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25
BOXER
combination boiler -
Installation and Servicing
INSTALLATION
35 INITIAL LIGHTING - continued
12. DOMESTIC HOT WATER
With the boiler firing, set the DHW thermostat knob (H) to
maximum and fully open a DHW tap.
The boiler should continue to run and CH led switch off.
13. Ensure that with the boiler operating the dynamic gas
pressure is at least 17 mbar.
14. Turn off the DHW tap.
15. Set the boiler ON/OFF switch (J) to OFF.
16. Remove the pressure gauge and tube. Tighten the sealing
screw in the pressure test point. Ensure a gas tight seal is
made.
17. CHECKING BURNER PRESSURE
18. Slacken the screw in the burner pressure test point (C) and
connect a gas pressure gauge via a flexible tube.
19. Set the boiler ON/OFF switch to ON.
Minimum pressure
20. Set the boiler heating control knob to maximum. The gas
valve should open and ignition commence.
If the boiler does not light, refer to the Fault Finding section.
21. Test for gas soundness around ALL boiler gas
components, using leak detection fluid.
22. When the burner has ignited check the minimum burner
pressure (refer to Table 2)
23. If necessary, correct the pressure by turning the adjusting
screw D anticlockwise to INCREASE the pressure or
clockwise to DECREASE the pressure.
24. If the minimum burner pressure cannot be achieved by the
above method, further adjustment can be made using the
MIN.GAS potentiometer on the PCB. (refer to Frame 61).
25. Check the new setting pressure. Switch the boiler OFF then
ON to check the pressure.
Maximum pressure
26. Set the DHW control knob to maximum and fully open a
DHW tap to ensure adequate DHW flow (refer to Table 2).
27. Operate the boiler in this mode for 5 minutes to stabalise
the burner temperature and check the maximum burner
pressure (refer to Table 2).
28. The boiler is pre-set at the factory but if any adjustment is
necessary proceed as follows:
a. Remove the main burner adjuster cover.
b. Turn the adjusting screw clockwise to INCREASE the
pressure, or anticlockwise to DECREASE the pressure.
c. Check the new setting pressure. Turn the DHW tap OFF
and ON to check the pressure.
LEGEND
A.
Main burner maximum pressure adjuster
B.
Inlet pressure test point
C.
Burner pressure test point
D.
Main burner minimum pressure adjuster
C
B
A
D
29. If necessary repeat steps a to c until the required burner
pressure is achieved. Record this value in the Benchmark
30. Set the boiler ON/OFF switch to OFF.
31. Switch the electricity supply OFF.
32. Refit the main burner pressure adjuster cover.
33. Remove the pressure gauge and tube. Retighten the sealing
screw in the pressure test point. Ensure a gas tight
34. Refit the vertical protection shield/air guide expansion vessel
and casing (refer to frames 41 and 43).
INST
ALLA
TION