IAI SS-S Instruction Manual Download

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Summary of Contents for SS-S

Page 1: ...SS Actuator Instruction Manual Sixth Edition Standard Type SS S M Cleanroom Type SSCR S M IAI America Inc...

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Page 3: ...t whoever is handling this product can reference it quickly when necessary Important This instruction manual is original This product is not to be used for any other purpose from what is noted in this...

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Page 5: ...ng Load Length 18 1 3 Options 19 1 3 1 AQ Seal Model AQ 19 1 3 2 Brake equipped Type Model B 19 1 3 3 Reversed home Type Model NM 19 1 3 4 Slider Part Roller Type Model SR 19 1 3 5 Air Vacuum Joint on...

Page 6: ...pplied on the Guide 41 5 6 2 Grease Applied on the Ball Screw 41 5 6 3 How to Apply the Grease 41 5 7 Grease Supply to the Guide and the Ball Screw for the Cleanroom Type 43 5 7 1 Grease to Apply 43 5...

Page 7: ...nt safety parts of machinery Safety device etc Do not use the product outside the specifications Failure to do so may considerably shorten the life of the product Do not use it in any of the following...

Page 8: ...he safety factor of the hook in such factors as shear strength Do not get on the load that is hung on a crane Do not leave a load hung up with a crane Do not stand under the load that is hung up with...

Page 9: ...seness Failure to do so may cause a fire electric shock or malfunction of the product Never cut and or reconnect the cables supplied with the product for the purpose of extending or shortening the cab...

Page 10: ...to secure safety Do not insert a finger or object in the openings in the product Failure to do so may cause an injury electric shock damage to the product or fire When releasing the brake on a vertica...

Page 11: ...inal block or any of the various setting switches in the power ON mode Failure to do so may result in an electric shock or malfunction 7 Automatic Operation Check before starting the automatic operati...

Page 12: ...ult in a damage to the product When releasing the brake on a vertically oriented actuator exercise precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity The s...

Page 13: ...e product is not handled correctly will result in death or serious injury Danger Warning This indicates a potentially hazardous situation which if the product is not handled correctly could result in...

Page 14: ...obot is operated under a load equal to or greater than the allowable moment abnormal noise or vibration failure or shorter life may result 6 Set the overhang load length within the allowable range The...

Page 15: ...tandards Compliances This actuator complies with the following overseas standard Refer to Overseas Standard Compliance Manual ME0287 for more detailed information applicable not applicable RoHS Direct...

Page 16: ...tor side Standard Specification Stainless steel sheet Front cover Slider Base Motor Housing Encoder cover Side cover Attached cable Right Side Left Side Motor side Opposite side of the motor Cleanroom...

Page 17: ...nclosed components If you find any faulty or missing parts contact your local IAI distributor 1 1 1 Parts No Name Model number Quantity Remarks 1 Actuator Refer to How to Read the Model Nameplate and...

Page 18: ...Instruction Manual for Teaching Pendant IA T X XD ME0160 5 Instruction Manual for DeviceNet ME0124 6 Instruction Manual for CC Link ME0123 7 Instruction Manual for ProfiBus DP ME0153 8 Instruction Ma...

Page 19: ...on AQ AQ Seal B Brake equipped type NM Reversed home type SR Slider Part Roller Type VR Air Vacuum Joint on Other Side Cable length N None S 3m M 5m X Specified length e g X07 7m Controller T1 XSEL J...

Page 20: ...on 1 2 1 Speed Type Motor Output W Lead mm Stroke mm Maximum Speed mm s 100 to 500 600 12 600 470 100 to 500 300 S 60 6 600 230 100 to 600 1000 700 960 800 765 900 625 20 1000 515 100 to 600 500 700 4...

Page 21: ...0 Vertical 4 84 9 Horizontal 40 100 10 Vertical 8 169 Horizontal 30 20 Vertical 6 128 Horizontal 60 M 150 10 Vertical 12 256 Rated acceleration 0 3 G Transportable mass is the same as it is at the rat...

Page 22: ...tions Check 16 1 2 3 Driving System Position Detector Ball Screw Specifications Type Motor Output W Lead mm No of Encoder Pulses Type Diameter Accuracy 12 S 60 6 10 20 100 10 16 20 M 150 10 16 384 Rol...

