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AS0715-E

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5

PLACING THE SOFTENER IN SERVICE

1.

Depress all Skipper Wheel Tabs.

2.

Turn knob  (B)  counter-clockwise  until  cam  follower  (G)  has  fully  depressed  drain  valve
stem (H).

3.

Ensure  the  power  is  turned  off  at  this  stage.  Open  the  installed  inlet  valve  slightly  and
slowly fill the mineral tank with water. Air and water will be expelled from drain line during
the filling process. When the mineral tank is full and the stream of water from the drain
line is steady, with no air bubbles, turn knob (B) counter-clockwise until cam follower (G)
springs  back  into  position,  allowing  the  drain  valve  stem  (H)  to  return  to  the  shut-off
position.  Open  the  inlet  valve  fully.  The  salt  storage  tank  will  automatically  fill  to  the
proper level. To check the level, remove the cabinet cover plate. If for any reason it does
not fill to this level, the bribe valve float must be raised or lowered as required. This level
will ensure the softener is set to produce maximum hardness removal.

4.

Again  turn  knob  (B)  counter-clockwise  until  cam  follower  (G)  has  fully  depressed  drain
valve stem (H). Water will run from drain line and water in the salt  storage  tank  will  be
lowered approximately to the centre of the brine valve air shut-off assembly. Let water run
about  5  minutes  longer  or  until  water  is  clear  and  then  turn  timer  knob  (B)  counter-
clockwise until cam follower (G) springs back into position, again allowing the drain valve
stem (H) to return to the shut-off position. Open installed outlet valve and be sure that the
installed by-pass valve is closed.

BRINE  TANK

1.

Place at least 25kg of a coarse refined grade  of  salt  (Water  Softener  Salt)  in  the  brine
tank and 

always maintain

 dry salt above the water level.

The tank can hold up to 50kg of coarse salt.

2.

Periodically it will be necessary to allow the salt to "run-out" and clean out the brine tank
of accumulated silt and insoluble material.

REGENERATION

This  automatic  water  softener  is  designed  for  a  minimum  complete  regeneration  time  of  70
minutes. Under normal conditions the regeneration cycle should be set to 70 minutes. However,
if the pressure is low, the time may have to be increased to 90 minutes.

Summary of Contents for 500 series

Page 1: ...OPERATING INSTRUCTIONS Model AS0715 E Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial...

Page 2: ...imately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add...

Page 3: ...ms call C 3 Daily Water Usage in litres call D For household situations allow 250 litres per person per day CALCULATION N 1000 x C D x H Select nearest lower whole number If necessary consult your dea...

Page 4: ...e system pressure must be between 140 kPa and 690 kPa psi 5 If the system pressure is greater than 690kPa psi a pressure reducing valve must be installed 6 The unit must be installed in accordance wit...

Page 5: ...Again turn knob B counter clockwise until cam follower G has fully depressed drain valve stem H Water will run from drain line and water in the salt storage tank will be lowered approximately to the...

Page 6: ...enerations select tabs 1 3 5 7 9 11 From the left column locate the number in the family reading along and down from the hardness column where the column intersect gives the number of regenerations fo...

Page 7: ...AS0715 E Page 7...

Page 8: ...AS0715 E Page 8 Water Conditioning Control System Installation Operating and Maintenance Manual 541 030 VALVE...

Page 9: ...repare the resin bed for brining In brine draw concentrated salt brine is drawn from the brine tank and directed to flow down through the riser tube and up through the resin bed to the drain Brine is...

Page 10: ...e appears in the window Note A M or P M Set Time of Day 1 Remove the front dust cover from the timer assembly 2 Turn the Timer Knob B until the alignment mark located on the Time of Day Gear C points...

Page 11: ...15 87 Screw Head Mount 4 15 529 239 1 Cycle Cam Knob Assembly 1 16 529 219 3 Drain Plunger Assembly 1 17 401 7 return Spring Drain Plunger 1 18 185 0221 1 O ring Plunger Cap 1 19 529 286 Plunger Cap 1...

Page 12: ...AS0715 E Page 12...

Page 13: ...1 19 186 111 N O ring Brine Fitting 1 20 541 250 1 Brine Fitting 1 21 19 19 C Clip Backwash Flow Adjuster 1 22 541 243 Backwash Flow Adjuster w o rings 1 23 529 244 Gasket Cross Over Port 1 24 541 244...

Page 14: ...AS0715 E Page 14...

Page 15: ...ently c Faulty safety float a Verify that the safety float is properly set b Check regeneration frequency c Replace safety float 4 Loss of resin a Faulty air check in storage tank b Leak at the distri...

Page 16: ...he timer assembly 6 Follow these steps in reverse to reinstall the timer assembly Main Diaphragm Replacement 1 Disconnect all electrical power to the control 2 Place the bypass valve into the bypass p...

Page 17: ...wer to the control 2 Place the bypass valve into the bypass position 3 Relieve system pressure 4 Disconnect the solenoid cable from the solenoid coil 5 Remove the four 4 screws from the backcap 6 Plac...

Page 18: ...Lightly lubricate the o rings with a Dow 111 Silicone based lubricant 11 Follow these steps in reverse to re install the backwash adjustment valve Solenoid Assembly Replacement 1 Disconnect all elect...

Page 19: ...r Cabinet Model Float Distance X AS0715 E 100mm AS0922 E 200mm AS1029 E 260mm Adjustment of Softener Brine Valve 1 Lift float rod to full up position 2 Set float to distance shown Measure from the top...

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