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Model 252

Label Printer/Applicator

Operators/Technical Manual

Figure 15: Assembly View, ID100001 Electronics Assembly

TOUCHSCREEN

DISPLAY

FRONT VIEW

SYSTEM STATUS

OUTPUT CONNECTOR

(OPTIONAL)

PRINT ENGINE

COMMUNICATION

CONNECTOR

ETHERNET

COMMUNICATION

CONNECTOR

(OPTIONAL)

PEC1/PEC2/3 STAGE

BEACON CONNECTOR (2)

BACK VIEW

Summary of Contents for 252

Page 1: ...Model 252 Label Printer Applicator Operator Technical Manual...

Page 2: ...ID Technology 2051 Franklin Drive Fort Worth TX 76106 1 888 438 3242 1 817 626 7779 www idtechnology com www promachinc com 2012 2013 ID Technology LLC...

Page 3: ...have industry leading systems for labeling coding and marking you also have the complete backing of IDT s nationwide service network to help keep you up and running We re the specialists who know how...

Page 4: ...___________________ 3 6 2 Three Stage Beacon _______________________________________________ 3 6 3 System Status Output ______________________________________________ 3 6 4 TS Series Mounting System _...

Page 5: ...ct Detect Photocell___________________________________________ 14 3 6 Interface and Power Cables ________________________________________ 14 3 7 Three Stage Indicator Beacon___________________________...

Page 6: ...___________________________________ 39 5 Application Setup___________________________________________________ 40 5 1 Loading Labels __________________________________________________ 40 5 2 Vacuum Mod...

Page 7: ...__________________________ 65 5 18 Low Label Detection Verification __________________________________ 67 6 Save Recall _______________________________________________________ 68 6 1 Save Configuratio...

Page 8: ..._ 9 Figure 7 252 Wiring Diagram___________________________________________ 11 Figure 8 Interface Board Layout_________________________________________ 12 Figure 9 External Connectors _________________...

Page 9: ...252 Label Printer Applicator Operators Technical Manual VI COMPONENT INFORMATION _______________________________________ 0 MiniBeam Photocell ___________________________________________________ 1 11...

Page 10: ...I GENERAL...

Page 11: ...chnology Model 252 Label Printer Applicator was designed for ultimate efficiency and minimum maintenance High quality performance can be maintained and prolonged if the Operation and Preventative Main...

Page 12: ...ting or servicing the machinery 2 Initial Operation of Equipment ID Technology equipment is carefully assembled and checked before it is shipped from the factory Upon completion of field installation...

Page 13: ...strictly observed DANGER WARNING CAUTION General Danger Used when the life or health of the operator is in danger or considerable damage to property can occur DANGER Electricity Danger ATTENTION Used...

Page 14: ...Point Keep hands clear of rollers Follow lock out procedure before servicing DANGER Moving parts can crush and cut Do not operate with guards removed Follow lock out procedure before servicing DANGER...

Page 15: ...e kept free of obstructions and permit ready access to them and a clear view of them at all times 4 The area around all loading and unloading points on equipment must be kept free of obstructions to p...

Page 16: ...ipment The equipment shall be restarted only by the person who locked and tagged the equipment 6 Before restarting equipment that has stopped due to an overload condition an inspection of the equipmen...

Page 17: ...be checked at regular intervals 5 Give capacitors time to discharge otherwise discharge manually with care 6 There may be circumstances where troubleshooting on live equipment may be required Under s...

Page 18: ...use of compressed air The use of strong caustic liquid or foam type chemical cleaners must be avoided as this type of cleaner can damage surface finishes and elastomeric materials such as bearing sea...

Page 19: ...II OPERATING FUNDAMENTALS...

Page 20: ...application specific labeling requirements Application modules include multiple tamp options and corner wrap units A further upgrade to the tamp options is available with the addition of tampjet pneu...

Page 21: ...us sensors and indicators 4 1 Operator Interface The operator interface is the primary means of operator control and feedback Various settings such as speed and timing are adjusted using the interface...

Page 22: ...e flexibility to meet most mounting requirements 6 5 Tamp Module A tamp module allows a direct contact method for applying labels to products or packages See the Tampjet Upgrade for a non contact opti...

Page 23: ...led During label application the sensor detects the product and provides a signal to the electronics module This signal is used to control the activation timing of the tamp solenoid valve This effecti...

Page 24: ...the baseplate in the same attachment location as the tamp units Special orientation and setup may be required when using a corner wrap module 6 14 Main Air Cutoff The main air cutoff upgrade can be in...

Page 25: ...III INITIAL SETUP...

Page 26: ...r 252 and 252N models 1 2 Overall Dimensions 1 3 Weight Model 252 Base w o Print engine 71 lbs 1 4 Electrical 100 240 VAC 50 60Hz Single Phase 3 0A 1 5A See the manual for the type of print engine use...

Page 27: ...gs Noise is typically less than 76dBA Hearing protection is not required by OSHA guidelines but ID Technology recommends the use of hearing protection during periods of prolonged exposure 1 11 Safety...

Page 28: ...Model 252 Label Printer Applicator Operators Technical Manual 3 1 12 Declaration of Conformity...

Page 29: ...nd is assembled and positioned near the point of use open the carton containing the Model 252 label printer applicator Locate and set aside the package containing the standard and optional accessories...

Page 30: ...ormally the TS1000 mounts directly to the TS2000 The Upright must be attached to the T Base with the applicator mounting bolt over the long leg of the base If in and out adjustment is needed and the u...

Page 31: ...S5000 12 EXTENSION POST OPTIONAL TS2000 T BASE PARTS LIST PART NUMBER DESCRIPTION TS1000 POST VERTICAL MOUNTING 60 TS2000 T BASE TS3000 SLIDE BASE TS4000 TRAVERSING POST TS5000 12 EXTENSION POST TS800...

Page 32: ...applicator is firmly secured The Model 252 features an added set tilt mounting block This allows the main attachment bolts on either side to be loosened in preparation for position adjustment while p...

Page 33: ...the stand by inserting the mounting stud of the stand into the hole in the mounting plate Immediately install the washer and locking nut that came with the stand and tighten until the applicator is s...

Page 34: ...wide conveyor A stabilizer block is provided with the 252E as extra support when the U arm is mounted in a vertical position An adjustable tilt attachment is also included to aid in fine tuning to the...

Page 35: ...screws and upright stand as needed to position the applicator correctly and tighten the locking nut until secure If the applicator is to be mounted from the top a second person must be assisting One...

Page 36: ...abinet flush to the base rails and insert the bolt and washers through the mounting plate Care should be taken to install the washers and bolt in the proper order to ensure the sealing of the cabinet...

Page 37: ...shaft If there is no screw in the hub please check the packaging that the flanges were in 3 2 Extra Support Hub Depending on the width of the labels being used and or the orientation of the applicator...

Page 38: ...lding the rewind clip by the u shaped bend align the two legs with the grooves in the rewind spindle and slide the clip on until it stops Use caution when handling the rewind clip The pointed ends may...

Page 39: ...insure it does not come loose during operation 3 6 Interface and Power Cables Plug the Printer Interface cable into the 15 pin D style connection on the rear panel of the electronic assembly Plug the...

Page 40: ...provided M5 socket head screws and washers If the bracket has been pre installed remove the mounting nut from the filter regulator Insert the threaded portion of the filter regulator into the bracket...

Page 41: ...nstallation is required for satisfactory results 3 9 1 Tamp Module Installation All standard variations of the tamp modules mount to the Model 252 baseplate in the same location and with the same fast...

Page 42: ...filter regulator should be mounted in a convenient location near the applicator where it will not interfere with operation and can easily be drained Multi position mounting holes are provided on the...

Page 43: ...acket to the baseplate Using the same 3mm hex wrench loosen the small M4x12 clamping cap screw at the lower end of the clamp Locate the air assist tube a stainless steel tube with a series of small ho...

Page 44: ...or performing tamp pad change over operations The service tamp module is available in 2 4 6 and 8 stroke lengths Refer to the standard tamp assembly positioning adjustment instructions to adjust the...

Page 45: ...be turned off and the power and air locked out Remove the yellow tubing 1 4 from the R port on the pneumatics assembly manifold Next remove the large black supply tube from the P port fitting on the m...

Page 46: ...ck tubing from the filter regulator assembly in the remaining P port fitting on the tampjet valve Reinstall the back cover using a 3mm hex wrench Adjusting the flow control will vary the vacuum pressu...

