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TERMINATION POSITIONS APPLIANCES OVER 70KW NET INPUT

SEE IGEM 10 FOR FURTHER DETAILS

1, 3 & 6  Minimum Height of Termination Located on a roof

70kW

80kW

100kW

120kW

150kW

200kW

240kW

300kW

Natural Draught

600mm

615mm

645mm

676mm

722mm

798mm

859mm

950mm

For other natural draught appliances use Distance = 1.5225 (net heat input kW) + 493.43
Fanned Draught

300mm

327mm

380mm

433mm

513mm

646mm

753mm

913mm

For other fan draught appliances use  Distance =  2.6644 (net heat input kW) +113.49 
For all sloped roofs over 20 degree pitch the terminal must be 1.5m away
If the flue termination is within 2.5m of an adjacent structure then these heights above the structure will apply

2 Minimum Horizontal Termination  To Openings Into Buildings (side or above)

70kW

80kW

100kW

120kW

150kW

200kW

240kW

300kW

Open Flue and 

Fanned Draught

1500mm

1600mm

1790mm

1975mm

2265mm

2740mm

3120mm

3690mm

For other open flue fan draught inputs use Distance = 9.5156 x (net heat input) + 833.91
Room Sealed  

Fanned Draught

600mm

675mm

820mm

960mm

1180mm

1540mm

1830mm

2265mm

For other room sealed fan draught inputs use  Distance = 7.232 x (net heat input) + 93.708
The minimum distance below in all cases is 2500mm

10 Room Sealed Fanned Draught  Minimum Horizontal Termination  To Opposing Walls/Terminals 

70kW

80kW

100kW

120kW

150kW

200kW

240kW

300kW

Opposing Flat  

Surface

1000mm

1231mm

1694mm

2156mm

2850mm

4006mm

4931mm

6319mm

For other inputs use Distance = 23.126 x (net heat input) – 618.84
Opposing Terminal

600mm

675mm

820mm

960mm

1180mm

1540mm

1830mm

2265mm

For other inputs use Distance = 19.32 x (net heat input) + 647.59

.

*4

*2

*2

*2

*9

*2

*5

*9

*1

*1

*1

*1

*1

*7

*7

*7

*9

*8

*8

*3

*3

*6

*10

.

*4

*2

*2

*2

*9

*2

*5

*9

*1

*1

*1

*1

*1

*7

*7

*7

*9

*8

*8

*3

*3

*6

*10

WHEN SHOULD I USE COMMERCIAL FLUE  
REQUIREMENT LEGISLATION AND GUIDANCE?

 

BS5440 covers domestic installations up to 70kW net input, however if an appliance is to be installed in a factory 

location even if under 70kW then the commercial requirements of IGEM UP10 & BS6644 must be adopted.
Similarly if a cascade boiler installation is fitted and the total input exceeds 70kW then the commercial flues and 

ventilation should be adopted.

WHAT IS GUIDANCE AND WHAT IS MANDATORY?

British Standards 

are a mandatory requirement. The approved documents

 

offer guidance on how to comply and 

are not legally binding unless the manufacturer of the appliance stipulates them in the installation manual. It is 

prudent however to follow them because they would likely be used in a court of law as the minimum expected by 

a competent person to install a safe system.

Building Regs

 are a mandatory requirement as set out in Government legislation.

IGEM Documents

 offer guidance in the same way as British standards. However these have been set and adopted 

by  

a board of industry experts and represent current best practice and are aligned with National/International 

legislation and standards.

Clean Air Act –

 This is a mandatory requirement as set out in Government legislation.

Gas Safety (Installation and Use) Regulations 1998

 – These are mandatory and set out the requirements for  

safe installations.

