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AS0715-E

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4

LOCATION  &  INSTALLATION

1. 

The softener should be located indoors or protected from the weather.

2. 

The  softener  requires  an  inlet  water  pressure  between  140kPa  (20psi)  and  690kPa
(100psi) and 240 volt 10 amp electric power supply.

2. 

The softener should service all water lines in the house except the toilet and outside taps.
The  softener  should  be  positioned  on  a  level  flat  surface  close  to  a  drain  or  any  other
properly trapped waste outlet. The brass adaptors supplied are suitable for 20mm (3/4")
female fittings and the softener should be connected to the supply with raw water to the
inlet  connector  and  softened  water  lines  to  the  outlet  as  indicated  on  the  valve.  If
soldering  fittings  are  used,  the  adaptors  should  be  removed  from  the  valve  whilst  the
fittings are being soldered.

3. 

When facing the front of the control the inlet is to the right and the outlet is to the left.

4. 

The system pressure must be between 140 kPa and 690 kPa psi.

5. 

If the system pressure is greater than 690kPa psi a 

pressure  reducing  valve

  must  be

installed.

6. 

The unit must be installed in accordance with local codes.

7. 

Do not over tighten connections.

8. 

Drain line ID must be at least 12mm.

9. 

Teflon tape should be used when installing he drain fitting into the control valve.

10. 

The drain line must be free of kinks.

11. 

A safety float with an air check is installed.

12. 

Insure all connections are tight.

Note:  DO NOT use teflon tape when connecting the fitting kits to the control valve.

13. 

There are two drain lines, one from the brine tank and one from the softener valve, these
lines  must  have  an  air  gap  of  at  least  40mm  or  twice  the  pipe  diameter  at  the  drain
entrance. The drain line from the brine tank is gravity fed and hence the drain is required
to be below the outlet elbow on the tank.

14.

The  drain  line  from  the  softener  valve  is  under  pressure  during  regeneration  but  for
correct operation a maximum of 2.4m of 15NB pipe with no rises can be connected.

A manual Bypass should be installed.

Summary of Contents for 500 series

Page 1: ...OPERATING INSTRUCTIONS Model AS0715 E Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial...

Page 2: ...imately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add...

Page 3: ...ms call C 3 Daily Water Usage in litres call D For household situations allow 250 litres per person per day CALCULATION N 1000 x C D x H Select nearest lower whole number If necessary consult your dea...

Page 4: ...e system pressure must be between 140 kPa and 690 kPa psi 5 If the system pressure is greater than 690kPa psi a pressure reducing valve must be installed 6 The unit must be installed in accordance wit...

Page 5: ...Again turn knob B counter clockwise until cam follower G has fully depressed drain valve stem H Water will run from drain line and water in the salt storage tank will be lowered approximately to the...

Page 6: ...enerations select tabs 1 3 5 7 9 11 From the left column locate the number in the family reading along and down from the hardness column where the column intersect gives the number of regenerations fo...

Page 7: ...AS0715 E Page 7...

Page 8: ...AS0715 E Page 8 Water Conditioning Control System Installation Operating and Maintenance Manual 541 030 VALVE...

Page 9: ...repare the resin bed for brining In brine draw concentrated salt brine is drawn from the brine tank and directed to flow down through the riser tube and up through the resin bed to the drain Brine is...

Page 10: ...e appears in the window Note A M or P M Set Time of Day 1 Remove the front dust cover from the timer assembly 2 Turn the Timer Knob B until the alignment mark located on the Time of Day Gear C points...

Page 11: ...15 87 Screw Head Mount 4 15 529 239 1 Cycle Cam Knob Assembly 1 16 529 219 3 Drain Plunger Assembly 1 17 401 7 return Spring Drain Plunger 1 18 185 0221 1 O ring Plunger Cap 1 19 529 286 Plunger Cap 1...

Page 12: ...AS0715 E Page 12...

Page 13: ...1 19 186 111 N O ring Brine Fitting 1 20 541 250 1 Brine Fitting 1 21 19 19 C Clip Backwash Flow Adjuster 1 22 541 243 Backwash Flow Adjuster w o rings 1 23 529 244 Gasket Cross Over Port 1 24 541 244...

Page 14: ...AS0715 E Page 14...

Page 15: ...ently c Faulty safety float a Verify that the safety float is properly set b Check regeneration frequency c Replace safety float 4 Loss of resin a Faulty air check in storage tank b Leak at the distri...

Page 16: ...he timer assembly 6 Follow these steps in reverse to reinstall the timer assembly Main Diaphragm Replacement 1 Disconnect all electrical power to the control 2 Place the bypass valve into the bypass p...

Page 17: ...wer to the control 2 Place the bypass valve into the bypass position 3 Relieve system pressure 4 Disconnect the solenoid cable from the solenoid coil 5 Remove the four 4 screws from the backcap 6 Plac...

Page 18: ...Lightly lubricate the o rings with a Dow 111 Silicone based lubricant 11 Follow these steps in reverse to re install the backwash adjustment valve Solenoid Assembly Replacement 1 Disconnect all elect...

Page 19: ...r Cabinet Model Float Distance X AS0715 E 100mm AS0922 E 200mm AS1029 E 260mm Adjustment of Softener Brine Valve 1 Lift float rod to full up position 2 Set float to distance shown Measure from the top...

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