Page 23: ...d Lost Motion Type Lead mm Positioning Repeatability mm Lost Motion mm 12 S 6 20 10 20 M 10 0 02 0 05 or less The values shown above are the accuracy at the delivery from the factory It does not inclu...

Page 24: ...ever X Y combination it is easy to deform the base itself Therefore use it with the Ma and Mc moment lowered to 1 2 or less of the rated value Refer to table below Keep the Ma and Mc moments applied t...

Page 25: ...F in case the actuator is mounted vertically Since SZMS SZMM MZMS MZMM LZMS and LZMM Types are designed for vertical installation they are equipped with a brake A brake box is required on the encoder...

Page 26: ...20 16 41 9 21 1 4 4 1 18 Controller side Mechanical side Front View Front View L Thickness Electric Wire Color Signal Name Pin No Pin No Signal Name Electric Wire Color Thickness Green PE 1 1 U Red Re...

Page 27: ...e Pin No 1 2 3 4 5 6 Pin No Signal Name Electric Wire Color Thickness Blue SD 7 1 BAT Black Orange SD 8 2 BAT Yellow Black BAT 9 3 SD Blue Yellow BAT 10 4 SD Orange Green VCC 11 5 VCC Green Brown GND...

Page 28: ...hickness Electric Wire Color Signal Name Pin No Pin No Signal Name Electric Wire Color Thickness Sky Blue 24VOUT 6 1 24VOUT Sky Blue Pink N 5 2 N Pink Light Green LS 4 3 LS Light Green Orange CREEP 3...

Page 29: ...low the instruction if there is any for the packaging condition Do not step or sit on the package Do not put any load that may cause a deformation or breakage of the package 1 How to Handle after Unpa...

Page 30: ...ently move during transportation If the end of an actuator is overhanging have an appropriate way to fix it to avoid shake due to the external vibration In the transportation without the end being fix...

Page 31: ...ient shielding measures Where noise generates due to static electricity etc Where the actuator is subject to a strong electric or magnetic field Where the actuator is subject to ultraviolet ray or rad...

Page 32: ...lem in ordinary operations it may cause a failure when the product is left stopped for a long while although it depends on the ambient environment especially in high temperature due to the ingredients...

Page 33: ...ing environment Make sure the platform to install the actuator possesses a structure with sufficient stiffness so vibration would not be generated The surface where the actuator will be mounted should...

Page 34: ...S and M8 for SS M Make sure to use hex socket head cap screws It is recommended to use high tensile bolts with ISO 10 9 or more When using the foot base to attach on the platform and the screw size is...

Page 35: ...faces Base side Base side Please follow the diagrams below for machining to mount on to the frame using the base surface When implementing the machining consider the thickness of the cover to avoid in...

Page 36: ...slider when fine tuning such as perpendicularity is required Have the depth of 10mm or less for screwing Screwing more than above causes the side cover damaged which may result in malfunction of the a...

Page 37: ...ity Nl min 12 600 50 SS S 6 300 30 20 1 000 80 SS M 10 500 40 If you already have the vacuum equipment check its performance If you do not have the vacuum equipment select equipment such as a vacuum p...

Page 38: ...edicated connection cable for extension or shorten the cable Do not pull on the dedicated connection cable or bend it forcibly The actuator cable out of the motor unit is a fixed type cable Fix the ca...

Page 39: ...ipe or duct to have an appropriate protection when there is a possibility of mechanical damage on a dedicated cable In case a dedicated cable is to be used at a moving part make sure to lay out the ca...

Page 40: ...force Pay attention not to concentrate the twisting force to one point on a cable Do not pinch drop a heavy object onto or cut the cable When a cable is fastened to affix make sure to have an appropr...

Page 41: ...ck If there is an indication to the cable for the space factor in a cable track refer to the wiring instruction given by the supplier when storing the cable in the cable track Avoid the cables to get...

Page 42: ...hen stops at the home position is Models Reversed point approximately from mechanical end mm SS S 5 SS M 5 As long as the direction for the home return operation is the same fine tuning can be conduct...

Page 43: ...mark 10 mm width Peel off the marks from the base sheet Note 1 Every mark has stickey back 2 Remove sear and stain from the surfase 3 Avoid Label or nameplate as a marking location 1 Used as origin po...