Page 47: ...d secure the sensor cable along the air tubing through the baseplate to the rear of the applicator Place the four conductor connector through the grommeted hole on the electrical module Locating the J...

Page 48: ...es for either a left or right hand tamp configuration Place the tamp home sensor in place on the side of the bearing block and secure with the two M3 screws and washers provided The mounting peg locat...

Page 49: ...shers through the slots from the rear of the baseplate far enough to support the spacer block Align the correct swing tamp unit mounting hole and loosely attach the unit to the baseplate Continue the...

Page 50: ...d plug the tube into the Y fitting on the pneumatic assembly Push the grey tube over the end of the barb fitting on the lower end of the air cylinder until approximately 1 4 to 3 8 inch of the barb fi...

Page 51: ...inched in any way Position a flow control along the black tube in the approximate location of the tampjet solenoid valve mounting Cut the tubing in two and insert the flow control in between the two e...

Page 52: ...ate Install both M6 cap screws be sure the pad is square to the plate and tighten using a 5mm hex wrench Dual Panel Tamp units require the addition of an extra solenoid valve to the pneumatic manifold...

Page 53: ...k of the applicator A color cap on the fittings will aid in selecting the correct port or fitting to connect the tubes to Plug the red and green tubes into the color coded fittings on the pneumatic ma...

Page 54: ...l 29 It may be necessary to trim the tubing lengths for the best routing option After all the tubing has been installed coil up any excess wire and store inside the electronics module Replace the back...

Page 55: ...ied M8x30 socket head screws flat and spring washers from the unit Place the mounting block in position on the back of the baseplate with the four mounting holes aligned with the slots Insert the M8 s...

Page 56: ...arefully install the black solid state relay in the socket marked K1 on the main circuit board Locate and remove the round hole plug on the back of the electronics module From the outside of the elect...

Page 57: ...cover from the applicator using a 3mm hex wrench Before attempting to service machinery the machine must be turned off and the power and air locked out Using a 3mm hex wrench install the low label se...

Page 58: ...ay the ID Technology logo A boot delay is provided to allow time for the print engine to perform a power on self test After that delay the main menu will be displayed and ready to accept input signals...

Page 59: ...e Delay Apply value in order to alter the label position on the product All other functions require a PIN number to be entered before access is allowed Once logged in pressing the icon several times t...

Page 60: ...input to the printer applicator When the Offline function is selected the icon will be shown with a dark shaded background In addition if the optional three stage beacon is installed the red indicato...

Page 61: ...int Mode The print mode icon opens the print mode menu to allow setting the print sequence options The sequence of operation between the printer and the applicator can be set to one of three options A...

Page 62: ...table in the Save Recall section of the manual to determine the desired configuration and which buffer it is stored in 4 2 10 Outputs Pressing the Outputs icon will open the Outputs screen Each of th...

Page 63: ...value will change to one hundred Pressing the icon for a third time results in a change of one thousand Pressing the icon again returns the jump value to single digits Changing the values affect the...

Page 64: ...4 2 15 Jog The Jog icon activates the printer applicator for one machine cycle subject to built in repeat time limitation and current print engine status 4 2 16 Dual Panel The Dual Panel firmware will...

Page 65: ...it may be necessary to rotate the lock spur to a least exposed position This will aid in placing the label roll core on the hub prior to locking the core to the hub As an added measure to ensure that...

Page 66: ...end of each roller along the label web path has a washer on which you will find a directional arrow The arrow indicates the direction that the label web should pass over the roller when correctly ins...

Page 67: ...upply of compressed air available Conserve Air This mode turns on the vacuum at the start of label feed and turns it off when the apply cycle is complete When operating in reverse print mode or not pr...

Page 68: ...User adjustable delays allow the operator to adjust the time delay from when the photocell input is triggered to when the applicator begins the labeling cycle This setting allows the operator to accu...

Page 69: ...ode Tamp This selection enables the configuration of the applicator to apply a label using a vacuum tamp pad mounted on an air cylinder Also enables the pneumatics used in tamp mode and disables all o...

Page 70: ...s only when receiving a signal from the product detector In Reverse Tampjet mode the air cylinder extends at the end of the label dispense cycle staying extended until the product detector send a trig...

