IAI ROBO Cylinder RCP2 Series Operating Manual Download

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9. Maintenance and Inspection

Peripheral

openings

Center

openings

Install the clearance-checking
tool instead of the slider covers.

2)  Remove the stainless-sheet retainer screws on both sides and pull out the stainless sheet.
3)  Guide a new stainless sheet into the slider.
4)  Hold the stainless sheet in place, and affix the retainer plates and screws.

At this time, securely tighten the screws only on the motor side, and leave the screws on the counter-motor
side loose.

How to prevent the stainless sheet from lifting (SA5C/SA6C/SA7C)

Slightly bend the stainless sheet downward near the center of the mounting holes so that the sheet can be held
securely.

5) Install the clearance-checking tool.

Stainless sheet

Near the center of the mounting holes

Slightly bend the sheet
downward.

Sheet slider

Stainless-sheet retainer plates and screws
Securely tighten the screws only on the motor side,
and leave the screws on the counter-motor side
loose.

Summary of Contents for ROBO Cylinder RCP2 Series

Page 1: ...pling type RCP2 SA5C SA6C SA7C RCP2 SA5R SA6R SA7R SS7C SS8C HS8C Standard type SS7R SS8R HS8R Cleanroom type Motor coupling type RCP2CR SA5C SA6C SA7C SS7C SS8C HS8C ROBO Cylinder RCP2 RCP2CR Actuators Slider Type Operating Manual Fifteen Edition ...

Page 2: ......

Page 3: ...ng the Operation Manual keep it in a convenient place so that whoever is handling this product can reference it quickly when necessary Important This Operation Manual is original The product cannot be operated in any way unless expressly specified in this Operation Manual IAI shall assume no responsibility for the outcome of any operation not specified herein Information contained in this Operatio...

Page 4: ...O LONG OF SCREWS ARE USED Model Actuator Base Thread Depth SA5 4 mm or more and 7 mm or less SA6 5 mm or more and 9 mm or less SA7 5 mm or more and 9 mm or less SS7 5 mm or more and 8 mm or less SS8 8 mm or more and 10 mm or less HS8 8 mm or more and 10 mm or less ...

Page 5: ...grease specified in the maintenance inspection sections of the Operating Manual is for actuators of standard specification Using the grease for the standard actuators on the cleanroom actuators may generate dust C Grease by Kuroda Precision Industries is applied to the cleanroom actuators before shipment from IAI Recommended grease C Grease by Kuroda Precision Industries Ltd ...

Page 6: ...6 ...

Page 7: ...Notes on Installation 37 5 3 Installing the Main Body 38 5 3 1 Using the Tapped Holes at Back of the Base All Types 38 5 3 2 Using the Mounting Holes on Top of the Base SA5C SA6C SA7C 39 5 4 Installing the Load to the Slider 40 5 5 Reference Surface and Mounting Surface 41 5 6 Clamp Screws 42 5 7 Cleanroom Specification 43 5 7 1 Recommended Suction Rate 43 5 7 2 Suction Joint 43 6 Connection with ...

Page 8: ... Type 74 9 10 2 Motor Reversing Type 92 10 Appendix 100 10 1 External Dimensions 100 10 2 How to use the home mark 100 10 1 1 RCP2 SA5C 100 10 1 2 RCP2 SA6C 101 10 1 3 RCP2 SA7C 102 10 1 4 RCP2 SS7C 103 10 1 5 RCP2 SS8C 104 10 1 6 RCP2 HS8C 105 10 1 7 RCP2 SA5R 106 10 1 8 RCP2 SA6R 107 10 1 9 RCP2 SA7R 108 10 1 10 RCP2 SS7R 109 10 1 11 RCP2 SS8R 110 10 1 12 RCP2 HS8R 111 10 1 13 RCP2 SA5C 112 10 1...

Page 9: ... sure not to hang a load that weighs more than the equipment s capability limit Use a hook that is suitable for the load Consider the safety factor of the hook in such factors as shear strength Do not get on the load that is hung on a crane Do not leave a load hung up with a crane Do not stand under the load that is hung up with a crane 3 Storage and Preservation The storage and preservation envir...

Page 10: ... more persons or utilize equipment such as crane Ɣ When the work is carried out with 2 or more persons make it clear who is to be the leader and who to be the follower s and communicate well with each other to ensure the safety of the workers Ɣ When in transportation consider well about the positions to hold weight and weight balance and pay special attention to the carried object so it would not ...

Page 11: ... should have an emergency stop switch at hand with him so that the unit can be stopped any time in an emergency When the operation is to be performed inside the safety protection fence in addition to the workers arrange a watchman so that the machine can be stopped any time in an emergency Also keep watch on the operation so that any third person can not operate the switches carelessly Place a sig...

Page 12: ... the emergency stop circuit so that the unit can be stopped immediately in an emergency during the unit operation Ɣ Take the safety measure not to start up the unit only with the power turning ON Failure to do so may start up the machine suddenly and cause an injury or damage to the product Ɣ Take the safety measure not to start up the machine only with the emergency stop cancellation or recovery ...

Page 13: ...ased at your own discretion 10 Disposal When the product becomes no longer usable or necessary dispose of it properly as an industrial waste Do not put the product in a fire when disposing of it The product may burst or generate toxic gases No Operation Description Description 6 Trial Operation Ɣ When the work is carried out with 2 or more persons make it clear who is to be the leader and who to b...

Page 14: ...hman so that the machine can be stopped any time in an emergency Also keep watch on the operation so that any third person can not operate the switches carelessly Ɣ Place a sign Under Operation at the position easy to see Ɣ For the grease for the guide or ball screw use appropriate grease according to the Operation Manual for each model Ɣ Do not perform the dielectric strength test Failure to do s...