CLEAN AIR ACT - THE FACTS 

The Act applies to gas (and other fuels) fired appliance installations generally but with specific requirements 

for installations exceeding 333 kW net heat input including approval of the height of the chimney by the Local 

Authority. The essential requirements are that flue discharges are not to cause a nuisance to others or be a hazard 

to health.
In 1956 there was a clean air act memorandum that stated appliances with gross input of 150kW must terminate 

vertically. This has no foundation in law and was not written for modern high efficiency products. To this effect the 

current guidance suggests that all installations from 135kW net input that wish to terminate horizontally should 

be subject to a risk assessment which can be found in IGEM UP10.

All installations are subject to the clean air act requirements:-

Installations below 333kW net heat input can terminate horizontally at low level subject to a risk assessment and 

complying with all other clearance distances as defined in IGEM UP10. 
•  Appliance inputs greater than 333kW net need prior approval from the Local Authority with position of flue 

termination agreed by them.

• No terminal fitted to natural draught flues should be less than 170mm.
•  Terminal positions for fanned or natural draught flues shall be clear of obstructions and openings into buildings. 

Wall terminations shall be directed away from the building.

• Vertical outlets must be the minimum required above the roof level.
• Any horizontal outlet below 2m must be guarded and a minimum of 300mm above ground level.

Summary of Contents for EVOMAX 2 Series

Page 1: ...1 idealheating com EVOMAX 2 CONDENSING BOILER PRODUCT FLUE GUIDE H E A T I N G idealheating com welcome to our ideology Commercial Industrial Heating Product of the Year 2020...

Page 2: ...its Hull manufacturing plant and offices since 1906 Ideal is one of the few true British manufacturers left in the heating industry Your phone or tablet can let you appreciate our Condensing Boiler ra...

Page 3: ...5 year warranty subject to Terms and Conditions 5 years parts and labour warranty available subject to being commissioned by Ideal Heating Terms and conditions available at idealheating com 5 DOWNLOAD...

Page 4: ...warranty subject to Terms and Conditions 5 years parts and labour warranty available subject to being commissioned by Ideal Heating Terms and conditions available at idealheating com 1 3 4 5 7 6 8 9...

Page 5: ...Fuse Rating A 4 0 Power Consumption W 81 138 82 149 187 243 240 IP Rating IPX4D Nominal Flue Size concentric mm 80 125 100 150 Condensate Drain mm 25 Water Content l 3 0 5 0 7 0 9 2 Dry Weight Kg 47 5...

Page 6: ...perature differentials SOURCING The condensing boiler must be manufactured or finally assembled in the United Kingdom CASCADE The boiler must be configurable up to 6 boilers max 900kW in cascade using...

Page 7: ...ilers A Low Height Inline cascade can be for up to 4 boilers 1 Standard Height Frame required for each boiler in the cascade 1 pump required for each boiler in the cascade The wide range of options av...

Page 8: ...394 DN65 209395 DN80 219552 DN100 219553 DN150 219554 Magnetic Low Loss Mixing Header MLLH DN50 222191 DN65 222192 DN80 222193 DN100 222194 Plate Heat Exchanger Up to 60kW total output DN50 222219 Up...

Page 9: ...0 1950 to top of Frame 1918 to top boiler 300 650 1100 25 1480 25 530 850 574 120kW 560 456 664 150kW 212 200 380 2 BSP Female Gas Connection 1950 to top of Frame 1918 to top boiler 300 650 1650 25 25...

Page 10: ...0 6 x Evomax 2 boilers 120 150kW with LLH separation UIN DN FLANGE SIZE SUITABLE FOR 221127 DN50 1 x Evomax 2 boilers 30 150kW with PHEX or M LLH separation UIN DN FLANGE SIZE SUITABLE FOR 221128 DN65...

Page 11: ...EXCHANGER UP TO 60KW TOTAL OUTPUT PLATE HEAT EXCHANGER Covering outputs of 60 150 300 450 600 750 and 900kW Brazed Plate Heat Exchangers ensure optimum heat transfer efficiency and low resistance with...

