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ClassicController CR0053

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2.5  Tampering with the device

In case of malfunctions or uncertainties please contact the manufacturer� Any 

tampering with the device can seriously affect the safety of operators and 

machinery� This is not permitted and leads to the exclusion of any liability and 

warranty claims�

2.6  Electromagnetic compatibility

This is a class A product� It can cause radio interference in domestic areas� In this 

case the operator is requested to take appropriate measures�

2.7  Electrical welding on vehicles and plants

Welding work on the chassis frame must only be carried out by qualified persons�
Remove and cover the plus and minus terminals of the batteries� 

Disconnect all contacts of the controller from the on-board system prior to welding 

on the vehicle or plant� Connect the earth terminal of the welding device directly to 

the part to be welded�
Do not touch the controller or electric cables with the welding electrode or the 

earth terminal of the welding device�
Protect the controller against weld slag�

3  Functions and features

The freely programmable controllers of the "ClassicController" series are rated for 

use under difficult conditions (e�g� extended temperature range, strong vibration, 

intensive EMC interference)�
They are suited for direct installation in machines in mobile and robust 

applications� Integrated hardware and software functions (operating system) offer 

high protection for the machine�
The controllers can be used as CANopen master�

WARNING

The "ClassicController" series is not approved for safety tasks in the field of 

safety of persons�

WARNING

The user is responsible for the safe function of the application programs

which he created himself� If necessary, he must additionally carry out an approval 

test by corresponding supervisory and test organisations according to the 

national regulations�

Summary of Contents for ecomat100 CR0053

Page 1: ...Installation instructions ClassicController ISOBUS CR0053 80255276 00 06 2016 UK...

Page 2: ...trical connection 9 5 1 Wiring 9 5 2 Ground connection 9 5 3 Fuses 9 5 4 Laying the supply and signal cables 9 5 5 Frequency and analogue inputs 10 5 6 Resistor inputs 11 5 6 1 Unused input I15 11 5 7...

Page 3: ...r CR0053 3 7 5 Wiring 23 8 Maintenance repair and disposal 24 9 Approvals standards 24 This document is the original instructions All trademarks and company names are subject to the copyright of the r...

Page 4: ...correct handling of the device Read this document before use to familiarise yourself with operating conditions installation and operation Keep this document during the entire duration of use of the de...

Page 5: ...the external voltage is generated and supplied according to the criteria for safety extra low voltage SELV as this voltage is supplied without further measures to the connected controller the sensors...

Page 6: ...welding device directly to the part to be welded Do not touch the controller or electric cables with the welding electrode or the earth terminal of the welding device Protect the controller against w...

Page 7: ...to avoid that the connector is damaged when placed and locked Screws to be used examples Standard Button head hexagon socket screws M5 x L ISO 7380 Cylinder screws with hexagon socket and low head M5...

Page 8: ...tress Use compensating elements if there is no flat mounting surface available Mounting surface 4 4 Heat dissipation Ensure sufficient heat dissipation as the internal heating of the electronics is co...

Page 9: ...ted to the ground of the vehicle 1 Drill hole for ground connection Establish a connection between the device and the ground of the vehicle using M5 screws Screws to be used 4 1 Fastening 5 3 Fuses Th...

Page 10: ...VBB R 01 GND S 20 GND A 37 GND O 42 input nn input nn input nn sensor sensor sensor load load load GND S 20 GND A 37 GND O 42 X not permissible If a prewired connection cable is used remove the cores...

Page 11: ...nput R resistor Ground return resistor inputs Equip each resistor with its own separated ground return to ensure measurement accuracy 5 6 1 Unused input I15 If input I15 is not used configure this inp...

Page 12: ...The cable length A considerably influences the quality of the USB data transmission Connection USB connector to notebook PC temporary Use a connection cable with the designation Full Speed High Speed...

Page 13: ...can be downloaded from the internet www ifm com Service Download Systems for mobile machines Download area with registration 6 1 1 ISOBUS documentation A requirement for using the ISOBUS stack is the...

Page 14: ...nd a documentation will be copied to the following directory C Program Files x86 ifm electronic USB_Driver_R360 Reboot the PC Connect the controller to a free USB port Carry out the driver installatio...

Page 15: ...timer contacts crimp connection 0 5 2 5 mm Weight 1 2 kg Housing storage temperature 40 85 C depending on the load 40 85 C Protection rating IP 67 for inserted connector with individually sealed cores...

Page 16: ...tem Excess temperature monitoring Process monitoring concept Second switch off mode for 8 outputs each via a relay Physical memory Flash 2 Mbytes RAM 2 Mbytes Remanent memory 128 Kbytes Memory allocat...

Page 17: ...vel IV function state C Pulse 2a severity level IV function state A Pulse 2b severity level IV function state C Pulse 3a severity level IV function state A Pulse 3b severity level IV function state A...

Page 18: ...resistance 50 7 k Input frequency 1 kHz default 35 Hz Voltage input ratiometric A Input resistance 50 7 k Input frequency 1 kHz default 35 Hz Frequency input FRQ Input resistance 3 2 k Input frequenc...

Page 19: ...l 4 V Switch off level 2 V Digital input BL Input resistance 3 2 k Input frequency 1 kHz default 35 Hz Switch on level 0 7 UB Switch off level 0 3 UB Diagnosis Short circuit to VBB 0 95 UB Diagnosis S...

Page 20: ...g range 3 680 Accuracy 4 FS Diagnosis Short circuit to VBB wire break 700 Note Test input pin 50 During the test mode e g programming the connector pin must be connected to VBBS 8 32 V DC For the RUN...

Page 21: ...2 A 0 02 4 A of which 4 with H bridge function Current controlled output PWMI Output frequency 20 250 Hz per channel Control range 0 01 2 A 0 02 4 A Setting resolution 1 mA Control resolution 1 mA 2 m...

Page 22: ...lays NO contacts for the second switch off way of the outputs One relay in series of 8 semiconductor outputs each Forced control via the hardware and additional control via the user program The relays...

Page 23: ...3 A L 11 Q07 PWM BH 3 A L 02 Q08 PWM BH 2 4 A L 03 Q09 PWM BH L 2 4 A H L 04 Q10 PWM BH 2 4 A L 05 Q11 PWM BH L 2 4 A H L 06 Q12 PWM BH 3 A L 07 Q13 PWM BH 3 A L 08 Q14 PWM BH 3 A L 09 Q15 PWM BH 3 A...

Page 24: ...ents which can be repaired by the user The device must only be repaired by the manufacturer Dispose of the device in accordance with the national environmental regulations 9 Approvals standards Test s...

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