Page 15: ...e product is not handled correctly will result in death or serious injury Danger Warning This indicates a potentially hazardous situation which if the product is not handled correctly could result in death or serious injury Warning Caution This indicates a potentially hazardous situation which if the product is not handled correctly may result in minor injury or property damage Caution Notice This...

Page 16: ... may run out after back and forth operations over a short distance Grease film may run out if the actuator is moved back and forth continuously over a distance of 30 mm or less As a guide perform a back and forth operation five times or over a distance of 50 mm or more after a back and forth operation over such short distance has been repeated 5 000 to 10 000 times This will restore oil film 5 Tur...

Page 17: ...n top of the box 7 1 2 Handling the Actuator after It is Unpacked Lift the actuator up by the base to remove it from the packing When carrying the actuator make sure not to bump it Take particular care with the front cover and motor cover Do not exert excessive force on any part of the actuator Be careful not to cause the cables to receive a tensile force Be careful when handling the stainless she...

Page 18: ...ting the package down do not let the package receive an impact upon contacting the floor 7 2 2 Handling After Unpacking Please adhere to the following instructions when handling the assembled unit whether it was shipped pre assembled at IAI or assembled on your site Secure the slider so that it does not move unexpectedly during transport If the end of the actuator is protruding fasten it down prop...

Page 19: ...onal Standards Compliances This actuator complies with the following overseas standards Refer to Overseas Standard Compliance Manual ME0287 for more detailed information g n i k r a M E C e v i t c e r i D S H o R ...

Page 20: ...s not a robot cable even when ordered with a robot cable option When designing please make sure not to give repeated bending loads to this cable The robot cable is applicable only to the connecting cables Stainless Sheet Opposite Motor End Side Cover Right Side Left Side Cable Joint Connector Actuator Cable Motor End Front Cover Base Bearing Housing Slider Motor End Cap Motor Cover Opposite Motor ...

Page 21: ...loads to this cable The robot cable is applicable only to the connecting cables Motor End Cap Stainless Sheet Opposite Motor End Side Cover Right Side Left Side Cable Joint Connector Actuator Cable Motor End Front Cover Base Bearing Housing Slider Motor End Cap Motor Cover Suction Joint Stainless Sheet Opposite Motor End Side Cover Right Side Left Side Cable Joint Connector Actuator Cable Motor En...

Page 22: ... bending loads to this cable The robot cable is applicable only to the connecting cables Motor End Pulley Cover Stainless Sheet Opposite Motor End Side Cover Right Side Left Side Front Cover Base Mounting Flange Motor End Cap Motor Cover Slider Stainless Sheet Opposite Motor End Side Cover Right Side Left Side Motor End Front Cover Base Mounting Flange Pulley Cover Motor End Cap Motor Cover Slider...

Page 23: ... cable option When designing please make sure not to give repeated bending loads to this cable The robot cable is applicable only to the connecting cables Stainless Sheet Opposite Motor End Side Cover Right Side Left Side Mounting Flange Motor Bracket Motor End Front Cover Base Slider Motor End Cap Motor Cover Pulley Cover ...

Page 24: ... 0 E M r e l l o r t n o C L E S P 2 Operation Manual for PCON C CG CF Controller ME0170 3 Operation Manual for PCON CY Controller ME0156 4 Operation Manual for PCON SE Controller ME0163 5 Operation Manual for PCON 4 6 1 0 E M r e l l o r t n o C O P L P 6 Operation Manual for MEC Controller ME0245 7 Operation Manual for 6 1 2 0 E M r e l l o r t n o C P E S A P E S P 8 Operation Manual for PC Sof...

Page 25: ... Wirings taken out from end BL Brake Wirings taken out from left BR Brake Wirings taken out from right NM Reversed home specification ML Motor reversing at left MR Motor reversing at right SR Slider roller specification VR Suction joint on opposite side Series Standard type RCP2 Cleanroom type RCP2CR Encoder type I Incremental Motor type 42P 42 square 56P 56 square 86P 86 square Lead 3 3 mm 10 10 ...

Page 26: ... 75 6 295 300 270 230 200 180 150 SA6C SA6R 42P 12 300 460 600 540 460 400 360 300 380 540 660 770 860 940 980 850 740 650 580 SA6C 42P 20 380 540 660 770 800 stroke 250 to 600 installed vertically 740 650 580 4 133 120 8 266 240 SA7C SA7R 56P 16 380 533 480 Caution Do not set any speed or acceleration deceleration exceeding the rated speed or acceleration deceleration Doing so may result in vibra...

Page 27: ...e varies depending on the controller It is the payload when operating with the rated acceleration below Lead 3 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 6 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Lead 12 Rated acceleration 0 3 G when horizontal 0 2 G when vertical It is the payload when operating with the rated acceleration below Lead 3 Rated acceleratio...

Page 28: ...hen vertical Lead 6 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Maximum acceleration 0 7 G when horizontal 0 3 G when vertical Lead 12 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Maximum acceleration 0 7 G when horizontal 0 3 G when vertical Lead 20 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Maximum acceleration 0 7 G when horizontal 0 2 G when v...

Page 29: ... when vertical Maximum acceleration 0 7 G when horizontal 0 3 G when vertical Lead 12 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Maximum acceleration 0 7 G when horizontal 0 3 G when vertical Lead 20 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Maximum acceleration 0 7 G when horizontal 0 2 G when vertical Horizontal Horizontal Horizontal Horizontal Vertical Verti...

