IDEAL SUPER PLUS 200/S, Installation And Servicing

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3 Super Plus -
Installation and Servicing
CONTENTS
Assembly of Boiler ......................................................... 15
Boiler Description ............................................................. 5
Boiler Dimensions ............................................................ 9
Boiler House Clearances ................................................. 8
Boiler Operational Requirements
...................................
3
Boiler Specifications ........................................................ 4
Combustion Data Sheet ................................................. 26
Commissioning and Testing .......................................... 16
Control Sequence Logic ................................................ 23
Electrical Supply ............................................................. 13
Exploded Views
Boiler Assembly
...........................................................
5
Electrical Controls ....................................................... 6
Gas Line ........................................................................ 7
Module .......................................................................... 6
Fault Finding ................................................................... 24
Flue Requirements ......................................................... 10
General Information
..................................................
3 - 13
Installation ................................................................ 14 - 18
Installation Requirements ............................................... 7
Location ............................................................................. 8
Replacement of Components ........................................ 20
Safety Checks ................................................................. 17
Servicing Instructions .................................................... 19
Servicing and Fault Finding ................................... 19 - 24
Short List of Parts
..........................................................
25
Water Circulation System .............................................. 12
Wiring Diagrams ............................................................. 14
INTRODUCTION
CURRENT GAS SAFETY (INSTALLATION AND USE)
REGULATIONS OR RULES IN FORCE
It is the law that all gas appliances are installed and serviced
by a Gas Safe registered installer in accordance with the above
regulations. Failure to install appliances correctly could lead to
prosecution. It is in your own interest, and that of safety, to ensure
that the law is complied with.
BOILER OPERATIONAL REQUIREMENTS
The SUPER PLUS range of boilers is suitable for fully pumped
open vented or pressurised central heating, indirect domestic hot
water and combined systems.
WARNING : In order to ensure safe, efficient and reliable
operation of the boiler, particular attention should be made
to the following points:
1.
The Super Plus incorporates an aluminium alloy heat
exchanger. As part of the installation the central heating system
should be thoroughly flushed with appropriate water treatment
in order to comply with BS7593:1992.
Under no circumstances should the boiler be fired before the
system has been thoroughly flushed.
Ideal Boilers recommend only the use of Femox or Betz
Dearborn water treatment products, which must be used in
accordance with the manufacturers instructions. For further
information contact:
Fernox, Fry Technology UK, Tandem House, Marlowe Way,
Beddington Farm Road, Croydon. CRO 4XS, tel. 0870 5601
5000 - or - Betz Dearborn Ltd., Sentinel Division, Foundry
Lane, Widnes, Cheshire WA8 8UD, Tel. (0151) 424 5351
IMPORTANT : ANY OTHER TREATMENT FOR THIS
PRODUCT WILL RENDER THE GUARANTEE OF Ideal
Boilers INVALID.
Notes.
If an inhibitor is used, and in hard water areas where treatment
to prevent lime deposits is necessary, it is most important
that the water treatment MUST be maintained at the correct
concentrations recommended by the treatment manufacturer.
Persons responsible for the continued operation of this boiler
should be made aware of this requirement.
If the boiler is installed in an existing system then any unsuitable
water additives MUST be thoroughly drained.
Artificially softened water must not be used in the system, under
any circumstances.
In old systems the fitting of a filter to the return pipework, in order
to prevent debris reaching the heat exchanger, is essential.
2. The constant water flow rate through the boiler, within ±10% of
that indicated in the data table, must be maintained at all times
when any of the modules are operating. At these flow rates the
hydraulic resistance is 98 mbar (39 in.w.g.) ±20%, irrespective
of the size of the boiler.
3. Protection against circulating pump failure must be provided.
4.
The chimney system must be double skinned, or single wall
lined and insulated with the equivalent of 50 mm (2") of mineral
wool, aluminium covered. A drainage point must be provided.
5. The chimney draught must be controlled between neutral and
0.2mbar (0.08 in.w.g.).
6. Boilerhouse cleanliness is important and concrete floors should
be sealed to keep dust to a minimum. Contamination of the air
supply with chlorides should be avoided.
Super Plus 200/S, 300/3, 400/4, 300/3 Alternative, 400/4 Alternative, 500/5 & 600/6
Destination Countries: GB & IE