IHI IHIMER CARRY 107 Operation Manual Download Page 1

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operation manual

crawler compact dumper CARRY 107 • 107-E

serial numbers from no.:
CARRY 107

MC 0010

CARRY 107-E

MC 0010

05/08

R01

cod.

2050207020

Summary of Contents for IHIMER CARRY 107

Page 1: ...ihimer com UK operation manual crawler compact dumper CARRY 107 107 E serial numbers from no CARRY 107 MC 0010 CARRY 107 E MC 0010 05 08 R01 cod 2050207020...

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Page 3: ...2 7 9USING THE GRADER BLADE AS A SNOW PLOUGH OPTIONAL ACCESSORY 14 2 7 10INSTRUCTIONS FOR SELF LOADING SHOVEL ASSEMBLY OPTIONAL 15 2 7 11ASSEMBLY INSTRUCTIONS FOR CONCRETE MIXING KIT SELF LOADING SHO...

Page 4: ...CEMENT 31 3 7 CHECKS AND MAINTENANCE EVERY 500 HOURS OR AFTER ONE YEAR 31 3 7 1HYDRAULIC OIL REPLACEMENT 31 3 8 UNUSUAL OPERATING CONDITIONS 32 3 9 LONG TIME STORAGE 34 4 TROUBLE AND REMEDIES 35 5 HYD...

Page 5: ...ce centres WARNING The scheduled Maintenance coupons are specified by the Manufacturer The failure to perform them may invalidate the guarantee SCHEDULED MAINTENANCE TABLE HOURS OPERATION 20 50 200 40...

Page 6: ...by the words DANGER WARNING CAUTION according to their extent of danger The classification is as follows It indicates a hazardous situation which if not avoided could result in death or serious injury...

Page 7: ...ar moving or rotating parts Serious accidents may result 1 2 USE OF THE MACHINE 1 EXECUTE EACH MANOEUVRE WITH RESPECT OF SAFETY Execute all manoeuvres carefully Operating brusquely the machine this ca...

Page 8: ...g the machine NEVER steer on ramps 2 TRANSPORT Secure the machine to the carrier vehicle using cables and other fastening devices 1 5 PARKING 1 PARKING ON THE BANKS AND SLOPES NEVER LEAVE the machine...

Page 9: ...running NEVER SMOKE while refuelling or in places close to inflammable materials 5 ELECTROLYTIC BATTERY MAINTENANCE Do not touch the internal battery elements Battery acid burns the skin and can caus...

Page 10: ...Read the manual before using servicing or transporting the machine I This means danger of burns due to contact with parts at high temperature Avoid contact with hot parts during use of the machine and...

Page 11: ...2 INSTRUCTIONS FOR USE MINIDUMPER CARRY 107 5 2 INSTRUCTIONS FOR USE 2 1 MACHINE CONTROLS C B A G D F E H D A C B F H E D A C B H E CARRY 107 BASE CARRY 107 PLUS CARRY 107 E...

Page 12: ...s as follows STRAIGHT TRAVEL Forward travel Push both levers forwards The machine will move towards the front dumper end STOP Release the levers to stop the machine Backward travel Pull both levers ba...

Page 13: ...or machines fitted with extensible track Utilizzare il meccanismo di espansione contrazione seguendo le procedure qui sotto riportate 1 Use the spanner mechanism following the procedures described bel...

Page 14: ...rt the engine With recoil starter turn the engine switch to the ON position Pull the starter grip lightly until resistance is felt then pull briskly CAUTION Do not allow the starter grip to snap back...

Page 15: ...ver E at minimum speed put the key I in OFF position and pull the red button STOP L till the engine switches off 2 2 5 DIESEL ENGINE MOTOR ELECTRIC SCHEDULE SHEATH CONNECTOR FEMALE ON THE MOTOR YELLOW...