Page 30: ...ing with the rated acceleration below Lead 3 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 6 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Lead 12 Rated acceleration 0 3 G when horizontal 0 2 G when vertical RCP2 SA6R It is the payload when operating with the rated acceleration below Lead 3 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 6 Rated...

Page 31: ...6 Lead 12 Lead 3 Lead 6 Lead 12 Speed mm s Speed mm s It is the payload when operating with the rated acceleration below Lead 4 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 8 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Lead 16 Rated acceleration 0 3 G when horizontal 0 2 G when vertical It is the payload when operating with the rated acceleration below Lead 3 ...

Page 32: ...0 Lead 20 Acceleration Speed mm s Speed mm s Speed mm s Speed mm s Minimum speed 100 mm s Minimum speed 100 mm s Acceleration 0 5 G It is the payload when operating with the rated acceleration below Lead 5 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 10 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Lead 20 Rated acceleration 0 3 G when horizontal 0 2 G when vert...

Page 33: ... Lead 8 Lead 16 Lead 4 Lead 8 Lead 16 Speed mm s Speed mm s Speed mm s Payload kg It is the payload when operating with the rated acceleration below Lead 4 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 8 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Lead 16 Rated acceleration 0 3 G when horizontal 0 2 G when vertical It is the payload when operating with the rate...

Page 34: ...G Payload kg Payload kg Payload kg Payload kg Speed mm s Speed mm s Speed mm s Speed mm s Minimum speed 100 mm s Minimum speed 100 mm s It is the payload when operating with the rated acceleration below Lead 5 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 10 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Lead 20 Rated acceleration 0 3 G when horizontal 0 2 G when ...

Page 35: ...Lead 6 Lead 12 Lead 3 Lead 6 Lead 12 Speed mm s Speed mm s Payload kg It is the payload when operating with the rated acceleration below Lead 4 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 8 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Lead 16 Rated acceleration 0 3 G when horizontal 0 2 G when vertical It is the payload when operating with the rated accelerati...

Page 36: ...eed mm s Speed mm s Speed mm s Minimum speed 100 mm s Minimum speed 100 mm s It is the payload when operating with the rated acceleration below Lead 5 Rated acceleration 0 2 G when horizontal 0 2 G when vertical Lead 10 Rated acceleration 0 3 G when horizontal 0 2 G when vertical Lead 20 Rated acceleration 0 3 G when horizontal 0 2 G when vertical It is the payload when operating with the rated ac...

Page 37: ...ll screw 10 mm Rolled C10 5 10 SS8C SS8R 56P 20 Ball screw 16 mm Rolled C10 HS8C HS8R 86P 30 800 Ball screw 16 mm Rolled C10 1 Number of pulses input to the controller 4 Cleanliness class of Cleanroom type RCP2CR Item Specification Cleanliness class Class 10 1 Pm when air is suctioned from the suction joint at an appropriate rate of suction 5 Common specifications Specification Item SA5C or SA6C l...

Page 38: ...8C R HS8C R Static Allowable Moments c M b M a M l e d o M SA5C R 18 6 N m 1 9 kgf m 26 6 N m 2 7 kgf m 47 5 N m 4 8 kgf m SA6C R 38 3 N m 3 9 kgf m 54 7 N m 5 6 kgf m 81 0 N m 8 3 kgf m SA7C R 50 4 N m 5 1 kgf m 71 9 N m 7 3 kgf m 138 0 N m 14 1 kgf m SS7C R 79 4 N m 8 1 kgf m 79 4 N m 8 1 kgf m 172 9 N m 17 6 kgf m SS8C R 198 9 N m 20 3 kgf m 198 9 N m 20 3 kgf m 416 7 N m 42 5 kgf m HS8C R 198 ...

Page 39: ...surface of the slider as shown in the figure below L SA5C R 39 mm SA6C R 40 mm SA7C R 43 mm SS7C R 36 mm SS8C R 48 mm HS8C R 48 mm Caution Make sure the length of the load installed on the actuator does not exceed the allowable overhang load length L If the allowable overhang load length is exceeded vibration may generate or the settling time may become longer If the actuator is used at load momen...

Page 40: ...ceeded vibration may generate or the service life of the guides may be reduced 7 Actuator Precision 1 Actuator installation surface Parallelism of the actuator installation surface bottom surface of the base and load installation surface top surface at an arbitrary stroke position 0 1 mm or less 2 Traveling parallelism when the actuator is installed affixed on a flat smooth surface 1 0 05 mm m or ...

Page 41: ...RL Standard rated life In addition have a calculation for the drop of life with the formula below if there is a concern that the life could drop due to the condition of vibration or way to be attached 㻌㻌㻌㻌 L 㻌㻌㻌㻌䞉㻌㻌㻌㻌䞉㻌㻌㻌㻌㻌䞉URL 㻌㻌㻌㻌 L Operaition life km 㻌 CM Dynamic allowable moment N䡡m M Moment to work N䡡m 㻌 fws Standard operational coefficient fw Load coefficient㻌 f䃐 Attachme...

Page 42: ... the whole length of the product select 1 2 or 1 5 for the attachment coefficient depending on the position of screw fixing For attachment in whole area use all of the tapped holes counterbored holes on the seat surface to fix Standard rated life URL The standard product rated life differs for each model Standard rated life URL Model 5 000km RCP2 SA5C SA6C SA7C SA5R SA6R SA7R RCP2CR SA5C SA6C SA7C...

Page 43: ...ion This product is not intended to be used in a chemical environment In general the environment should be one in which an operator can work without protective gear Work space needed for maintenance inspection Motor coupling type Motor reversing type 4 2 Storage Preservation Environment The storage preservation environment should be similar to the installation environment In addition you must take...

