4
Super Plus -
Installation and Servicing
Boiler
Model
No.
200/S 300/3 400/4 300/3 400/4 500/5 600/6
Alternative Alternative
No.
of
Modules
2 3 4 3 4 5 6
Heat
Output
kW 200 300 400 300 400 500 600
Btu/h x 10
3
682.4 1023.6 1364.8 1023.6 1364.8 1706.0 2047.2
Heat
Input
kW 235 353 471 353 471 588 706
Btu/h x 10
3
802.9 1204.4 1607.0 1204.4 1607.0 2006.2 2408.8
Gas Rate
m
3
/h 22.1 33.1 44.2 33.1 44.2 55.1 66.2
(Note 1)
ft
3
/h 778.8 1168.0 1558.7 1168.0 1558.7 1945.8 2336.4
Flue
Gas
Volume
l/s 109 164 218 164 218 273 327
at 100
o
C, 8.5% CO
2
ft
3
/min 231 397 463 347 463 578 694
Required Water Flow Rate
l/s
4.3
6.5
8.6
6.5
8.6
10.8
12.9
(+/-10%)
gal/min
56.8
85.2
113.6
85.2
113.6
142.0
170.4
Hydraulic Resistance
mb (in.w.g)
98 (39)
98 (39)
98 (39)
98 (39)
98 (39)
98 (39)
98 (39)
Min. Static Head (Note 2)
m (ft)
1.6 (5)
1.6 (5)
1.6 (5)
1.6 (5)
1.6 (5)
1.6 (5)
1.6 (5)
Max. Static Head
m (ft)
60 (197) 60 (197) 60 (197) 60 (197) 60 (197) 60 (197) 60 (197)
Electricity Supply
Nominal 230 V, 50 Hz, Single Phase. Max start current 1.9 A per module
Max.
Running
Power
W 400 600 800 600 800 1000 1200
Min.
Gas
Supply
mb 14.6 14.8 15.1 14.8 15.1 15.5 16.0
Pressure ( Note 3)
in. w.g
5.8
5.8
6.1
5.9
6.1
6.2
6.4
Boiler Height - overall
mm
1800
1900
1900
1900
1900
1900
1900
in 71 74.8 74.8 74.8 74.8 74.8 74.8
Boiler Width - overall
mm
910
1510
1510
2115
2115
2115
2115
in 35.8 59.5 59.5 83.25 83.25 83.25 83.25
Boiler Depth - overall
mm (in)
990 (39) 990 (39) 990 (39) 990 (39) 990 (39) 990 (39) 990 (39)
Weight
of
casing
kg 134 144 144 208 208 208 208
lb 296 318 318 459 459 459 459
Weight of Each Module
kg
69.2
69.2
69.2
69.2
69.2
69.2
69.2
lb 152.5 152.5 152.5 152.5 152.5 152.5 152.5
Weight of Water Header
kg
16.3
38.2
38.2
49.8
49.8
49.8
49.8
lb 36 84.2 84.2 109.8 109.8 109.8 109.8
Weight of Gas Header
kg
3.5
9.4
9.4
12.6
12.6
12.6
12.6
lb 7.7 20.7 20.7 27.7 27.7 27.7 27.7
Water
Content
l 19.8 29.7 39.6 29.7 39.6 49.5 59.4
(excluding
header)
gal
4.4 6.5 8.7 6.5 8.7 10.9 13.1
Weight of Dry Boiler
kg
308.5
437.4
506.6
437.4
506.6
666.2
735.4
lb 681.2 964.3 1116.9 1964.3 1116.9 1468.7 1621.3
Weight of Wet Boiler
kg
328.3
466.9
546.1
466.9
546.1
715.6
794.6
lb 724.9 1029.3 1203.9 1029.3 1203.9 1577.7 1752.3
Flow and Return
mm
65
125
125
125
125
125
125
Connection
(Note
4)
in
2.5 5 5 5 5 5 5
Gas Connection
Rc (in. BSP)
40 (1.5)
2 (2)
Flue
Pipe
Size
mm 250 350 350 450 450 450 450
(nominal
bore)
in
10 14 14 18 18 18 18
Flue
Socket
Size
mm 288 401 401 500 500 500 500
(Note
5)
in 11.3 15.8 15.8 19.7 19.7 19.7 19.7
Burner
Injector
Size
mm 12.0 12.0 12.0 12.0 12.0 12.0 12.0
in 0.47 0.47 0.47 0.47 0.47 0.47 0.47
Main Burner Pressure
mbar (in.w.g)
2.7 (1.1) 2.7 (1.1) 2.7 (1.1) 2.7 (1.1) 2.7 (1.1) 2.7 (1.1) 2.7 (1.1)
Fan Motor
Type BCP 1506E : 230 V, 50 Hz, Single Phase, 75W, ‘06’ rating
Gas Type
I
2H
GENERAL
Notes:
1.
Flue gas volumes and gas rates are calculated using a C.V. of
1031 Btu/ft
3
(at 15
o
C & 1013.25 mb)
2.
For further information on head requirements see page 6.
3.
The minimum gas supply pressure is with all modules firing.
4.
Flange size: refer to BS.4504 Pt.1
GENERAL
5.
Flues to BS.835 will fit directly onto the 300/3 Alternative,
400/4 Alternative, 500/5 and 600/6 boilers. For all boilers
single skin and metal flues may need a suitable adapter.
Further advice may be obtained from Ideal Boilers.
