ilco 79M Series Installation Manual Download Page 3 | Manualshive

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1 • Introduction and Disclaimers

PK3561_10_09 • 79 SERIES INSTALLATION GUIDE

2

Target Audience

These instructions are designed for use by maintenance professionals or lock installers who are familiar with common safety practices
and competent to perform the steps described. Kaba Lodging Systems is not responsible for damage or malfunction due to incorrect
installation however arising.

Definition of Terms

In these instructions, the term ASM refers to American Standard Mortise, ESM refers to European Slim Mortise, and ADB refers to
Autodeadbolt Mortise.

Technical Assistance

For technical assistance, call: 1 800 906-4526 / +1 514 340 9025

Warnings and Cautions

Door

Door Frame

Mortise

Max.

3

/

16

"

Please read and follow all directions carefully.

Important: Carefully inspect windows, doorframe, door,
etc. to ensure that the recommended procedures will not
cause damage. Kaba Lodging Systems standard warranty
does not cover damages caused by installation.

Important: The gap between the mortise front plate and
the strike must

not exceed

3/16"

Caution: Wear safety glasses when making the holes.

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Summary of Contents for 79M Series

Page 1: ...INSTALLATION GUIDE 79 Series Multi housing Lock ASM ESM ASM Auto Deadbolt Mortises Cylindrical Models 23 8 and 23 4 Backset PK3561 79 Series Multi housing Lock ...

Page 2: ...e 15 Appendices A Mortise Models A 1 Reversing the Mortise Handing 23 A 1 1 Reversible ASM 24 A 1 2 Reversible ESM 26 A 2 Additional Steps for Autodeadbolt ASM for 79M Standard Mode only 28 A 3 Additional Steps for ASM Office for 79M Standard Mode only 29 A 4 Additional Steps for ASM ESM Storeroom for 79M Standard Mode only 29 B Cylindrical Models B 1 Installing Cylindrical Models 30 B 1 Install t...

Page 3: ...M refers to American Standard Mortise ESM refers to European Slim Mortise and ADB refers to Autodeadbolt Mortise Technical Assistance For technical assistance call 1 800 906 4526 1 514 340 9025 Warnings and Cautions Door Door Frame Mortise Max 3 16 Please read and follow all directions carefully Important Carefully inspect windows doorframe door etc to ensure that the recommended procedures will n...

Page 4: ...ware bag F Thumbturn hex spindle G Square spindle H Torx head screw I 3 x mounting screws 10 24 1 8 Hex Head or 12 24 1 8 Hex Head for recent models only J 2 Machined screws 12 24X 1 2 Philips 2 wood screws 12 X 1 Philips K Strike kit screws strike and ASM or Cylindrical dustbox L 1 extension spring M Parts required to control thumbturn motion Q1 4 pairs of Flat Head Screws 10 24 for cylindrical o...

Page 5: ...PK3561_10_09 79 SERIES INSTALLATION GUIDE 4 Notes D American Standard Mortise illustrated A C H B N F D S G J J L I E K B1 D1 C1 A1 E1 2 2 ASM ESM 79M Standard Mode For Cylindrical see Appendix B ...

Page 6: ...561_10_09 79 SERIES INSTALLATION GUIDE 5 Notes D American Standard Mortise illustrated A C H B2 W1 W2 N1 H1 N F D S G J J L I E2 K B3 D1 C1 A1 E1 2 3 ASM ESM 79T Toggle Mode For Cylindrical see Appendix B ...

Page 7: ...bly for 79T Toggle Mode for 79M standard mode with Autodeadbolt ASM Office and ASM ESM Storeroom models use parts M as shown in Appendix A2 NOTE The inside trim assembly E for ASM and ADB on 79T models includes the parts M as shown below Position of stopper M2 is very important 2 5 Cylindrical Unit and Inside Trim Assembly for 79M Standard Mode see Appendix B 2 6 Inside Trim Assembly 79T Toggle Mo...

Page 8: ...nding for the door continue with step 3 2 Refer to Appendix A 1 to change the handing of a field reversible mortise i For LH left hand and RHR right hand reverse For RH right hand and LHR left hand reverse ASM For LH left hand and RHR right hand reverse For RH right hand and LHR left hand reverse ESM Door Handing Top View Right Hand RH Left Hand LH Right Hand Reverse RHR Left Hand Reverse LHR ...

Page 9: ...e mounting screws dimensions and depths marked on template 4 Position the strike against the doorframe and align it with the mounting screw holes Trace the outline of the strike 5 Remove material from within the strike outline so that the strike will be flush with the doorframe 6 For ASM install the dust box optional for wood door frames required for metal door frames and check the strike handing ...

Page 10: ... door If the door has a 3º bevel fold and align the dashed line marked H on the template with the higher beveled edge of the door and mark the lock holes on that side of the door Repeat on the side with the lower beveled edge using the dashed line marked L Remove the template 4 Prepare the cut outs for the mortise in the edge of the door using a mortising machine router and chisel for dimensions r...