Page 44: ...led vertically oriented attempt to put the motor up unless there is a special reason Putting the motor on the lower side would not cause a problem in an ordinary operation However it may rarely cause a problem when it is not operated for a long period depending on the surrounding environment especially high temperature caused by the grease being separated and the base oil flowing into the motor un...

Page 45: ...ot allow powder dust or iron powder to generate around the stainless sheet If generation of powder dust iron powder cannot be fully prevented wipe the stainless sheet after the operation to remove all particles attached to the sheet If the actuator is operated with the stainless sheet carrying foreign particles the particles may enter the slider and damage the sheet or cause the sheet to deform li...

Page 46: ...tuator using these tapped holes The effective depths of base mounting screws are listed below Be careful not to let the ends of bolts project from the holes If necessary use the additional reamed holes that are provided for positioning purposes Type Tap Size Screw Effective Depth Reamed Hole SA5C M4 4mm or more and 7mm or less 4H7 depth 5 mm or less SA6C M5 5mm or more and 9mm or less 4H7 depth 5 ...

Page 47: ...ng material is aluminum Mounting Hole Reference SA5C M4 10 M4 15 4 5 drill 8 counterbore depth 4 5 SA6C M4 10 M4 15 4 5 drill 8 counterbore depth 4 5 SA7C M5 10 M4 15 6 drill 9 5 counterbore depth 5 5 Note When reinstalling the side covers do not let them contact the end faces of the stainless sheet This may damage or bend the stainless sheet causing the sheet to deteriorate or wear quickly Theref...

Page 48: ...reamed hole to allow adjustment Sizes and depths of tapped holes and reamed holes on slider Model Tap size Depth of thread A B C Reamed hole size SA5C M4 9 mm 30 mm 19 mm 26 mm 4H7 depth 6 mm SA6C M5 9 mm 50 mm 32 mm 31 mm 5H7 depth 6 mm SA7C M5 10 mm 50 mm 32 mm 39 mm 5H7 depth 10 mm SS7C M5 10 mm 50 mm 32 mm 32 mm 5H7 depth 10 mm SS8C M8 10 mm 75 mm 45 mm 45 mm 8H7 depth 10 mm HS8C M8 10 mm 75 m...

Page 49: ...t maintenance work to be performed The side and bottom faces of the actuator base provide the reference planes for slider travel When traveling precision is required use these surfaces as the reference planes for mounting Caution As shown above the side faces of the base provide the reference planes for slider travel When precision is required use these surfaces as the reference planes for mountin...

Page 50: ...ing table use the special washer made for high strength bolts that comes with the actuator if the bolt is M8 or larger This is unnecessary for M6 or smaller bolts Do not use a common spring washer The recommended screw torque is given below Screw Torque Screw Nominal Diameter When the bolt seating surface is steel When the bolt seating surface is aluminum M4 3 6 N m 0 38 kgf m 1 8 N m 0 18 kgf m M...

Page 51: ...m s 80 SA5C lead 12 mm 600 mm s 50 SA5C lead 6 mm 300 mm s 30 SA5C lead 3 mm 150 mm s 15 SA6C lead 20 mm 1000 mm s 80 SA6C lead 12 mm 600 mm s 50 SA6C lead 6 mm 300 mm s 30 SA6C lead 3 mm 150 mm s 15 SA7C lead 16 mm 533 mm s 70 Model SA7C lead 8 mm 266 mm s 40 SA7C lead 4 mm 133 mm s 30 SS7C lead 12 mm 600 mm s 50 SS7C lead 6 mm 300 mm s 30 SS7C lead 3 mm 150 mm s 15 SS8C lead 20 mm 666 mm s 80 SS...

Page 52: ...entative Connection with PCON PSEL Controllers Dedicated cables Motor cable Robot cable CB RCC MA indicates the cable length A desired length up to 20 m can be specified Example 080 8 m Connection with PMEC PSEP Controllers Dedicated cables Motor encoder cable CB PSEP MPA indicates the cable length A desired length up to 20 m can be specified Example 080 8 m Dedicated cables Connecting the RCP2 an...

Page 53: ... appropriate protection when there is a possibility of mechanical damage on a dedicated cable In case a dedicated cable is to be used at a moving part make sure to lay out the cable without applying any force to pull the connector or extreme bend on the cable Do not attempt to use the cable with a bending radius below the allowable value Make certain that the connectors are plugged properly Insuff...

Page 54: ... not to concentrate the twisting force to one point on a cable Do not pinch drop a heavy object onto or cut the cable When a cable is fastened to affix make sure to have an appropriate force and do not tighten too much Do not use spiral tube in any position where cables are bent frequently ...

Page 55: ...tructions below when using a cable track If there is an indication to the cable for the space factor in a cable track refer to the wiring instruction given by the supplier when storing the cable in the cable track Avoid the cables to get twined or twisted in the cable track and also to have the cables move freely and do not tie them up Avoid tension being applied when the cables are bent Do not pi...

Page 56: ...ving direction parameter etc must be adjusted Consult IAI for details 7 3 Motor Reversing at Left Motor Reversing at Right ML indicates that the motor reverses on the left side as viewed from the motor while MR indicates that the motor reverses on the right side These options can be specified for motor reversing types such as the SA5R SA6R SA7R SS7R SS8R and HS8R 7 4 Slider Roller Specification Th...