Page 16: ...ine so that it can be run straight onto the loading ramps Never operate control levers other than the travel levers while the machine is on loading ramps 5 Maintain the machine balance point within th...

Page 17: ...2 INSTRUCTIONS FOR USE MINIDUMPER CARRY 107 11 2 6 ATTACHMENTS BUCKET BUCKET WITH SHOWEL CONCRETE MIXER KIT WITH SHOWEL PLATFORM...

Page 18: ...loading shovel is linkable to the bucket and to the deck it can be used only to load debris or moved material Self loading shovel IS NOT LINKABLE at concrete mixer kit IT IS ABSOLUTELY FORBIDDEN TO D...

Page 19: ...IN SHOVEL REVOLUTION VALVE VAT ADJUSTMENT 2 7 5 FOOTBOARD The footboard is hinged to the driving frame In the closed position it allows safe driving from the ground avoiding the danger of contact with...

Page 20: ...free to rock during operation Remove the pins B from seat 1 and fit them into seat 2 The rocker allows the blade to pass over small obstacles such as protruding manhole covers during operation thus a...

Page 21: ...s then fit the female quick coupling on the pipe L 1100 mm and the male quick coupling on the pipe L 1300 mm using the special seal washers 6 Fit the cylinders on the bucket using the screws ref E and...

Page 22: ...rews provided 3 Connect pipe 2 in position A of the union tee on the valve and in position B on the shovel distributor Connect the sheathed pipes 3 L 3600 in position C and pipe 4 L 3400 in position D...

Page 23: ...raulic junction 1 Fit the hydraulic junction to its mounting point with the bracket 2 and the provided bolts washers and nuts Disconnect hoses A and B from the manifold and connect them to the hydraul...

Page 24: ...he bucket with shovel and concrete mixer kit the use of a hoisting device or special gantry is necessary see instructions points 2 8 3 2 8 4 2 8 5 To install a new accessory reverse the sequence of th...

Page 25: ...ND CONCRETE MIXER KIT USE STEEL CABLES WITH MINIMUM CAPACITY of 300Kg A A B B B B A A B B A A CONCRETE MIXER KIT WITH SHOWEL TO LIFT THE CONCRETE MIXER KIT WITH SHOWEL HOOK THE LIFTING CABLES AT POINT...

Page 26: ...SING THE BOOM FRAME FROM THE ACCESSORY AND THE MINIDUMPER FROM THE GANTRY 8 7 INSERT THE RESTING PINS AND LOCK THEM TURNING 90 MOVE FORWARDS SLOWLY LIFTING THE BOOM FRAME AT THE SAME TIME TO TAKE THE...

Page 27: ...TURE 3 1 8 RAISE THE BOOM FRAME UNTIL COUPLING THE ACCESSORY 2 MOVE BACKWARDS SLOWLY UNTIL THE ACCESSORY RESTS ON THE BOOM FRAME 4 LOWER THE ACCESSORY COMPLETELY 6 5 MOVE OUT OF THE GANTRY AND LOWER T...

Page 28: ...OM THE GANTRY 8 7 INSERT THE RESTING PINS AND LOCK THEM TURNING 90 MOVE FORWARDS SLOWLY LIFTING THE BOOM FRAME AT THE SAME TIME TO TAKE THE PINS ABOVE THE SPECIAL RESTS 5 6 3 1 4 2 RAISE THE SHOVEL TO...

Page 29: ...ED WITH THE STRUCTURE 3 1 8 6 MOVE BACKWARDS SLOWLY UNTIL THE ACCESSORY RESTS ON THE BOOM FRAME 4 RAISE THE BOOM FRAME UNTIL COUPLING THE ACCESSORY 2 COUPLE THE CLAMPING SYSTEM REMOVE THE RESTING PINS...