Page 11: ... above 5 On the inside trim assembly turn the lever to the correct horizontal rest position for the handing of the door Install the tension spring L between the handle H and the post P For 79M with ASM Office and ASM ESM Store room models refer to Appendix A 2 A 3 A 4 at this point For 79M Cylindrical refer to Appendix B For 79T Toggle Mode see 2 6 on page 6 5 Put the thumbturn T in a vertical pos...

Page 12: ...er C Insert the battery holder into the outside housing and secure it using the 6 32 x 5 16 7 9mm Torx drive screw H 3 5 Reversing the Outside Lever for Series without Mechanical Override The lever is field reversible If the handing is incorrect insert a small pick or flat screwdriver in the hole in the hub as shown Gently pry back the spring clip inside the hub and remove the handle 3 6 For Cylin...

Page 13: ... downward The latch bolt does not retract If the latch bolt retracts verify that the batteries are properly installed If the lever feels tight hard to turn or does not return easily to its horizontal position ensure the square spindle is not too long Electronics and Card Reader Test the lock s response to keycards a Test keycard a Grand Master keycard and an Emergency keycard Present card to reade...

Page 14: ...If the lock has an auto deadbolt mortise go to step B below Turn the thumbturn to retract the deadbolt Repeat B Deadbolt Deactivation by Lever While standing inside the room close the door and turn the thumbturn to the horizontal position to extend the deadbolt or to select privacy on autodeadbolt models Open the door by turning the lever The deadbolt and the latch bolt retract simultaneously and ...

Page 15: ... with the lock does not begin within 30 seconds the lock will return to the normal state with no changes to its programming Log in to ATLAS Multi Housing and select Make keycards from the main Staff menu Select Programming from the drop down menu Enter the number of cards required Placed the keycards on the encoder Clear label the Programming keycards STEP 3 Synchronize ATLAS Multi Housing with th...

Page 16: ...ed Cylinder J provided with lock or equivalent T Small flat scewdriver less that 1 8 A Lock housing B Inside drive hub C Nylon washer D Spring washer E Drive tube F Lever catch G Countersink H Lever handle I Cap J Cylinder K Cylinder plug L Override shaft Diagram of lock Facing view of drive tube E Back Front A H E B D F I J K E L F G C F N ...

Page 17: ...tically in line Fig 1 F L E M C N J Fig 1 Fig 2 lever catch F Push lever catch F in 1 Upon unpacking lock housing with mechanical override should look like the diagram below with M The small indents on the cross of the override shaft in line Horizontally C The nylon washer and the spring washer on the drive tube F The lever catch in the out position J Cylinder and 2 keys for 79M keyed different on...

Page 18: ...ed lever handle Turn the key N approximately to 100º clockwise so that it is in the vertical position and the recess entry for key is in the bottom position See Fig 7 The key N and the recess entry for key must be in the positions shown in Figs 6 7 before placing the lever handle on the housing or the lever and the override mechanism will not work Troubleshooting If you have assembled the lever an...

Page 19: ...oo tense Hit the lever carefully with a rubber mallet to loosen the spring washer D you may want to cover the lever handle H with a cloth or other material to protect the finish of the metal 9 Remove the key N The lock will look as shown in Fig 10 right handed lock left handed lock Fig 10 Gently check the rotation of the lever handle H It should easily rotate approximately 45º Troubleshooting Righ...

Page 20: ...osi tion the spring washer D page 15 is probably too tight Use a rubber mallet to hit the lever H carefully against the housing to reduce the tension of the spring washer D until the handle H moves freely back to its horizontal position when turned slowly Fig 11 H Cylinder J 8 Test the mechanical override function Complete all tests in Section 4 pages 12 13 after lock is assembled on the door This...

Page 21: ...r the keyhole Fig 15 Groove facing down Fig 15 I Hole below cylinder Bottom snap First Top snap Second Push Third H 23 To remove the cap I insert a small flat screwdriver into the groove and gently pry the cap off being careful not to damage it You may want to cover the bottom of the lever to protect the finish from being scratched through the process of removing the cap Fig 16 Fig 16 H I T 10 How...

Page 22: ...in the horizontal posi tion when turning the key do not try to turn the key while turning the handle or the override mechanism will not work Important Always keep the door open while installing and verifying the functionality of the 79 Series lock with the keycard or key override Do not close the door until you are certain that you have installed the unit correctly Preparing the lever handle for B...

Page 23: ...els key 1 Key 3 cancels keys 1and 2 cylinder How to change lock combination from key 1 to key 2 35 Insert key 2 into cylinder 36 Turn the key clockwise until it stops see Fig 22 for both left handed and right handed locks Right handed lock Left handed lock Fig 22 37 Turn the key back counter clockwise until it is in the hori zontal position Fig 23 Right handed lock Left handed lock 38 Remove the k...

Page 24: ... 3 For Autodeadbolt ASM rotate hub H until the deadbolt D is fully retracted The deadbolt will extend approx 1 16 from the mortise case D 1 16 H Hold deadbolt D gently Press and release the auxiliary latch X You should feel the deadbolt trigger and begin to extend under the force of the spring D hold gently X press and release Release the deadbolt D gently It should extend to 5 16 approx and stop ...

