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Ideal-Tridon Strapbinder, Operation, Parts And Safety Manual

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Ideal-Tridon Strapbinder Operation, Parts And Safety Manual Download Page 33

TROUBLESHOOTING GUIDE

33

Summary of Contents for Strapbinder

Page 1: ...STRAPBINDER by IDEAL TRIDON 8100 TRIDON DRIVE SMYRNA TN 37167 GRIPCLAMP FOR USE WITH METAL HOSE CLAMPS NOTE Fully charge battery before first use of tool...

Page 2: ...vere personal injury from flying clamp or tool When tensioning or sealing position yourself to one side of the clamp and keep all bystanders away Using clamps not recommended for this tensioner can re...

Page 3: ...DO NOT ABUSE TOOL Keep handle dry clean and free from oil and grease Always keep all cords from heat oil and sharp edges Always store idle tool in dry high or locked up place Always remove battery fr...

Page 4: ...ection ENVIRONMENTAL PROTECTION Charger and batteries should be sorted for environmental friendly recycling Never open the battery Do not throw the used battery into household waste fire or water DISP...

Page 5: ...ssembly 13 Parts List Exploded View 16 Troubleshooting 24 Tool Maintenance 26 Strapbinder GripClamp Part No 800500 J Series Part No 800805 Band Buckle Part No 800800 Center Punch Note Clean the tool d...

Page 6: ...JS 212 3 1 2 HBJS 313 HBJS 213 4 HBJS 314 HBJS 214 4 1 2 HBJS 315 HBJS 215 5 HBJS 216 6 HBJS 217 7 HBJS 219 8 RECOMMENDED CENTER PUNCH CLAMPS GALVANIZED STEEL STAINLESS STEEL CLAMP I D WIDTH HBC4 HBC4...

Page 7: ...MAJOR COMPONENTS 7...

Page 8: ...e purpose of the green light is to indicate that the battery pack is fast charging It does not indicate the exact point of charge The light will stop blinking in less time if the battery pack was not...

Page 9: ...er battery pack and install the battery pack back into the tool INSTALLING A BATTERY 1 Hold the tool firmly with one hand 2 Using your other hand insert the battery into the tool with a sliding motion...

Page 10: ...improperly sealed hose which can result in serious personal injury If you have any questions contact your local Strapbinder Representative Tension is controlled by setting the control on the rear of t...

Page 11: ...B 2 flashes on Operation Button Band and Buckle Mode C 3 flashes on Operation Button Center Punch Mode Note When entered into MODE select the Operation Button will flash the current MODE 3 Press the O...

Page 12: ...s hose clamps to hose assembly Always use the proper J series clamp for the specific hose assembly Failure to apply the proper rated J Series clamp could result in assembly failure also resulting in s...

Page 13: ...d clamp Cycle is complete Remove scrap tail from tool by depressing handle or pressing the control button to run the tool until the tail is removed then press button again to stop tool Continue to app...

Page 14: ...ge 9 of this manual 4 Place clamps on to the hose assembly Insert clamp tail into front of tool Press and hold the foot pedal until cycles completes Note The foot pedal can be released at any time dur...

Page 15: ...Band and Buckle attachment and guide plate to base tool using two cap screws p n 800642 Tighten cap screws to 115 in lbs 2 Squeeze handle and place the band tail into front slot until the band is loca...

Page 16: ...then folded until it lies below the tip of the tabs Once this occurs the tabs are hammered down Apply additional clamps as needed 8 Inspect and test the completed hose assembly All hoses must be test...

Page 17: ...punch attachment to base tool using 2 cap screws p n 800642 Tighten cap screws to 115 in lbs 2 Squeeze handle and place the center punch preform band tail into front slot until the band is located be...

Page 18: ...the seal 5 Rotate tool or clamp repeatedly until the band snaps off Squeeze handle and remove band tail Apply additional clamps as needed 6 Inspect and test the completed hose assembly All hoses must...

Page 19: ...Intentionally Blank 19...

Page 20: ...p be used if the hose shank length or fitting design will allow It is necessary to properly offset buckles 180 degrees to avoid potential leak paths Improperly tightened clamps or an insufficient numb...

Page 21: ...air remaining in the hose When all the air has been expelled close the outlet valve and lower the raised end This is very important as a safety measure because expansion of air compressed in the hose...

Page 22: ...use clamps that are assembled improperly Remove and replace the clamp CLAMP ORIENTATION It is recommended that adjacent clamps be installed with the seals opposed to each other at 1800 Never assemble...