Page 71: ...and dispensed onto the tamp pad 2 The vacuum valve is enabled creating a vacuum through the holes in the tamp pad which holds the label in place 3 When a product detector signal is received the tampje...

Page 72: ...Label Sensor Apply Only Module If the printer applicator is to be used with a Model 250A Label Feed Module refer to the Model 250A Operator User Manual for set up procedures 5 7 Air Assist Delay Open...

Page 73: ...s extended This adjustment does NOT affect the speed or power of the cylinder extending or retracting To adjust the speed at which the cylinder extends adjust the flow control valve on the top of the...

Page 74: ...changes in the times factor when adjusting the dwells and delays timing x1 x10 x100 or x1000ms Refer to the Multiplier section for further assistance 5 10 Label Feed Delay Label Feed Delay is used to...

Page 75: ...ill indicate that the photocell is enabled or disabled Press the icon to change the status of the photocell to the desired setting Press the Enter icon to save the setting To scroll through the photoc...

Page 76: ...ce To adjust the Apply Delay for the product detector again open the Apply Delay menu The Apply Delay screen allows the operator to insert an adjustable time delay into the selected product detector o...

Page 77: ...roduct too soon it is possible that the label will not be properly applied Inserting a delay into the sensor signal allows the tamp cylinder to be activated for a greater period of time or over travel...

Page 78: ...pproximately 1 8 from the peel tip Be sure the tamp module is straight up and down then re tighten the mounting bolts With the cylinder all the way home note the position of the chamfer to the peel ed...

Page 79: ...twist the cylinder rod to move the position of the tamp pad Return the cylinder to the home position and check the pad position again Readjust as necessary until the position is correct Once the posi...

Page 80: ...ings for the tamp cylinder air assist and vacuum are individually adjustable and can be fine tuned for the application To adjust the pressures remove the two M4 screws that secure the back cover using...

Page 81: ...ossible to set the individual regulators to a higher pressure than the main filter regulator setting Increase the main regulator pressure if higher individual pressures are necessary A manual check fo...

Page 82: ...hange the speed of the tamp motion Turning the screw clockwise will slow the motion counterclockwise will speed up the motion The upper flow control with the black tube controls the return speed of th...

Page 83: ...tton on the tamp valve to activate the cylinder The back cover must be removed to access the manual override button Using a small Phillips screwdriver or similar tool press the override button manual...

Page 84: ...Phillips screwdriver or similar tool press the override button on the valve Use appropriate eye protection This step will release a jet of compressed air from the air assist tube 5 14 5 Setting the V...

Page 85: ...ition Tighten the locking nut to secure the red bumper 5 16 Dual Panel Tamp Setup The Dual Panel Tamp Module requires adjustments to provide correct operation and application of the label to the produ...

Page 86: ...rform this adjustment in conjunction with the tamp pad height adjustment The angle of the tamp pad paddle should be adjusted for proper application of the label on the product Normally the label shoul...

Page 87: ...is improperly adjusted labels may jam during the dispense cycle The grid stop position must be adjusted to ensure that the roller fully contacts the label during application Locate the 6 phillips hea...

Page 88: ...plicator Operators Technical Manual 63 Rear view of Corner Wrap Module Grid stop adjustment gap SLIDE BLOCK IN SLIDE BLOCK OUT CYLINDER PIVOT BLOCK GRID STOP RED BUMPER ROCKER ARM RETRACT FLOW CONTROL...

Page 89: ...Model 252 Label Printer Applicator Operators Technical Manual 64 Roller position adjustment LABEL TANGENT ROLLER POSITION ADJUSTMENT SCREW...

Page 90: ...plication setup adjustments can be made Proper applicator positioning is required for proper label positioning on the product The applicator should be positioned to apply a label to the product Positi...

Page 91: ...as a damper spring system Two flow controls are provided to adjust the movement of the air cylinder The retract flow control is used to provide pressure during the application of the label Adjusting...

Page 92: ...beacon or system status output is required Rotate the flange until the low label sensor beam is not blocked As soon as the low label sensor is not covered the Low Label condition is set and is indicat...

Page 93: ...ed for label 2 After completing the configuration for label 1 save the settings to buffer 1 When the configuration for label 2 has been completed save the settings to buffer 2 This will allow the oper...

