background image

AS0715-E

Page 

15

Troubleshooting Guide

Problem

Cause

Solution

1.  Unit fails to regenerate.

a.  Faulty electrical circuit.

b.  Defective clock motor.
c.  Low inlet pressure.

d.  Drain line restricted.
e.  All skipper tabs in the "out" position.

f.  The brine injector is plugged.
g.  Main diaphragm is torn.
h.  Timer knob out of alignment with

Time Gear.

i. 

Defective solenoid coil.

a.  Verify electrical service (fuse, circuit

breaker, light switch, pull chain, power
cord).

b.  Replace the clock motor.
c.  Verify that the service inlet pressure is

a minimum of 20 psi.

d.  Insure the drain line is free of kinks.
e.  Push desired number of skipper tabs to

the "in" position.

f.  Clean or replace injector.
g.  Replace diaphragm.
h.  Realign the Knob and Gear.

i. 

Test and replace the solenoid coil.

2.  Hard water to service.

a.  The bypass valve is open or faulty.
b.  No salt in storage tank.
c.  Not enough water in the storage tank.

d.  Unit fails to draw brine.
e.  Excessive water usage.
f.  Unit not regenerating.
g.  Loss of resin.
h.  Change in raw water hardness.
i. 

Leak at the distributor tube.

a.  Close bypass valve.
b.  Add salt.
c.  Verify that the safety float is properly

set.

d.  See symptom/cause # 6.
e.  Check regeneration frequency.
f.  See symptom/cause # 1.
g.  See symptom/cause # 4.
h.  Test water hardness.
i. 

Verify that the distributor tube is seated
correctly and is not cracked.

3.  Excessive salt usage.

a.  Excessive water in storage tank.

b.  Regeneration is taking place too

frequently.

c.  Faulty safety float.

a.  Verify that the safety float is properly

set.

b.  Check regeneration frequency.

c.  Replace safety float.

4.  Loss of resin.

a.  Faulty air check in storage tank.
b.  Leak at the distributor tube.

c.  Backwash flow improperly adjusted.

a.  Clean or replace air check.
b.  Verify that the distributor tube is seated

correctly and is not cracked.

c.  Verify the backwash flow.

5.  Salt water to service.

a.  Brine/slow rinse cycle time set too

short.

b.  Excessive water in the storage tank.
c.  Brine injector undersized.

a.  Verify cycle time.

b.  Verify that the safety float is adjusted

correctly and properly.

c.  Verify proper injector selection.

6.  Control fails to draw

brine.

a.  Brine injector plugged.
b.  Filter screen plugged
c.  Loose brine line connection.

d.  Drain line is restricted

e.  Low inlet pressure.

f.  Main diaphragm is torn.
g.  Solenoid plunger stuck open.

a.  Clean and replace injector.
b.  Clean and replace screen.
c.  Verify that all the brine line connections

are tight.

d.  Insure that the drain line is not kinked

or plugged.

e.  Verify that the service inlet pressure is

a minimum of 20 psi.

f.  Replace diaphragm.
g.  Clean or replace the solenoid plunger

assembly.

7.  Continuous flow to

drain.

a.  Drain plunger stuck open.
b.  Clock motor stalled.

a.  Clean or replace the drain plunger

assembly.

b.  Replace the clock motor.

8.  Loss of water pressure.

a.  Iron build up in mineral tank.

b.  Lower distributor basket crushed.

c.  Resin has lost mechanical strength.

a.  Increase salt dosage or regenerate

more frequently.

b.  Replace basket and verify that the

distributor is cut 1/2 inch below the top
of the tank threads.

c.  Replace resin

Summary of Contents for 500 series

Page 1: ...OPERATING INSTRUCTIONS Model AS0715 E Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial...

Page 2: ...imately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add...

Page 3: ...ms call C 3 Daily Water Usage in litres call D For household situations allow 250 litres per person per day CALCULATION N 1000 x C D x H Select nearest lower whole number If necessary consult your dea...

Page 4: ...e system pressure must be between 140 kPa and 690 kPa psi 5 If the system pressure is greater than 690kPa psi a pressure reducing valve must be installed 6 The unit must be installed in accordance wit...

Page 5: ...Again turn knob B counter clockwise until cam follower G has fully depressed drain valve stem H Water will run from drain line and water in the salt storage tank will be lowered approximately to the...

Page 6: ...enerations select tabs 1 3 5 7 9 11 From the left column locate the number in the family reading along and down from the hardness column where the column intersect gives the number of regenerations fo...

Page 7: ...AS0715 E Page 7...

Page 8: ...AS0715 E Page 8 Water Conditioning Control System Installation Operating and Maintenance Manual 541 030 VALVE...

Page 9: ...repare the resin bed for brining In brine draw concentrated salt brine is drawn from the brine tank and directed to flow down through the riser tube and up through the resin bed to the drain Brine is...

Page 10: ...e appears in the window Note A M or P M Set Time of Day 1 Remove the front dust cover from the timer assembly 2 Turn the Timer Knob B until the alignment mark located on the Time of Day Gear C points...

Page 11: ...15 87 Screw Head Mount 4 15 529 239 1 Cycle Cam Knob Assembly 1 16 529 219 3 Drain Plunger Assembly 1 17 401 7 return Spring Drain Plunger 1 18 185 0221 1 O ring Plunger Cap 1 19 529 286 Plunger Cap 1...

Page 12: ...AS0715 E Page 12...

Page 13: ...1 19 186 111 N O ring Brine Fitting 1 20 541 250 1 Brine Fitting 1 21 19 19 C Clip Backwash Flow Adjuster 1 22 541 243 Backwash Flow Adjuster w o rings 1 23 529 244 Gasket Cross Over Port 1 24 541 244...

Page 14: ...AS0715 E Page 14...

Page 15: ...ently c Faulty safety float a Verify that the safety float is properly set b Check regeneration frequency c Replace safety float 4 Loss of resin a Faulty air check in storage tank b Leak at the distri...

Page 16: ...he timer assembly 6 Follow these steps in reverse to reinstall the timer assembly Main Diaphragm Replacement 1 Disconnect all electrical power to the control 2 Place the bypass valve into the bypass p...

Page 17: ...wer to the control 2 Place the bypass valve into the bypass position 3 Relieve system pressure 4 Disconnect the solenoid cable from the solenoid coil 5 Remove the four 4 screws from the backcap 6 Plac...

Page 18: ...Lightly lubricate the o rings with a Dow 111 Silicone based lubricant 11 Follow these steps in reverse to re install the backwash adjustment valve Solenoid Assembly Replacement 1 Disconnect all elect...

Page 19: ...r Cabinet Model Float Distance X AS0715 E 100mm AS0922 E 200mm AS1029 E 260mm Adjustment of Softener Brine Valve 1 Lift float rod to full up position 2 Set float to distance shown Measure from the top...

Reviews: