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26

Buccaneer GTE - 

Installation & Servicing

INSTALLATION

44 GENERAL CHECKS

Make the following checks for correct operation.

1.

The correct operation of ANY secondary system controls
should be proved.  Operate each control separately and
check that the main burner or circulating pump, as the
case may be responds.

2.

Water circulation system;

a. With the system HOT examine all water connections for

soundness.

b. With the system still HOT, turn off the gas or oil burner,

water and electricity supplies to the boiler and drain
down to complete the flushing process.

c. Refill and vent the system, clear all air locks and again

check for water soundness.

d. Balance the system.

3.

Finally set the controls to the User's requirements.

45 HANDING OVER

ROUTINE OPERATION

Describe the function of the boiler and system controls and
show how they are adjusted and used.

Hand these Installation and Servicing Instructions, User's
Instructions and Log book to the customer and request him to
keep them in a safe place for ready reference.

IMPORTANT.

 Point out the owner that the boiler must have

regular maintenance and cleaning, at least annually, in order

to ensure reliable and efficient operation.  Regular attention will
also prolong the life of the boiler and should preferably be
performed at the end of the heating season.

Recommend that a contract for this work should be made with
the regional gas authority or a CORGI registered heating
installer for gas fired boilers.

A.

  

ELECTRICAL INSTALLATION

1.

Checks to ensure electrical safety should be carried
out by a competent person.

2.

ALWAYS carry out the preliminary electrical system
checks, i.e. earth continuity, polarity, resistance to
earth and short circuit, using a suitable meter.

WARNING. 

Whilst effecting the required gas soundness test and purging air from the gas

installation, open all windows and doors, extinguish naked lights and DO NOT SMOKE.

42 COMMISSIONING AND TESTING cont'd

B.  FOR GAS INSTALLATION

1.

The whole of the gas installation, including the meter,
should be inspected and tested for soundness and then
purged in accordance with the recommendations of the
relevant standards listed on page 4.

43 INITIAL LIGHTING

1.

Check that the system has been filled and the boiler is not
air locked - air in the boiler could damage the heat
exchanger.  For this reason the airvent located in the left top
side must never be shut off.

2.

Check that all the drain cocks are closed and any valves in
the flow and return are open.

3.

Check that the GAS SERVICE COCK IS ON.

4.

Unscrew the overheat reset button cap and press the reset
button.

5.

Set the boiler thermostat to maximum.

6.

Set the summer/winter switch to the winter setting.

7.

Switch the electricity supply ON and check that all the
external controls are calling for heat.  Set main boiler switch
to on.

8.

The burner will commence the ignition sequence.  If the
burner has failed to light then it will lock out.  Press the reset
button to restart the ignition sequence.

9.

Operate the boiler for 20 minutes and for gas fired boilers
check the gas rate (Table 1).

10.

Refer to the burner instructions for specific operating
features.

INST

ALLA

TION

Summary of Contents for Buccaneer GTE 5

Page 1: ......

Page 2: ...formance It is therefore important that no external control devices e g flue dampers economisers etc are directly connected to these appliances unless covered by these Installation and Servicing Instr...

Page 3: ...tion servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components Buccaneer GTE Gas and Fuel Oil PI No 0049 BM 3528 Destination Countries GB IE INTRODUCTI...

Page 4: ...ces BS 5449 Forced circulation hot water central heating systems for domestic premises Note only up to 45kW NOTE TO THE INSTALLER LEAVE THESE INSTRUCTIONS ADJACENT TO THE BOILER BS 5482 Pt1 Domestic b...

Page 5: ...HOT WATER AND HEATING BOILERS There is a basic need to treat the water contained in all heating and indirect water systems particularly open vented systems It is assumed incorrectly that because boil...

Page 6: ...turn R 1 1 4 3 Drain cock connection for pipe int 14 mm 4 4 x M8 on 110 Insulation Cutout 2 BOILER CLEARANCES The minimum dimensions indicated on the following drawing must be respected to ensure good...

Page 7: ...lers installed in or close to rooms in which the atmosphere is polluted with chlorine or fluorine compounds may be subject to high corrosion For example hairdressing salons industrial premises solvent...

Page 8: ...as or water undertakings b The installation should be capable of working with flow temperatures of up to 90o C and a temperature differential of up to 20o C c All components of the system including th...

Page 9: ...lue Gases kg s Natural Gas 9 CO2 Flue Gas Temperature 1 2 Chimney Minimum Recommended Dimensions kW mbar o C min m m Height m GTE4 21 27 0 12 0 014 0 014 180 125 6 5 GTE5 27 33 0 12 0 017 0 017 190 12...

Page 10: ...nections to the burner unit MUST comply with the requirements of BS 799 The installation should conform to the recognised standards of good practice in the trade and comply with the relevant Codes of...

Page 11: ...ns accompanying the options A DHW Sensor Kit AD 212 is available for use with the Buccaneer GTE range 11 BOILER BODY PREPARATION Put a protective piece of cardboard on the floor in front of the boiler...

Page 12: ...the screw bag making the joint water tight using hemp or sealing paste 5 Put the boiler body back on its feet 13 REVERSE THE DIRECTION OF OPENING OF THE BURNER DOOR IF NECESSARY OPENING AT LEFT 1 2 1...

Page 13: ...t hand side 3 Remove the 2 screws on the left hand side 4 Reinstall the cast iron hinge pin 2 for the burner door on the left side 15 INSTALLING THE INSULATING MATERIAL 1 Pass the strap between the ca...