Page 94: ...configurations listed on the table created when the setup was saved for the desired settings From the four buffers shown select the desired configuration buffer 1 2 3 or Factory and press the enter ic...

Page 95: ...er Applicator Operators Technical Manual 70 6 3 System Configuration Information Use this page to record your settings DESCRIPTION ASSIST DELAY TAMP DWELL BLAST DWELL FEED DELAY APPLY DELAY SMART DELA...

Page 96: ...e swing cycle can be plumbed to be cycle 1 depending on application requirements 7 1 1 Mode 1 In this mode photocell 1 fires cycle 1 and photocell 2 fires cycle two Each photocell can be configured in...

Page 97: ...controlled by connector J9 Tamp and cycle 2 is controlled by connector J20 V5 Either the straight cycle or the swing cycle can be plumbed to be cycle 1 depending on application requirements 7 3 Dual P...

Page 98: ...Model 252 Label Printer Applicator Operators Technical Manual 0 IV CARE MAINTENANCE AND TROUBLESHOOTING...

Page 99: ...lerated when operating under multi shift or harsh environments Blank lines have been provided for additional items as required See the print engine manual for recommended print engine maintenance sche...

Page 100: ...that may lead to corrosion and other indicators of potential problems Oil and grease drips should be wiped clean Dirt and dust should be wiped away or blown off with compressed air Debris from product...

Page 101: ...Tamp Pad wrong size Install correct Pad III 2 9 1 No Tamp Cycle Tamp Mode disabled Enable Tamp Mode III 4 4 Tamp Dwell too short Increase Tamp Dwell III 4 8 No Tampjet Blast Tampjet Mode disabled Enab...

Page 102: ...the PCB in the electronics assembly Start by removing all power and air from the applicator Next remove the back cover from the applicator using a 3mm hex wrench Before attempting to service machinery...

Page 103: ...e machine must be turned off and the power and air locked out The AC Main fuses are located in a tray in the power entry module Remove the power cord from the applicator then using a small flat blade...

Page 104: ...removable connections from the PCB Solenoid valves Rewind motor Low Label Sensor etc and carefully remove them through the grommeted holes Disconnect the permanently attached power cord from the print...

Page 105: ...irmware Update Before attempting to service machinery the machine must be turned off and the power and air locked out 1 Locate jumper JP1 and short pin 1 to pin 2 2 Connect the unit via Ethernet hub o...

Page 106: ...A link is indicated on the RX and ACT LEDs near the network connector When using a crossover cable it may be necessary to change the PC Ethernet adapter settings in order to establish a connection In...

Page 107: ...modify the computer s IP address and subnet mask in order to obtain a connection 5 The existing firmware must first be erased Enter the password WW65ss and press Erase Application 6 After a successful...

Page 108: ...rators Technical Manual 10 8 Select Update The file will be sent and the unit will restart 9 The page will refresh and show that the software has been detected 10 Turn off power remove the Ethernet co...

Page 109: ...bel Printer Applicator Operators Technical Manual 11 11 Turn the power back on and check the display for the proper firmware version 12 Recall the factory default settings Refer to section III 6 2 of...

Page 110: ...nnector Sato Se Series Printer 62503 14 Pin Centronics Connector FUNCTION PIN PIN PIN 0 V 1 1 2 5 VDC 2 2 13 Print enable 3 3 5 Feed 4 4 Pause 5 5 Reprint 6 6 7 N C 7 7 N C 8 8 Low ribbon 9 9 10 Servi...

Page 111: ...illustration below for the appropriate hand applicator Next rotate the dancer shaft and collar until the brake band attachment hole lines up with the hole in the collar Install the retaining screw an...

Page 112: ...Technical Manual 14 The dancer roller should rest in a position near the edge of the faceplate In this position the unwind shaft should offer resistance to spinning by hand unless the dancer arm is m...

Page 113: ...the screw and directional washer retaining the rewind spindle on the shaft Rotate the tensioner arm to remove tension on the belt and remove the belt from the drive pulley Slide the rewind spindle off...

Page 114: ...lley and pull the belt or rotate the pulley until the belt is seated in the drive pulley Release the tensioner arm and verify that tension is applied to the belt 12 3 Drive Pulley Replacement To repla...