Page 25: ...lt so that the bolt extends fully L F S 4 Pull out the latch bolt L until it just clears the front plate Note If you remove the bolt completely you must turn it 90 to re insert it L 180 Rotate the latch bolt L 180 Re insert it to the end of its stroke L Holding tool S in place re engage tailpiece T with latch bolt L slide tailpiece down There may be some play required to align the parts Remove the...

Page 26: ...ove it turn it 180 and replace it The auxiliary latch slides easily in and out of the mortise X crescent must be reversed 180 re insert 7 Assemble back screw V and lock washer W if applicable The screw V must be tightened IMPORTANT Screw V must not touch the back wall of mortise cut out on the door 8 The mortise should look like the diagram below Check the orientation of the latch bolt and auxilia...

Page 27: ...the latch bolt L to the end of its stroke D H L Release the latch bolt and guide anti friction latch F against the flat side of the latch bolt so that it will slide out of the mor tise beyond its normal throw F mortise bottom view L F L 3 Using a small screwdriver slide up the locking pin P Pull out the latch bolt L and rotate it 180 P 180 4 Re insert the rotated latch bolt L until it stops Push d...

Page 28: ...L while positioning anti friction latch F so that it will remain inside the mortise Ensure the bottom tooth of the anti friction latch F remains inside the mortise case as shown L F tooth mortise bottom view L F If the bottom tooth of F is outside the mortise you will NOT be able to re assemble the faceplate on the mortise ...

Page 29: ...ght Hand installation the arrow of M2 points UP For a Left Hand installation the arrow of stopper M2 points down Place 3 spacers S on the door for recent models only For 79T Toggle mode connect switch cable W2 to outside hous ing cable W1 Place the inside trim assembly with thumbturn T in position shown below on the door so that the upper and lower spindles F and G engage the thumbturn and the ins...

Page 30: ...r 79M Standard mode Only Do the following BEFORE placing the inside trim assembly on the door page 8 step 5 Put the thumbturn in the vertical position and install only parts M2 and M4 as shown on the inside trim assembly The notch on the stopper cam M2 must engage the tab on the plate M4 so that the thumbturn is locked in the vertical position Install M3 onto M4 then slide both parts onto the thum...

Page 31: ...page 9 steps 1 to 3 Note that for cylindrical models the axis of rotation of the handle is level with the center of the strike Mark this height on the edge of the door in step 1 on page 9 Respect applicable building codes regarding handle height 4 Drill the holes for the cylindrical unit thumbturn spindle and lock mounting screws Refer to template for dimensions and depths Drill from both sides of...

Page 32: ... fig 3 Fig 4 Screw Length Full Scale Length 3 8 Length 1 2 Length 5 8 Length 3 4 Length 7 8 Door Thickness Spacer Spacer Spacer Screw 02 04 05 06 1 3 8 35mm up to 1 9 16 40mm 1 3 8 10mm Over 1 9 16 40mm to less than 1 11 16 43mm 2 1 2 13mm 1 3 4 44mm 1 11 16 43mm to less than 1 7 8 48mm 1 2 5 8 16mm 1 7 8 48mm to 1 15 16 49mm 1 1 5 8 16mm Over 1 15 16 49mm to less than 2 1 8 54mm 2 1 3 4 19mm 2 1 ...

Page 33: ...lindrical includes parts assembled at the factory to control the motion of the thumbturn and an additional spring Do the following BEFORE placing the inside trim assem bly on the door page 34 step6 Install the additional tension spring N between the plate P and the post Q on the side opposite the lever handle spring installed in the last step N Q P Put the thumbturn in the vertical position as sho...

Page 34: ...t 2 Insert the thumbturn spindle F in the upper hub of the outside housing It will clip in place 3 Assemble gasket onto the outside housing Assemble cylin drical plate assembly onto the outside housing 4 For 79T Toggle mode pass cable W1 through hole H1 on the door 5 Place the outside housing on the door so that spindle F engages thumbturn hole and spindle G engage hub of cylin drical unit The cyl...

Page 35: ...ws I Install the screws without tightening Verify the inside lever and thumbturn operates smootly If not move the inside and outside housings slightly Then tighten the screws 7 Three AA batteries should already be installed in the battery holder C Insert the battery holder into the outside housing and secure it using the 6 32 x 5 16 7 9mm Torx drive screw H C 8 Testing the cylindrical lock Follow ...

Page 36: ...ipment does cause harmful interference to radio or television recep tion which can be determined by turning the equipment off and on the user is encouraged to try to correct the interfer ence by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Consult the dealer or an experienced radio TV technician for help...

Page 37: ...PK3561_10_09 79 SERIES INSTALLATION GUIDE 36 ...

Page 38: ... 1 800 906 4526 Customer Service T 1 877 468 3555 F 514 735 6589 General Information www ilcolodging com Online Consumable Orders www keycard com To access all of our easy steps please visit our Support Website http connect kabalodging com Printed in Canada PK3561_10_09 ...

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