical connection with the

machine s electrical panel (fig.5,ref. 12), fitted with the vibrator

on/off control.

Operation: after positioning and connecting the machine, and

before pouring the material into the hopper, set the main switch

to ON to start up the vibrator. Pour in the required material and on

completion turn the switch to OFF, removing any residue trapped

in the screen.

- HOPPER COVER (see fig.2)

IMER code no.1107513

- This accessory replaces the hopper grid and is

therefore equipped with a safety sensor.

It is used to close the hopper and isolate the contents from air

and possible impurities: finishing colour, finishing mortar etc. This

delays drying of the materials thus enabling prolonged storage

time in the hopper.

Position at the top of the hopper (ref. 5) with or without the

hopper grid (ref. 6),

- IMER BAG SPLITTER code no.1107511

It is used to speed up and optimise emptying of the bags containing

the wet material ready to use (e.g. the most common lime-based

finishing mortar).

It features simple connection to the machine. If necessary the

roller crushing pressure can be adjusted as required: loosen the

screws to reduce and tighten to increase.

Intuitive operation: lay out a bag of material lengthwise on the

hopper grid, move the protruding flap of the sack towards the

rollers (ref. 4b), use the right hand to slightly turn the rollers

clockwise by means of the handwheel (ref. 4a), so that the bag

is trapped between the rollers. Use a cutter to open the sack at

the other end, and turn the rollers until the bag is totally emptied.

The material is now in the hopper ready to be pumped.

Dear Customer,

compliments on your purchase: this IMER mortar mixer, the

result of long-standing experience in the field, features maximum

reliability and innovative technical solutions..

- WORKING IN SAFETY..

To ensure complete safety, read all the instructions in

this manual carefully.

This OPERATION AND MAINTENANCE manual must be kept by the Site

Manager and be always available for consultation.

The manual is considered part of the machine and must be stored

for future reference ( EN 12100-2 ) through to scrapping of the

machine itself. If the manual is lost or damaged, a replacement

copy can be ordered from the manufacturer.

The manual contains the EC declaration of conformity (98/37/EC)

important information on construction site procedures, installation,

operation, maintenance and requests for spare parts. Nevertheless,

the user must both have adequate experience and knowledge of the

machine prior to use: the user should be trained by a person totally

familiar with the operation and use of this machine.

To guarantee complete safety of the operator, safe operation

and long life of equipment, follow the instructions in this manual

carefully, and observe all safety standards currently in force for

the prevention of accidents at work (use of safety footwear

and suitable clothing, helmets, gloves, goggles etc.).

- Make sure that all signs are legible.

- Never make any modifications to the metal structure

or mortar mixer systems.

IMER INTERNATIONAL accepts no responsibility in the event of

failure to comply with laws governing the use of this type of

equipment, with particular reference to: improper use, incorrect

power supply, lack of maintenance, unauthorised modifications,

failure to comply, either wholly or partially, with the instructions

set out in this manual.

IMER INTERNATIONAL reserves the right to modify the

characteristics of the mortar mixer and/or contents of this manual,

without the obligation to update the previous machine and/or

manuals.

1. TECHNICAL DATA

Table 1 provides the technical specifications of the mortar mixer,

with reference to figure 1.

2. DESIGN STANDARDS

The mortar mixers have been designed and constructed

according to the standards specified in table 1.

3. NOISE EMISSION LEVEL

Table 1 shows the sound pressure levels of the mortar mixer

measured at the ear of the operator  (L

pA

 at 1 m - 98/37/CE) and

noise emission levels in the environment (power L

WA

) measured

according to EN ISO 3744 (2000/14/CE).

4. DESCRIPTION OF MORTAR MIXER OPERATION

- THE CAM SCREW mortar mixer is designed for use

in building sites, for pumping, injecting or spraying all

wet or pre-mixed materials, compatible with this type of

machinery: liquid cement, adhesives, finishing products,

levelling products, waterproofing, finishing colours,

grouting, traditional mortars or pre-mixed products,

plasters with a lime/cement base or gypsum, fire-proof

insulants etc.

4.1 DESCRIPTION OF MORTAR MIXER (see fig.1)

The mortar mixer comprises a wheeled frame (ref. N), which

supports a hopper (ref. 6) with grid (ref. 5), an electrical panel

(ref.7), a gearmotor (ref. 8), which, by means of a mixer (ref.

9) activates a cam screw pump (ref. 10/11) that conveys the

material via a rubber hose to the jet (ref. 3).

If the material is sprayed, air is also delivered to the jet by

means of a compressor (optional).

The mortar mixer can be controlled by means of: pneumatic

control, electrical via cable (radio control-optional).

The flow rate is controlled by means of the buttons (+) and (-)

on the control panel.

The flow rate is shown (0=min, 100=max) on the electrical

panel display. The mortar mixer can be combined with various

 FIG.2

Summary of Contents for 1106045

Page 1: ...fax 0577 983304 INTONACATRICE GUNITEUSE MORTAR MIXER VERPUTZMASCHINE ENFOSCADORA 1106045 Manuale uso manutenzione ricambi Manuel utilisation entretien pi ces de rechange Operating maintenance spare p...

Page 2: ...ANIVELLE 4b ROULEAU 5 GRILLE TREMIE 6 TREMIE 7 TABLEAU ELECTRIQUE 8 MOTOREDUCTEUR 9 AGITATEUR 10 ROTOR VIS EXCENTRIQUE 11 STATOR VIS EXCENTRIQUE 12 TUBE SORTIE MATERIAU 13 FIXATION A CAMES 14 CAPTEUR...

Page 3: ...0 8 14 PRESSIONE MASSIMA PRESSIONMAXIMUM MAXIMUM PRESSURE HH CHSTDRUCK PRESI N M XIMA bar 15 MASSIMA DISTANZA DI POMPAGGIO TUBO DIAM 19MM TUBO DIAM 25MM DISTANCEDEPOMPAGEMAXIMUM TUBE DIAM 19MM TUBE DI...

Page 4: ...s in this manual carefully This OPERATION AND MAINTENANCE manual must be kept by the Site Manager and be always available for consultation The manual is considered part of the machine and must be stor...

Page 5: ...of application In general the greater the air flow rate the finer the material spray delivered The 180 l min compressor is suitable for most products which after spraying on walls require manual distr...

Page 6: ...t surface or slightly inclined towards the material outlet Route machine pipelines as required by the product application avoid excessive bends or kinks on the hoses If pipelines are routed upwards se...

Page 7: ...ote control the pump starts to rotate slowly Depending on the machine configuration wait until the grout in the hopper reaches the level of the mixer or until the coloured product is delivered from th...

Page 8: ...eline couplings checking previously if any residual pressure is present The material pressure gauge must indicate 0 bar and the pipelines excluding the clogged sections must be flexible The personnel...

Page 9: ...weekly that the electric motors are free of dust and dirt and if necessary clean using compressed air Check weekly that the plug and socket contacts are clean dry and rust free Every six months arrang...

Page 10: ...density of the material equal to that of a plastering mortar by adding water Work with lower flow rates Material flow to the gun stops A red light illuminates on the electrical panel ERR00 ERR04 Clog...

Page 11: ......

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