Page 115: ...e secured rear cover to expose the motor With a 4mm hex wrench remove the M5 screw and washers securing the cable clamp Remove the cable clamp from the motor power lead The motor can now be detached f...

Page 116: ...Model 252 Label Printer Applicator Operators Technical Manual 0 V DRAWINGS AND DIAGRAMS...

Page 117: ...LIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 2 2 2012 252 RH TAMP DIMENSIONS C THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF I D TECHNOLOGY REPRODUCTIO...

Page 118: ...D QA MFG APPROVED DWG NO TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 2 2 2012 252 RH TAMP DIMENSIONS C 25 5 9 3 14 5 7 2 24 63 7 13 14 22 1...

Page 119: ...TH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 8 23 2012 252N LAYOUT ASSY 252N RH C THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF I D TECHNOLOGY REPRODUCTION IN PART OR...

Page 120: ...TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 10 20 2011 ID100070 PRINTER APPLICATOR 252E RH C THE INFORMATION CONTAINED IN THIS DRAWING IS...

Page 121: ...1 2 2 3 3 4 4 A A B B C C D D SHEET 2 OF 5 DRAWN CHECKED QA MFG APPROVED DWG NO TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 10 20 2011 ID10...

Page 122: ...6 1 1 2 2 3 3 4 4 A A B B C C D D SHEET 3 OF 5 DRAWN CHECKED QA MFG APPROVED DWG NO TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 10 20 2011...

Page 123: ...s 1 1 2 2 3 3 4 4 A A B B C C D D SHEET 2 OF 3 DRAWN CHECKED QA MFG APPROVED DWG NO TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 6 20 2013 I...

Page 124: ...A A B B C C D D SHEET 3 OF 3 DRAWN CHECKED QA MFG APPROVED DWG NO TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 6 20 2013 ID100070_ID100172a...

Page 125: ...005 STANDARD TOLERANCE clari 6 21 2013 252E PEDESTAL TAMP HTS 252E PEDESTAL BASE DIMENSIONS C THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF I D TECHNOLOGY REPRODUCTION IN PART OR W...

Page 126: ...CALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 6 21 2013 252E PEDESTAL TAMP HTS 252E PEDESTAL BASE DIMENSIONS C 39 0 44 0 38 3 REMOVABLE DOOR NOSE DOWN CO...

Page 127: ...QA MFG APPROVED DWG NO TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE R CLARK 5 4 2012 ID100002 SCHEM 252 WIRING SCHEMATIC C THE INFORMATION CONTAI...

Page 128: ...Model 252 Label Printer Applicator Operators Technical Manual 12 Figure 8 Interface Board Layout...

Page 129: ...mp Sinking NPN Output 3 Product Detect Signal 1 Sinking NPN Input 4 Accessory Signal Sinking NPN Input 5 0 V 6 24 VDC 7 Amber Beacon Lamp Sinking NPN Output 8 Green Beacon Lamp Sinking NPN Output 9 Re...

Page 130: ...tch Power 60W 125VA Max Switch Voltage 220VDC 250VAC Max Switch Current 2A DC AC Max Carry Current 3A DC AC 5 Output 3 Closed 6 Output 3 Common 10 Output 4 Open Form C Max Switch Power 60W 125VA Max S...

Page 131: ...d Pin 1 24V Pin 2 3 Signal NPN Pin 4 0V J23 Reserved Pin 1 24V Pin 2 3 Signal NPN Pin 4 0V Inputs 3 pin connector FUNCTION J1 Pressure 1 Pin 1 5V Pin 2 Signal Pin 3 0V J2 Pressure 2 Pin 1 5V Pin 2 Sig...

Page 132: ...ewind Motor RH Pin 1 Signal 24V Pin 2 0V J14B Rewind Motor LH Pin 1 0V Pin 2 Signal 24V J20 Reserved Pin 1 24V Pin 2 Signal NPN J21 Reserved Pin 1 24V Pin 2 Signal NPN J24 Reserved Pin 1 24V Pin 2 Sig...

Page 133: ...lari 12 2 2010 ID100002 ID100003 ASSY 252 BASE MODULE C THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF I D TECHNOLOGY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF...

Page 134: ...00 ANGLE 1 005 STANDARD TOLERANCE clari 10 10 2012 ID100033 ID100034 ASSY FRAME 252 BASE MODULE C THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF I D TECHNOLOGY REPRODUCTION IN PART...