Page 30: ...LTAMENTO D RIF 2 1 POTREBBE CAUSARE SERI DANNI ALLA STRUTTURA TOGLIERE IL PERNO DI BLOCCAGGIO E SOLLEVARE LE GAMBE FISSANDOLE NUOVAMENTENELLA POSIZIONE PI ALTA MANOVRANDO LA LEVA F RIF 2 1 SOLLEVARE L...

Page 31: ...ic oil or grease from the track shoe surface 4 Avoid fast turns on the tracks 5 If the machine is not to be used for a long time 3 months or more store the tracks avoiding direct sunlight or rain 6 Ow...

Page 32: ...erforming the previous services Engine Change the oil Engine Clean the fuel sedimentor Diesel Drain water in the fuel tank Air filter Change the air cleaner element Hydraulic system Change the straine...

Page 33: ...re engine power is required If the remaining lug is 5 mm or less replace it with a brand new one 2 EXPOSURE OF STEEL CORDS If the steel cords of a rubber track shoe are exposed due to excessive wear o...

Page 34: ...cells once a week in extreme temperatures battery fluid consumption may be higher 4 Topping Up Keep the fluid level immediately below the openings for topping up or in any case above the level indica...

Page 35: ...essary fuel using the funnel provided After filling up make sure that the fuel filler cover is closed properly Clean any surfaces involved by fuel spilling when filling up ALWAYS CLEAN THE AREA AROUND...

Page 36: ...cleaned five times Replace the element when it has been cleaned five times at the most 3 5 2 FUEL TANK CLEANING AND DRAIN DIESEL ENGINE Refer to the instructions of the engine handbook for engine tank...

Page 37: ...he tool holder pistons and if present those of the loader shovel and track extension fully retracted and switch off the engine 2 Raise the tool holder and engage the lock to prevent accidental lowerin...

Page 38: ...place 4 Special attention must be given to the hydraulic oil during very cold weather 5 At the end of the work period or whenever the machine is to be left idle for extended periods prevent it from b...

Page 39: ...and filters to accumulate unacceptable amounts of sand or dust The frequency of lubrication and service should be adjusted accordingly HIGH HUMIDITY OR SALTWATER In some locations such as coastal area...

Page 40: ...y completely the circuit of feeding If the machine is provided of electric starting open switch out battery H During storage operate the machine once a month to maintain a film of lubricating oil Afte...

Page 41: ...e pressure Faulty control valve Top up to the correct level Perform oil strainer maintenance Perform air cleaner maintenance and check supply Ask for service Ask for service Ask for service The drive...

Page 42: ...m capacity 22 litres Pump flow rate P1 P2 P3 3x14 litres min 5 2 HYDRAULIC SYSTEM DIAGRAM 6 ELEMENTS The 6 element control valve is used In the version with extensible track with loading bucket dumper...

Page 43: ...4 ELEMENTS The 4 element control valve is used In the base version fixed track with only loading bucket dumper or deck with no possibility to install the loader shovel or takeoff for auxiliary equipme...

Page 44: ...ed sound power level LwA 100 dB 108 dB Sound pressure level at the operator s ear LpA 83 dB 88 dB 6 2 MACHINE DIMENSIONS DIMENSIONS Description Rubber track shoes Track width mm 200 Track length mm 12...

Page 45: ...x Forward travel NO m sec 1 0 87 Flat and compacted Asphalt Backward travel NO m sec 0 87 0 74 Flat and compacted Complete cycle Loading Self Load Shovel Unloading Forward travel Backward travel YES m...

Page 46: ...6 SPECIFICATIONS MINIDUMPER CARRY 107 40 6 5 OVERALL DIMENSIONS BUCKET SHOVEL CONCRETE MIXER SHOVEL PLATFORM...

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Page 48: ...y 2009 IHIMER Spa 53037 San Gimignano Loc Cusona SI Italy P O Box 306 53036 Poggibonsi SI Phone 39 0577 951 21 Fax 39 0577 982 400 service Phone 39 0577 951 21 Fax 39 0577 951 203 info ihimer com www...

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