Page 12: ...300 470 466 UIN DN FLANGE SIZE 222223 DN50 222225 DN80 222995 DN100 UIN DN FLANGE SIZE 222226 DN80 222996 DN100 330 709 376 632 519 UP TO 600KW TOTAL OUTPUT PLATE HEAT EXCHANGER UP TO 750KW TOTAL OUT...

Page 13: ...number of kits required LOW LOSS HEADER STANDARD HEIGHT INSULATION STARTER KIT STANDARD HEIGHT INSULATION CONTINUATION KIT STANDARD HEIGHT INSULATION CONTINUATION KIT DN100 STANDARD HEIGHT IN LINE HE...

Page 14: ...er Kit 1 1 1 UIN DESCRIPTION 1 BOILER CASCADE 2 BOILER CASCADE 3 BOILER CASCADE 4 BOILER CASCADE 223032 Low Height Insulation Starter Kit DN50 1 223035 Low Height Insulation Starter Kit DN65 1 223038...

Page 15: ...his schematic is an illustration of a hydraulic arrangement for discussion and reference use only The schematic may not accurately describe the actual arrangement required in order for the system to o...

Page 16: ...30 EVOMAX 2 FLUE OPTIONS 31 idealcommercialboilers com...

Page 17: ...elbow Terminal Locking collars x2 Wall plates x2 CONTENTS Terminal Locking Collar Finishing plates x2 Bracket To comply with CE certification Evomax boilers must be fitted with Ideal concentric flues...

Page 18: ...261 Extension Kit 100 150 213262 Pitched Weather Collar 80 125 152609 Pitched Weather Collar 100 150 152610 Flat Weather Collar 80 125 152611 Flat Weather Collar 100 150 152612 90 Elbow 80 125 single...

Page 19: ...imum pressure drop allowed in the flue for that boiler The maximum pressure drop allowed in the flue is given below PERMISSIBLE FLUE LENGTH The maximum permissible flue lengths for each model are show...

Page 20: ...r installations up to 600kW Type B23 flue Designed specifically to work efficiently with Evomax 2 boilers with commissioning simply completed by selecting Multiline flue from the installer set up menu...

Page 21: ...eter extension tube D 90 degree elbow E Flue terminal end F External wall plate G Internal wall plate H Wall bracket Note The 100 150mm Plume Kit system can also be used on Evomax 80 80P 60 60P model...

Page 22: ...stream of heat exchanger Fan upstream of heat exchanger B open flue B1 appliance with a draught diverter B11 B12 B14 B13 B2 appliance without draught diverter B21 B22 B23 TYPE B22 TYPE B23 TYPE B11 T...

Page 23: ...creased The Act was an important milestone in the development of a legal framework to protect the environment Although smog is no longer an issue more recent editions of the Clean Air Act have maintai...

Page 24: ...ement The approved documents offer guidance on how to comply and are not legally binding unless the manufacturer of the appliance stipulates them in the installation manual It is prudent however to fo...

Page 25: ...rs instructions NOTES 1 It is most important that the correct concentration of the water treatment products is maintained in accordance with the manufacturers instructions 2 If the boiler is installed...

Page 26: ...10 410 610 155 205 305 Low level 310 410 610 155 205 305 620 820 1220 310 410 610 CONCENTRIC WALL TERMINAL POSITIONS MINIMUM SPACING A Below an opening 1 300mm B Above an opening 1 300mm C Horizontall...

Page 27: ...y 230V AC 50 60 Hz 0 8amps Alarm contact NC 4 Amps resistive Overheat protection 130 C Tank Capacity 2 0 Litres Maximum vertical head 4 5m Maximum horizontal length 30m IDEAL COMMERCIAL BOILERS CONDEN...

Page 28: ...icated national service team delivering help and advice to you and your customers throughout the year BOILER TRAINING Our comprehensive one day courses can be mixed and matched for individual installa...

Page 29: ...ry rights of the consumer are not affected PLEASE NOTE The information in this brochure was correct at the time of going to print Ideal Heating reserve the right to make any modifications to product s...

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