Page 135: ...SEPLATE 252 13 1 ID100005 BRACKET UNIVERSAL 14 1 ID100006 BLOCK TRUNION SET ROTATION 15 1 ID100007 ID100008 COVER BACK 252 RH COVER BACK 252 LH 16 1 ID100009 ID100010 NAMEPLATE 252 RH NAMEPLATE 252 LH...

Page 136: ...DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 10 9 2012 ID100013 ID100014 ASSY UNWIND 14 C THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF I D TECHNOLOGY REPR...

Page 137: ...ING EXTENSION 8 2 62029 BEARING 9 1 62030 08 ROLL IDLER 10 1 62031 SHAFT IDLER 11 2 62032 BUSHING FLANGED 1 2 BRONZE 12 1 62036 HUB UNWIND OUTER LOCKING 13 1 62037 INSERT HUB LOCKING 14 1 ID100015 BLO...

Page 138: ...F I D TECHNOLOGY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF ID TECHNOLOGY IS PROHIBITED 27 1 12 4 15 4 3 4 8 1 6 2 13 1 16 1 4 1 17 3 35 1 14 3 25 1 32 1 10 1 2 2 30 1 9 1 24 1 21...

Page 139: ...16 1 Washer Lock Split M5 SS 17 3 Washer Lock Split M6 SS 18 3 60224 WASHER DIRECTIONAL 8 OD X 25 ID 19 2 62027 PIN SPRING ANCHOR 20 2 62030 08 ROLL IDLER PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 2...

Page 140: ...ual 24 Figure 15 Assembly View ID100001 Electronics Assembly TOUCHSCREEN DISPLAY FRONT VIEW SYSTEM STATUS OUTPUT CONNECTOR OPTIONAL PRINT ENGINE COMMUNICATION CONNECTOR ETHERNET COMMUNICATION CONNECTO...

Page 141: ...TOLERANCE clari 8 31 2011 ID100037and38 ASSY PNEUMATICS 252 C A THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF I D TECHNOLOGY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMI...

Page 142: ...WITHOUT THE WRITTEN PERMISSION OF ID TECHNOLOGY IS PROHIBITED PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 1143c LABEL HAND CRUSH 2 1 62251 BLOCK TAMP 3 1 62252 BRACKET TAMP 4 2 62253 XX SHAFT TAM...

Page 143: ...XX 2 7 BRACKET CABLE CARRIER 62266 1 8 BEARING LINEAR 5 8 IDX1 1 8 ODX1 1 2 LG 62267 4 9 SLEEVE TAMP BLOCK 62268 2 10 RING RETAINING 1 1 8 BORE 98409A221 4 11 BLACK CAP KQ2C 07B 1 12 GREY CAP KQ2C 07G...

Page 144: ...4 33 Flat Washer M6 1 32 Flat Washer M5 4 31 Flat Washer M4 2 30 Phil Flat Head Screw M6X12 4 29 Phil Flat Head Screw M5x10 1 28 Internal Retaining Rings 4 27 Lock Washer M8 4 26 Lock Washer M6 1 25 L...

Page 145: ...r Flat M6 SS 10 4 Washer Flat M8 SS 11 2 Washer Lock Split M6 SS 12 4 Washer Lock Split M8 SS 13 2 00111 Z 20000 FITTING BRASS BARB 14 1 1143c LABEL HAND CRUSH 15 1 250 0266 BUTTON NYLON 16 1 62202 BR...

Page 146: ...x30 SHCS 11 4 M8x40 SHCS 12 6 Washer Flat M6 SS 13 4 Washer Flat M8 SS 14 7 Washer Lock Split M6 SS 15 4 Washer Lock Split M8 SS 16 2 00111 Z 20000 FITTING BRASS BARB 17 2 00730 B 40818 BEARING FLANGE...

Page 147: ...Split M6 SS 15 4 Washer Lock Split M8 SS 15 1 1143c LABEL HAND CRUSH 22 1 62237 BLOCK ATTACHMENT PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 17 1 62257 12 CYLINDER 12 STROKE 18 2 62259 FLOW CONTROL TA...