Page 14: ...The assembly rod 3 The rear section positioning pin 4 Fix it at the front with two M8 flanged nuts 5 Fix the rear section with one M8 x 30 screw and flanged nut on one side and one flanged nut on the...

Page 15: ...16 screws and square nuts 4 Replace the control panel display 5 Fix the top part of the control panel using the black screw for plastic supplied for this purpose 6 Fit the earth wire spade connector...

Page 16: ...ide panel into place engaging the lower notch of the panel in the cross bar of the base 2 Make sure that the lower fold in the panel is correctly positioned under the fold of the cross bar 3 Straighte...

Page 17: ...at the back with two 3 94 x 12 7 self tapping screws and 2 serrated washers Note It may be found suitable to make electrical connections before completing the casing assembly If so refer to Frame 33 3...

Page 18: ...nto contact with the side panels and fix it using two black M6 x 10 screws delivered in the casing screw bag 4 2 1 3 3 4 BUC5513 Black screws 28 FINAL LEVELLING OF THE BOILER Level the boiler by adjus...

Page 19: ...hermostat Temperature Resistance Thermostat Temperature Resistance Knob setting in o C in ohm Knob setting in o C in ohm 5 50 3 661 1 10 19 691 6 60 2 535 2 20 12 474 7 70 1 794 3 30 8 080 8 80 1 290...

Page 20: ...on combination mobels Titanium anode optional standard on combination mobels If a titanium anode is not used then the connector supplied in the AD 212 kit with the 22kOhm resistance and a 100nF capaci...

Page 21: ...er removal of link zone A Room thermostat at terminals 19 and 20 zone B do not fit link if zone B not used Safety contact to terminals 4 and 5 after removing link Remote alarm to indicate overheat low...

Page 22: ...CUIT A DHW LOAD PUMP HEATING PUMP CIRCUIT B BURNER A B B CS DJ4A FA J L N RL BR RL ECS RL PA RL PB S CH S ECS TA TAM A TAM B TS VA ZG ZEH ZT SAFETY CONTACT CIRCUIT BREAKER ANTI PARASITE FILTER PRINTED...

Page 23: ...un 1 The potentiometer on the PCB in the boiler is used to adjust the DHW pump overrun The overrun can vary with an adjustment range from 0 to 10 minutes factory setting 4 min Setting the Domestic Hot...

Page 24: ...panel clear from the clips and the notches in the top part pulling it towards you 4 Remove the front panel from the notches near the bottom of the side panels 5 Unscrew the attachment screw fastening...

Page 25: ...mittently operating the DHW load pump and the CH pump This air elimination sequence is de activated if the calorifier temperature is more than 250 C Summer Winter Switch If DHW has been in demand a de...

Page 26: ...RICAL INSTALLATION 1 Checks to ensure electrical safety should be carried out by a competent person 2 ALWAYS carry out the preliminary electrical system checks i e earth continuity polarity resistance...

Page 27: ...eaning the Casing Material and Control Cover Use a soapy solution and sponge only Rinse with clean water and dry with chamois leather or soft cloth 2 4 3 3 2 1 buc5523 47 CLEANING THE FLUEWAYS 1 Disco...

Page 28: ...e system hot examine all water connections for soundness Check the gas rate and measure the combustion CO CO2 content Complete the boiler log book Carry out functional checks as appropriate 50 SERVICI...

Page 29: ...GS Installation commissioning and maintenance must be carried out by a qualified technician in accordance with installation practices and the instructions in this document Regular maintenance of the e...

Page 30: ...the location of which must comply with local recommendations 61 buc5537 1 4 2 3 355 1011 1181 756 158 285 738 516 286 7 6 5 300 600 C 130 F B 930 160 1306 250 53 82 5 918 4 x M8 on o 150 Burner Plate...

Page 31: ...leeve in steel cast iron or insulating material must be placed between the hot water outlet of the unit and this pipework so as to avoid any corrosion at the level of the branch pipe Notes The safety...

Page 32: ...54 YA type pressure change health regulations 56 Return circulation loop 57 Domestic hot water outlet 54 PACKAGING The following table shows the box numbers included with the boiler to be installed B...

Page 33: ...eet Basic height 35mm adjustment range 35 40mm 19 buc5542 57 ASSEMBLING THE BOILER ON THE HOT WATER CALORIFIER Locate the boiler on top of the hot water calorifier ensuring accuracy of dimension P at...

Page 34: ...sor in the attachment lug provided for it on the tank inspection plate Make the electrical connection in accordance with the instructions for the control panel 6 Put the thermal insulation into place...

Page 35: ...ump adapter elbow to the tank return pipe 4 Fit the other adapter elbow to the tank flow pipe 5 Plug or fit drain cocks to the bottom outlets at the tank adaptors 1 Fit the pump to the tank adaptor en...

Page 36: ...the tank by pressing the boiler start stop button WARNING Top up the primary circuit with water 5 Put the non return valve into the automatic position A 6 Put the automatic air vent back into place 6...

Page 37: ...the drain position before starting to drain the safety unit and open a hot water tap to allow air to enter Lift up the front panel to remove it Remove the sensor Remove the inspection flange 13mm span...

Page 38: ...38 Buccaneer GTE Installation Servicing NOTES...

Page 39: ...39 Buccaneer GTE Installation Servicing NOTES...

Page 40: ...nuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice The Ideal Boilers Technical Training Centre offers a series of firs...

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