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MAN-051 ING
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4.2 INSTRUCTIONS FOR THE DISASSEMBLY/ASSEMBLY OF THE CLUTCH
ATTENTION:
the following operations can be performed by a skilled mechanic, under the
condition to have available the dedicated tools shown on the text; otherwise it is
necessary to apply to an Authorized Service Center.
Refer to the following drawing during the operations.
OPERATIONS
TOOLS
Clutch disassembly
1.
Remove the clutch cover (3 screws M6).
Allen Wrench 5mm – T type
2.
Remove the spark plug and replace with special tool
to prevent crankshaft from turning.
Piston fitting: P.N. 10271
3.
Remove nut (1 screw M10x1).
12 point wrench 17 mm
4.
Remove the external washer, the drum complete
with roller cage, the internal washer.
5.
Remove the special tool from the head and using the
clutch wrench, remove the 20x1 nut and the starter
ring.
ATTENTION: turn clockwise as the nut has the
left thread.
Clutch wrench: P.N. S884
30 mm socket
6.
Apply the clutch puller on clutch and remove the
clutch, with starter ring.
Clutch puller :P.N. 10272-C
12 point wrench 19mm.
7.
Remove the starter ring (3 screws M6)
12 point wrench 10 mm
1 Drum nut
5 Screw 9 Clutch body
2 External washer 6 Clutch drum 10 Starter ring
3 Roller cage 7 Internal washer 11 Screw
4 Sprocket 8 Locking nut