Page 57: ...11 9 12 15 7 8 18 A VMM B VMM A B BK BK NC NC LS LS A A B B VCC VPS GND NC NC NC FG L Controller end Black White Red Green Brown Yellow Orange Gray Black White Yellow Red Green Brown White identification tape Yellow identification tape Red identification tape Green identification tape Terminal number Terminal number Mechanical end Controller side indicates the cable length Max 20m Example 080 8 m ...

Page 58: ...Red 1 White Black 1 White Red1 Pink Black 1 Pink Red1 Yellow Black 1 Orange Black 2 Orange Red2 Orange Black 2 Orange Red2 Brown Green Brown Pink Blue Orange Yellow Yellow Blue Red1 Red Gray Mechanical end Controller end Front Front JST JST Ground Ground Ground Ground A VMM B A VMM B A VMM A B VMM B I 1318119 3 AMP SLP 06V CN3 CN1 A1 A2 A3 B1 B2 B3 1 2 3 4 5 6 20 8 51 L CN3 C N 1 Approx φ7 82 14 4...

Page 59: ... Cable Fixed Use 75mm Controller side Mechanical side Front View Front View 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 BK BK ENA ENA ENB ENB VPS F G ENA ENA ENB ENB GND GND VPS BK BK F G 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Cable Color Cable Color Standard Cable Robot Cable Signal Name Pin Name Standard Cable Robot Cable Signal Name Pin Name RD GY BR GN PL PK YW OR BL Drain OR BK1 OR RD1 LGY B...

Page 60: ... forth operation over such short distance has been repeated 5 000 to 10 000 times This will restore oil film Note 2 Check the condition of grease and wipe if off in case it is extremely dirty before supplying new grease Period of Grease Supply reference Supply grease in the earlier timing of either the operation distance or months described in the table below Period of grease supply reference Max ...

Page 61: ...ught to IAI or at the customer s site by IAI s service personnel as a rule If the actuator is fixed vertically grease applied to the guide may drip depending on the environment If this happens clean and add grease as necessary 9 3 Cleaning Clean the exterior as needed Wipe off dirt with a soft cloth Do not use strong compressed air on the actuator as this may force dust into the crevices Do not us...

Page 62: ...cleaning them 3 When the inspection maintenance work is complete install the side covers Tightening torque SA5C SA6C SA7C SS7C Thin head screw M3 6 87 2 N cm 8 90 kgf cm SS8C HS8C Thin head screw M4 6 204 N cm 20 8 kgf cm When installing the side covers do not let them contact the end faces of the stainless sheet This may damage or bend the stainless sheet causing the sheet to deteriorate or wear ...

Page 63: ... on the Guides The following grease is used when we ship the unit Idemitsu Kosan Daphne Eponex Grease No 2 Other companies also sell a grease similar to this If ordering from another maker give the name of this product and request something comparable Comparable products include the following Showa Shell Oil Albania Grease S2 Mobil Oil UNIREX N2 2 What Grease to Use on the Ball Screw The following...

Page 64: ...he anti rust effect equivalent to that of a lithium based grease is used The following grease is used when we ship the unit Kuroda Precision Industries C Grease Warring Never use any fluorine based or lithium based grease It will cause the grease to lose its lubrication performance and may damage the actuator or reduce cleanliness performance when mixed with an urea based grease Caution Never use ...

Page 65: ... slider back and forth several times to let the grease spread evenly At this time be careful not to deform the stainless sheet by accidentally touching the sheet Remove excess grease 3 Install the side covers Tightening torque SA5C SA6C SA7C SS7C Thin head screw M3 6 87 2 N cm 8 90 kgf cm SS8C HS8C Thin head screw M4 6 204 N cm 20 8 kgf cm Refer to 3 in 9 5 Interior Inspection for notes on install...

Page 66: ...is affected by its tension If the stainless sheet is too tight excessive clearances will be created between the sheet and slider covers and the sheet may undergo a fatigue failure If the stainless sheet is too loose the sheet will contact the back of the slider covers and generate shaving Therefore use a dedicated adjustment tool to properly adjust the tension of the stainless sheet so that the cl...

Page 67: ...C HS8C Caution Remove the slider covers slowly and gently If the actuator is installed on the ceiling or oriented vertically or horizontally on its side place a plastic bag etc underneath the slider covers so as not to lose the coil springs and spacers in case they drop off Sheet slider Coil spring Coil spring Coil spring Coil spring Spacer Spacer Roller Roller Sheet slider Coil spring Coil spring...

Page 68: ...ely tighten the screws only on the motor side and leave the screws on the counter motor side loose ƔHow to prevent the stainless sheet from lifting SA5C SA6C SA7C Slightly bend the stainless sheet downward near the center of the mounting holes so that the sheet can be held securely 5 Install the clearance checking tool Stainless sheet Near the center of the mounting holes Slightly bend the sheet d...

Page 69: ...n the loose end to a level that the stainless sheet no longer moves Move the stainless sheet in the directions of arrows to adjust the tension While looking through the center opening check the clearance between the top face of the stainless sheet and the back of the clearance checking tool If the clearance is within the specified tolerance range the tension is appropriate even when the clearance ...

Page 70: ...heet is not perfectly straight but it bends to the right and left slightly It is impossible to adjust the right and left clearances perfectly uniform Slight variation in clearance in the stroke direction or between the right and left is acceptable as long as the stainless sheet edges do not contact the slider body over the entire stroke Clearances between stainless sheet edges and slider body Slid...

Page 71: ...he sheet may meander or lift 5 Remove the clearance checking tool and install the slider covers Caution Again make sure not to lose the coil springs and spacers Apply additional torque to the screws on both ends until the stainless sheet no longer moves Tightening torque SA5C SA6C SA7C SS7C 87 2 N cm 8 90 kgf cm Standard 45 5 N cm 4 64 kgf cm Cleanroom specification Slider roller specification opt...

