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AS0715-E

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15.  Re-install the seat assembly, insure that one of

the two (2) flats is facing towards the top of the
valve body.

16.  Re-install the main diaphragm and the timer

assembly.

17.  It is now necessary to reseat the rear check disc.

Refer to the Check Disc Replacement
procedure.

Backwash Adjustment Valve
Replacement

1.  Place the bypass valve into the "bypass"

position.

2.  Relieve the system pressure. Remove the four

(4) head mounting screws.

3.  Lift the timer assembly away from the valve

body.

4.  Remove the c-clip from the centre of the

diaphragm.

5.  Lift the diaphragm away from the body stem

assembly.

6.  Remove the seat assembly.
7.  Disconnect the large c-clip located on top of the

backwash adjustment valve.

8.  Press the backwash adjustment valve down and

out through the valve body assembly.

9.  Inspect the o-rings on the valve for wear. Clean

or replace the valve assembly if necessary.

10.  Lightly lubricate the o-rings with a Dow 111

Silicone based lubricant.

11.  Follow these steps in reverse to re-install the

backwash adjustment valve.

Solenoid Assembly Replacement

1.  Disconnect all electrical power to the control.
2.  Place the bypass valve into the "bypass"

position.

3.  Relieve the system pressure.
4.  Disconnect the solenoid cable from the solenoid

coil.

5.  Remove the one (1) solenoid mounting screw.
6.  Lift away the solenoid coil. Test coil and replace

if necessary.

7.  Remove the three (3) remaining screws, which

hold down the solenoid plunger retainer.

8.  Place a hand under the plunger retainer while

lifting away the retainer assembly.

9.  Verify that the plunger moves back and forth

against the return spring without sticking. Clean
or replace if necessary.

10.  Separate the solenoid diaphragm from the valve

body. Verify that the diaphragm cavity in the
valve body is free of debris.

11.  Inspect the diaphragm for rips or tears. The

diaphragm should have a hole in the centre and
a smaller "pin" hole off centre

12.  Follow these steps in reverse to re-install the

backwash adjustment valve.

Summary of Contents for 500 series

Page 1: ...OPERATING INSTRUCTIONS Model AS0715 E Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial...

Page 2: ...imately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add...

Page 3: ...ms call C 3 Daily Water Usage in litres call D For household situations allow 250 litres per person per day CALCULATION N 1000 x C D x H Select nearest lower whole number If necessary consult your dea...

Page 4: ...e system pressure must be between 140 kPa and 690 kPa psi 5 If the system pressure is greater than 690kPa psi a pressure reducing valve must be installed 6 The unit must be installed in accordance wit...

Page 5: ...Again turn knob B counter clockwise until cam follower G has fully depressed drain valve stem H Water will run from drain line and water in the salt storage tank will be lowered approximately to the...

Page 6: ...enerations select tabs 1 3 5 7 9 11 From the left column locate the number in the family reading along and down from the hardness column where the column intersect gives the number of regenerations fo...

Page 7: ...AS0715 E Page 7...

Page 8: ...AS0715 E Page 8 Water Conditioning Control System Installation Operating and Maintenance Manual 541 030 VALVE...

Page 9: ...repare the resin bed for brining In brine draw concentrated salt brine is drawn from the brine tank and directed to flow down through the riser tube and up through the resin bed to the drain Brine is...

Page 10: ...e appears in the window Note A M or P M Set Time of Day 1 Remove the front dust cover from the timer assembly 2 Turn the Timer Knob B until the alignment mark located on the Time of Day Gear C points...

Page 11: ...15 87 Screw Head Mount 4 15 529 239 1 Cycle Cam Knob Assembly 1 16 529 219 3 Drain Plunger Assembly 1 17 401 7 return Spring Drain Plunger 1 18 185 0221 1 O ring Plunger Cap 1 19 529 286 Plunger Cap 1...

Page 12: ...AS0715 E Page 12...

Page 13: ...1 19 186 111 N O ring Brine Fitting 1 20 541 250 1 Brine Fitting 1 21 19 19 C Clip Backwash Flow Adjuster 1 22 541 243 Backwash Flow Adjuster w o rings 1 23 529 244 Gasket Cross Over Port 1 24 541 244...

Page 14: ...AS0715 E Page 14...

Page 15: ...ently c Faulty safety float a Verify that the safety float is properly set b Check regeneration frequency c Replace safety float 4 Loss of resin a Faulty air check in storage tank b Leak at the distri...

Page 16: ...he timer assembly 6 Follow these steps in reverse to reinstall the timer assembly Main Diaphragm Replacement 1 Disconnect all electrical power to the control 2 Place the bypass valve into the bypass p...

Page 17: ...wer to the control 2 Place the bypass valve into the bypass position 3 Relieve system pressure 4 Disconnect the solenoid cable from the solenoid coil 5 Remove the four 4 screws from the backcap 6 Plac...

Page 18: ...Lightly lubricate the o rings with a Dow 111 Silicone based lubricant 11 Follow these steps in reverse to re install the backwash adjustment valve Solenoid Assembly Replacement 1 Disconnect all elect...

Page 19: ...r Cabinet Model Float Distance X AS0715 E 100mm AS0922 E 200mm AS1029 E 260mm Adjustment of Softener Brine Valve 1 Lift float rod to full up position 2 Set float to distance shown Measure from the top...

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