Page 44: ...the actuators back and forth repeatedly for around 5 cycles over a distance of 50mm or more after every 5 000 to 10 000 cycles A layer of the grease will recover 5 2 External visual inspection An exte...

Page 45: ...n In the inspection it should be checked if dust is involved inside and the condition of the lubricant Even if the grease of the guide and ball screw looks brown it will be fine as long as the sliding...

Page 46: ...result in the increase of sliding resistance shortening of life of each component or generation of abnormal noise 5 4 Cleaning Clean exterior surfaces as necessary Use a soft cloth to wipe away dirt a...

Page 47: ...mples of similar products Showa Shell Oil Albania Grease No 2 Mobil Oil Mobilax 2 5 6 2 Grease Applied on the Ball Screw IAI uses the following grease in our plant This grease possesses such superior...

Page 48: ...evenly Also wipe away the excess grease and splashed grease at last 4 Attach the side cover Pay attention on the stainless steel sheet in this process so it would not get damaged 5 On the guide supply...

Page 49: ...ning Do not attempt to apply fluorine and lithium grease Mixing with urea based grease may lose the lubrication performance the grease originally has which may result in such cases as damaging the mec...

Page 50: ...tainless steel sheet in this process so it would not get damaged 5 On the guide supply grease on the other side in the same manner 6 At last hold the stainless steel sheet on the alignment mark and af...

Page 51: ...by how it is tensed If the stainless steel sheet is tensed with high force and the clearance to the slider is too big it may cause breakage with fatigue On the other hand if the tension is too loose t...

Page 52: ...g Coil Spring Sheet Slider 2 Cleanroom specification Roller Structure Coil Spring Coil Spring Coil Spring Coil Spring Roller Roller Sheet Slider Caution Detach the slider cover slowly and gently For C...

Page 53: ...ng on the clearance checking tool adjust the stainless steel sheet on the loosened end by moving it in the direction indicated with an arrow below so the clearance between the top surface of the stain...

Page 54: ...is no contact of the edge on the stainless steel sheet to the slider body through the whole stroke range Slider Body Stainless Steel Sheet Clearance between edge on stainless steel sheet and slider b...

Page 55: ...least 100 1 Connect the motor cable and encoder cable Refer to Pg 224 for the details of the cables 2 The slider goes up the ME in the home return operation Pay attention to interference to peripheral...

Page 56: ...etails of the cables 2 The slider goes up the ME in the home return operation Pay attention to interference to peripherals SE Stroke End ME Mechanical End 3 It is the datum point for calculation of Ma...

Page 57: ...he details of the cables 2 The slider goes up the ME in the home return operation Pay attention to interference to peripherals SE Stroke End ME Mechanical End 3 It is the datum point for calculation o...

Page 58: ...2 The slider goes up the ME in the home return operation Pay attention to interference to peripherals Applicable Tube O D 6 Secure at least 100 Standard Opposite Type Option SE Stroke End ME Mechanic...

Page 59: ...rn operation Pay attention to interference to peripherals SE Stroke End ME Mechanical End Secure at least 100 Standard Option E M8 depth 10 Opposite Type Strokes 100 200 300 400 500 600 700 800 900 10...

Page 60: ...eripherals SE Stroke End ME Mechanical End Secure at least 100 Standard Option E M8 depth 10 Opposite Type M E 2 Strokes 100 200 300 400 500 600 700 800 900 1000 A 492 592 692 792 892 992 1092 1192 12...

Page 61: ...on distance from 5 000km to 10 000km considering such factors as the operation velocity and the operation rate Also the life of the guide has enough margin in the radial load and is mostly impacted by...

Page 62: ...arranty 1 Anything other than our product 2 Modification or repair performed by a party other than us unless we have approved such modification or repair 3 Anything that could not be easily predicted...

Page 63: ...ining to maintenance or management of human life or health 2 A mechanism or mechanical equipment intended to move or transport people such as a vehicle railway facility or aviation facility 3 Importan...

Page 64: ...Change History 58 Change History Revision Date Description of Revision October 2010 August 2013 First edition Second edition Third edition Fourth edition Fifth edition Sixth edition Revised overall...

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Page 66: ...6 889524 SHANGHAI JIAHUA BUSINESS CENTER A8 303 808 Hongqiao Rd Shanghai 200030 China TEL 021 6448 4753 FAX 021 6448 3992 website www iai robot com Technical Support available in USA Europe and China...

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