Page 72: ...plier Bando Chemical Industries 60S2M184R 16mm wide Rubber STS clean type specification 60S2M184R 16mm wide Rubber STS clean type specification 150S3M255U 15mm wide Polyurethane rubber specification 100S3M219U 10mm wide Polyurethane rubber specification 9 9 3 Adjusting the Belt Tension Remove the pulley cover and loosen the four tension adjusting bolts Apply a tensile load to the belt by moving th...

Page 73: ...wrench of 3mm across flats Motor bracket Tensile load Tension adjusting bolts 4 pcs Use an Allen wrench of 3mm across flats Motor bracket Tensile load Tension adjusting bolt tightening torque 323N cm 33Kgf cm Tension adjusting bolt tightening torque 323N cm 33Kgf cm SS7R 7 3Kgf SS8R 11 6Kgf 8Kgf ...

Page 74: ...ter Strong string looped or long tie band Procedure 1 Remove the pulley cover Remove the four affixing thin head screws using an Allen wrench of 1 5mm across flats 2 Pull out the two motor cover affixing bolts and move the motor cover approx 20mm Use an Allen wrench of 2 5mm across flats 3 Loosen the four tension adjusting bolts to loosen the belt 4 Remove the belt from the pulleys Use an Allen wr...

Page 75: ...ening torque 83 N cm 8 47 kgf cm 5 Remove the pulley assembly 䈄 Remove the four affixing bolts using an Allen wrench of 2 5mm across flats 䈄 Pull out the assembly by hand 6 Remove the pulley cap 䈄 Remove the two affixing bolts using an Allen wrench of 2 5mm across flats 7 Pull out the belt and insert a new belt Pulley cap Insert the belt into this clearance ...

Page 76: ...ed strong string or long tie band around the motor end flange and pull it with a tension gauge to the specified tension In this condition uniformly tighten the adjusting bolts hexagon socket head bolts M3 10 4 pcs Use an Allen wrench of 2 5 mm across flats Tightening torque 83 N cm 8 47 kgf cm Tension 2 5 kgf Adjusting bolt tightening torque 162 N cm 16 5 kgf cm 12 Install the motor cover Tighten ...

Page 77: ...band Procedure 1 Remove the pulley cover Remove the four affixing thin head screws using an Allen wrench of 1 5 mm across flats 2 Loosen the four tension adjusting bolts to loosen the belt Use an Allen wrench of 3 mm across flats 4 Remove the pulley assembly 䈄 Remove the four affixing bolts using an Allen wrench of 2 5 mm across flats 䈄 Pull out the assembly by hand 3 Remove the belt from the pull...

Page 78: ...lts M3 10 4 pcs using an Allen wrench of 2 5 mm across flats Tightening torque 83 N cm 8 47 kgf cm 5 Remove the pulley assembly Remove the four affixing bolts using an Allen wrench of 2 5 mm across flats 6 Pull out the belt and insert a new belt Pulley cap Insert the belt into this clearance ...

Page 79: ... a looped strong string or long tie band around the motor bracket and pull it with a tension gauge to the specified tension In this condition uniformly tighten the adjusting bolts hexagon socket head bolts M4 20 4 pcs Use an Allen wrench of 3 mm across flats Tightening torque 83 N cm 8 47 kgf cm Tension 8 kgf Adjusting bolt tightening torque 323 N cm 33 kgf cm 11 Install the pulley cover Tighten t...

Page 80: ...ench of 2 mm across flats 2 Loosen the four tension adjusting bolts to loosen the belt Use an Allen wrench of 3 mm across flats 4 Loop a new belt over both pulleys 5 Pass a looped strong string or long tie band around the motor bracket and pull it with a tension gauge to the specified tension In this condition uniformly tighten the adjusting bolts hexagon socket head bolts M4 20 4 pcs 3 Remove the...

Page 81: ...73 9 Maintenance and Inspection 6 Install the pulley cover Tighten the thin head screws M4 6 4 pcs using an Allen wrench of 2 mm across flats Tightening torque 204 N cm 20 8 kgf cm ...

Page 82: ...Yushi s Multemp LRL3 or equivalent Procedure 1 After removing the flat countersunk head screws M3 8 2 pcs affixing the cable ends on the motor end cap remove the pan head screws affixing the motor end cap Caution Do not apply a force to the encoder by touching it directly Pan head screws M3 80 4 pcs Flat countersunk head screws M3 8 2 pcs 3 Pull out the motor connector 4 Pull out the encoder conne...

Page 83: ...back to the pilot on the actuator side Kyodo Yushi s Multemp LRL3 has been applied before shipment 5 Remove the motor 䈄 Remove the affixing bolts M3 50 2 pcs using an Allen wrench of 2 5 mm across flats Pull out the motor by hand Decoupled motor Warning Never use any fluorine based grease It will chemically react with lithium based grease and damage the actuator ...

Page 84: ...he affixing bolts M3 50 2 pcs Use an Allen wrench of 2 5 mm across flats Tightening torque 59 N cm 6 kgf cm 8 Connect the encoder connector 9 Connect the motor connector 10 Replace the cable end molding in the original position and affix it with the flat countersunk head screws M3 8 2 pcs Caution Do not apply a force to the encoder by touching it directly ...

Page 85: ...77 9 Maintenance and Inspection 11 Affix the motor end cap with the pan head screws M3 80 4 pcs At this time make sure not to pinch the cables Tightening torque 61 5 N cm 6 3 kgf cm ...