Page 148: ...1143c 1 14 BUTTON NYLON 250 0266 1 15 BRACKET DAMPENING 62202 1 16 BRACKET CYLINDER MOUNTING 62203 2 17 PADDLE TAMP 62207 16 1 18 SHAFT TAMP PIVOT 62208 1 19 ROD SPACER 62209 1 20 ADAPTER TAMP 62236...

Page 149: ...TAMP PIVOT 62208 1 19 ROD SPACER 62209 1 20 ADAPTER TAMP 62236 1 21 BLOCK ATTACHMENT 62237 1 22 BRACKET CYLINDER MOUNTING BACK 62238 1 23 PLATE SIDE 62239 16 2 24 PLATE STIFFENER 62240 1 25 CYLINDER...

Page 150: ...0 ANGLE 1 005 STANDARD TOLERANCE clari 1 17 2011 62870 XX RH CORNER WRAP ASSY RH C THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF I D TECHNOLOGY REPRODUCTION IN PART OR WHOLE WITHOU...

Page 151: ...NO TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 1 17 2011 62870 XX RH CORNER WRAP ASSY RH C 42 2 41 16 9 1 1 1 4 1 40 22 44 10 28 1 21 1 45...

Page 152: ...8 27 2 90500 88 BEARING SHAFT 28 1 9541K8 BUMPER RUBBER 29 1 9546k66 BUMPER MALE RED 30 3 1 2 X 0 010 SHIM 31 1 3 4 X 0 025 32 1 98380a546 PIN DOWEL 1 4 X 1 5 S S 33 1 External Retaining Ring 5 8 PAR...

Page 153: ...1 60806 GUSSET 250 N 6 1 60807 PLATE 250 N ADJUSTMENT 7 4 62015 08 COLLAR GUIDE 1 8 2 62030 08 ROLL IDLER 9 2 62031 SHAFT IDLER 10 2 62034 ROLL SPACER 11 1 CL 41 SHS SCREW SWIVEL HEAD 5 16 18 X 3 12...

Page 154: ...ECKED QA MFG APPROVED DWG NO TITLE SIZE SCALE REV 2051 FRANKLIN DR FORT WORTH TX 76106 00 02 000 ANGLE 1 005 STANDARD TOLERANCE clari 10 20 2011 ID100070 PRINTER APPLICATOR 252E RH C 20 1 32 19 34 9 1...

Page 155: ...GULAR ROTEX 12 1 ID100001 ASSY 252 ELECTRONIC MODULE 13 1 ID100009 NAMEPLATE 252 RH 14 1 ID100011 BRACKET AIR ASSIST 15 1 ID100013 ASSY UNWIND RH 14 16 1 ID100021 ASSY REWIND 252RH 14 17 1 ID100035 AS...

Page 156: ...RMISSION OF ID TECHNOLOGY IS PROHIBITED COMPLETED ASSEMBLY OF THE FILTER REGULATOR AND THE AIR CUTOFF ASSEMBLY QUICK DISCONNECT FITTING AIR CUTOFF VALVE SPACER CLAMP 2 REPLACE THE QUICK DISCONNECT FIT...

Page 157: ...N OF ID TECHNOLOGY IS PROHIBITED 1 REMOVE THE AIR TUBE FITTING FROM THE EXISTING FILTER REGULATOR 62120 PORT MARKED OUT 2 OPEN THE ASSEMBLY CLAMP ON THE INLET END OF THE 62150 MATE THE 62120 FILTER RE...

Page 158: ...Mechanical Pinch Point Extension User placing hand between machine and target Moderate Likely Medium Lock Out Tag Out Pneumatics Warnings in manual Minor Remote Negligible Load Unload Materials Mechan...

Page 159: ...nce Mechanical Pinch Point Retraction User placing hand between machine and target Moderate Unlikely Low Lock Out Tag Out Pneumatics Warnings in manual Minor Remote Negligible Parts Replacement Electr...

Page 160: ...VI COMPONENT INFORMATION...

Page 161: ...Model 252 Label Printer Applicator Operators Technical Manual 1 MiniBeam Photocell...

Page 162: ...Model 252 Label Printer Applicator Operators Technical Manual 2...

Page 163: ...Model 252 Label Printer Applicator Operators Technical Manual 3...

Page 164: ...Model 252 Label Printer Applicator Operators Technical Manual 4...

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ID Technology 252, Operator / Technical Manual

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