Page 23: ...SHEPSS M4 X 12 1 14 800433 SHSS M5 x 30 1 15 800434 O RING 1 16 800455 WAVE WASHER 1 17 800413 KEY 1 18 800451 SIDE PLATE ASSY 1 19 800507 ELECTRICAL ASSY 1 20 800517 PLASTIC HOUSING ASSY 1 21 165317...

Page 24: ...800483 PLASTIC HOUSING LEFT 1 2 800423 BRASS INSERT 9 3 280604 4 X 30 DOWEL PIN 1 4 800484 PLASTIC HOUSING RIGHT 1 5 256747 M4 X 16 SHCS 9 6 800507 PCB ASSEMBLY 1 C When ordering parts please indicat...

Page 25: ...GP WORM GEAR 1 10 423501 FEED WHEEL SHAFT 1 11 423515 B539DD BEARING 1 12 800448 COVER 1 13 423531 SAE 18 O RING 1 14 256755 SAE 30 O RING 1 15 800120 BUSHING 1 16 800420 WASHER 1 17 800399 WORM 1 18...

Page 26: ...ROLLER 1 6 800471 1 4 X 1 5 DOWEL PIN 2 7 800501 HANDLE ASSEMBLY 1 8 800515 SHEAR 1 9 800474 6 MM X 16 MM SFHCS 2 10 800804 ROLLER 1 C When ordering parts please indicate tool model part number and d...

Page 27: ...NDLE ASSEMBLY 800501 KEY P N DESCRIPTION QTY 1 800475 CUTTER 1 2 800478 HANDLE 1 3 800480 1 8 X 625 DOWEL PIN 2 4 800479 BALL KNOB 1 C When ordering parts please indicate tool model part number and de...

Page 28: ...ODY 1 2 800453 GEAR RING 1 3 800325 SBHCS M4 X 5 3 4 800454 RING 1 C When ordering parts please indicate tool model part number and description Note 1 Loctite 222 or Equivalent PARTS LIST GEAR PACK KE...

Page 29: ...1 3 800431 KCPSS M3 X 3 1 C When ordering parts please indicate tool model part number and description PARTS LIST SIDE PLATE ASSEMBLY 800451 KEY P N DESCRIPTION QTY 1 800411 SIDE PLATE 1 2 423521 BUSH...

Page 30: ...OPERATION BUTTON 800485 FOOT PEDAL SOCKET 800427 TENSION KNOB 800005 CONTACT PLATE 800801 PC BOARD C When ordering parts please indicate tool model part number and description NOTE All of the electric...

Page 31: ...TION QTY 1 800634 BASE 1 2 800633 BLADE 1 3 800635 COMPRESSION SPRING 2 4 800644 GUIDE PLATE 1 5 800643 M4 X 7 X 10 DPSS 1 6 800642 M6 X 12MM SHCS 2 7 800647 M4 x 7 THIN NUT 1 C When ordering parts pl...

Page 32: ...641 STRIKER 1 6 800628 M4 X 7 5MM FPSS 1 7 800649 5 16 X 1 DOWEL PIN 1 8 800781 M5 X 8 X 14MM 2 9 800646 SPRING 1 10 800629 O RING 1 11 800648 M4 X 7 X 3MM CPSS 1 12 800636 SPACER 1 13 800647 M4 X 7 T...

Page 33: ...TROUBLESHOOTING GUIDE 33...

Page 34: ...erature Battery cannot accept a charge Replace battery LOW BATTERY CHARGE LED flashes 1 second on one second off etc tool will continue to operate charged battery will be needed soon DEAD BATTERY LED...

Page 35: ...d by early detection of broken parts Replace all broken parts with new parts Review any part removal replacement adjustment instructions found in this manual SERVICE INTERVALS Tool component wear is a...

Page 36: ...ust the feedwheel clearance as follows 1 Using a 2 5mm hex wrench turn the adjustment screw which can be accessed through the top of the tool as shown 2 Turn the adjustment screw clockwise for greater...

Page 37: ...e operation button for approximately two seconds LED will flash 1 time indicating the button is working correctly 3 Cycle counter codes begin to be displayed as follows Example a tool that has run 125...

Page 38: ...nd cut the shear Part No 800515 may be honed using and 800 grit stone The shear can be honed in the areas shown in Figure 1 and Figure 2 to lightly remove any sharp edges or burrs that have formed fro...

Page 39: ...Intentionally Blank 39...

Page 40: ...D BY AN AUTHORIZED STRAPBINDER SERVICE REPRESENTATIVE C PURCHASER FOLLOWING THE STRAPBINDER PRESCRIBED MAINTENANCE SCHEDULE OPERATING AND OTHER INSTRUCTIONS FAILURE TO FOLLOW THE ABOVE EXPRESS CONDITI...

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