Page 86: ...graph right Allen wrench set Phillips screwdriver Grease Kyodo Yushi s Multemp LRL3 or equivalent Procedure 1 After removing the flat countersunk head screws M3 8 2 pcs affixing the cable ends on the motor end cap remove the pan head screws M3 105 4 pcs affixing the motor end cap Pan head screws M3 105 4 pcs Flat countersunk head screws M3 8 2 pcs Coupling ...

Page 87: ...sh in the cable end molding to create a slack along the inner cable Push in the molding as far as possible 3 Pull out the motor connector 4 Pull out the encoder connector Caution Do not apply a force to the encoder by touching it directly ...

Page 88: ...s Multemp LRL3 has been applied before shipment 5 Remove the motor 䈄 Remove the affixing bolts M4 15 4 pcs using an Allen wrench of 3 mm across flats Decoupled motor 6 Apply grease to the coupling on the actuator side Pull out the motor by hand Warning Never use any fluorine based grease It will chemically react with lithium based grease and damage the actuator ...

Page 89: ...he affixing bolts M4 15 4 pcs Use an Allen wrench of 3 mm across flats Tightening torque 176 N cm 18 kgf cm 8 Connect the encoder connector 9 Connect the motor connector 10 Replace the cable end molding in the original position and affix it with the flat countersunk head screws M3 8 2 pcs Caution Do not apply a force to the encoder by touching it directly ...

Page 90: ...82 9 Maintenance and Inspection 11 Affix the motor end cap with the pan head screws M3 105 4 pcs At this time make sure not to pinch the cables Tightening torque 61 5 N cm 6 3 kgf cm ...

Page 91: ...t Phillips screwdriver Plastic hammer Procedure 1 Remove the pan head screws affixing the motor end cap 2 Remove the motor cover The motor cover is engaged with a positioning pin If the cover does not come off easily use a plastic hammer to gently tap the motor cover from the side and pull out the cover Pan head screws M2 10 2 pcs Pan head screws M3 95 2 pcs Coupling Positioning pin ...

Page 92: ...Maintenance and Inspection 3 Push in the motor end cap into the motor cover 4 Pull out the motor connector 5 Pull out the encoder connector Caution Do not apply a force to the encoder by touching it directly ...

Page 93: ...the motor 䈄 Remove the affixing bolts M3 15 2 pcs M3 18 2 pcs using an Allen wrench of 2 5 mm across flats Decoupled motor Pull out the motor by hand Remove the motor flange Remove the affixing bolts M3 8 4 pcs using an Allen wrench of 2 5 mm across flats ...

Page 94: ...ns and depressions on the couplings are aligned Tighten the motor flange with the affixing bolts M3 8 4 pcs First tighten the right and left affixing bolts M3 18 2 pcs uniformly Next tighten the upper affixing bolts M3 15 2 pcs uniformly Tightening torque of M3 bolt 83 N cm 8 5 kgf cm Caution Do not apply a force to the encoder by touching it directly ...

Page 95: ...r end cap using a plastic hammer to push in the pin 10 Pull out the motor end cap from the motor cover and affix it with the pan head screws At this time make sure not to pinch the cables Pan head screws M2 x 10 2 pcs Pan head screws M3 105 2 pcs Tightening torque 61 5 N cm 6 3 kgf cm Tightening torque 16 9 N cm 1 7 kgf cm ...

Page 96: ...n wrench set Phillips screwdriver Plastic hammer Procedure 3 Remove the motor cover The motor cover is engaged with a positioning pin If the cover does not come off easily use a plastic hammer to gently tap the motor cover from the side and pull out the cover 1 Remove the pan head screws M3 10 4 pcs affixing the motor end cap 2 Remove the pan head screws M3 10 2 pcs affixing the motor cover Coupli...

Page 97: ...Maintenance and Inspection 4 Push in the motor end cap into the motor cover 5 Pull out the motor connector 6 Pull out the encoder connector Caution Do not apply a force to the encoder by touching it directly ...

Page 98: ...en wrench of 3 mm across flats Decoupled motor Pull out the motor by hand 8 Install a new motor After confirming that the angles of projections and depressions on the couplings are aligned tighten the affixing bolts M4 15 4 pcs Use an Allen wrench of 3 mm across flats Tightening torque 176 N cm 18 kgf cm ...

Page 99: ... 105 4 pcs At this time make sure not to pinch the cables Tightening torque 61 5 N cm 6 3 kgf cm 12 Affix the motor cover If the positioning pin does not go in smoothly gently tap the motor end cap using a plastic hammer to push in the pin Tighten the pan head screws M3 x 10 2 pcs Tightening torque 61 5 N cm 6 3 kgf cm Caution Do not apply a force to the encoder by touching it directly ...

Page 100: ... photograph at the right Allen wrench set Phillips screwdriver Tension gauge capable of tensioning to 3 kgf or greater Strong string looped or long tie band Procedure 1 Remove the pulley cover Remove the four affixing thin head screws using an Allen wrench of 1 5 mm across flats 2 Loosen the four tension adjusting bolts to loosen the belt Use an Allen wrench of 2 5 mm across flats 3 Remove the bel...

Page 101: ...and remove the motor unit 6 Pull out the motor connector 5 Remove the four pan head screws affixing the motor end cap of the motor unit and pull out the motor 7 Pull out the encoder connector Caution Do not apply a force to the encoder by touching it directly Motor cover affixing bolts Motor cover affixing bolts ...

Page 102: ...th the tension adjusting bolts hexagon socket head screws M3 10 4 pcs and loop the belt In this condition pass a looped strong string or long tie band around the motor end flange pull it with a tension gauge to the specified tension and uniformly tighten the adjusting bolts hexagon socket head bolts M3 10 4 pcs Use an Allen wrench of 2 5 mm across flats Tightening torque of M3 bolt 61 5 N cm 6 27 ...

Page 103: ...exagon socket head screws M3 12 2 pcs using an Allen wrench of 2 5 mm across flats Tightening torque 83 N cm 8 47 kgf cm 12 Install the pulley cover Tighten the thin head screws M3 6 4 pcs using an Allen wrench of 1 5 mm across flats Tightening torque 87 2 N cm 8 90 kgf cm ...

Page 104: ...nsioning to 8kgf or greater Strong string looped or long tie band Procedure 1 Remove the pulley cover Remove the four affixing thin head screws using an Allen wrench of 1 5 mm across flats 2 Loosen the four tension adjusting bolts to loosen the belt Use an Allen wrench of 3 mm across flats 3 Remove the belt from the pulleys 4 Pull out the tension adjusting bolts and remove the motor unit ...

Page 105: ...lt over the pulleys 7 Tighten the thin head screws M3 6 4 pcs using an Allen wrench of 1 5 mm across flats 6 Pass a looped strong string or long tie band around the motor bracket and pull it with a tension gauge to the specified tension In this condition uniformly tighten the adjusting bolts Tension 8 kgf Adjusting bolt tightening torque 323 N cm 33 kgf cm Tightening torque 87 2 N cm 8 90 kgf cm ...

Page 106: ...U for SS8R Allen wrench set Tension gauge capable of tensioning to 12kgf or greater Strong string looped or long tie band Procedure 1 Remove the pulley cover Remove the four affixing thin head screws using an Allen wrench of 2 mm across flats 2 Loosen the four tension adjusting bolts to loosen the belt Use an Allen wrench of 3 mm across flats 3 Remove the belt from the pulleys 4 Pull out the tensi...

Page 107: ...stall the pulley cover Tighten the thin head screws M4 6 4 pcs using an Allen wrench of 2 mm across flats 6 Pass a looped strong string or long tie band around the motor bracket and pull it with a tension gauge to the specified tension In this condition uniformly tighten the adjusting bolts Tension SS7R 7 3 kgf SS8R HS8R 11 6 kgf Adjusting bolt tightening torque 323 N cm 33 kgf cm Tightening torqu...

Page 108: ...8 8 10 10 12 12 14 14 16 16 18 E 4 4 6 6 8 8 10 10 12 12 14 14 16 16 18 18 H 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 P 0 85 85 185 185 285 285 385 385 485 485 585 585 685 685 785 Weight kg 1 5 1 6 1 7 1 8 1 9 2 1 2 2 2 3 2 4 2 5 2 6 2 8 2 9 3 0 3 1 3 2 L 10 Appendix 10 1 External Dimensions 10 1 1 RCP2 SA5C Reference position for Ma moment offset Detail view of A installation hole and reference surface E ...

Page 109: ...1 1 1 1 1 1 1 1 1 P 0 85 85 185 185 285 285 385 385 485 485 585 585 685 685 785 Weight kg 1 8 2 0 2 1 2 2 2 4 2 5 2 7 2 8 2 9 3 1 3 2 3 4 3 5 3 6 3 8 3 9 Stroke 10 1 2 RCP2 SA6C Reference position for Ma moment offset Detail view of A installation hole and reference surface F 4 5 through 8 counterbore depth 4 5 from opposite side H oblong hole depth 5 5 from bottom surface of base BE Brake cable e...

Page 110: ...8 18 4 8 16 3 44 7 13 3 52 73 5 1 13 3 48 58 1 52 7 5 05 240 12 9 5 6 5 5 6 6 71 73 32 0 02 0 0 012 4 5 43 103 5 51 5 18 80 30 100 40 40 B 10 1 3 RCP2 SA7C Reference position for Ma moment offset Detail view of A installation hole and reference surface E 6 through 9 5 counterbore depth 5 5 from opposite side D M5 depth 9 BE Brake cable exit direction end BL Brake cable exit direction left BR Brake...

Page 111: ...amed hole and oblong hole 100 Reamed hole pitch 90 at 50 ST B Reamed hole pitch 100 Reamed hole pitch Tolerance between reamed holes 0 02 D M5 depth 8 50 100 150 200 250 300 350 400 450 500 550 600 L 351 401 451 501 551 601 651 701 751 801 851 901 A 226 276 326 376 426 476 526 576 626 676 726 776 B 0 40 90 140 190 240 290 340 390 440 490 540 C 90 40 90 140 190 40 90 140 190 40 90 140 D 6 8 8 8 8 1...

Page 112: ...8 116 30 14 M E 68 14 17 30 5 170 S E M E 240 73 77 70 55 34 80 A 74 74 80 45 0 02 0 012 5 0 6 48 F 15 15 45 10 1 5 RCP2 SS8C Cable joint connector Reference position for Ma moment offset Detail view of A Oblong hole depth 6 from bottom surface of base Detail of oblong hole Brake dimensions 100 or more 4 M8 depth 10 2 8H7 depth 10 Home S Stroke 4 5H7 depth 6 from bottom surface of base 100 Reamed ...

Page 113: ... 900 950 1000 L 1235 1285 1335 1385 A 1080 1130 1180 1230 B 850 900 950 1000 D 24 24 24 26 F 50 100 150 0 N 5 5 5 6 Weight kg 6 6 7 1 7 6 8 1 8 6 9 2 9 7 10 2 10 7 11 3 11 7 12 3 12 8 13 4 13 9 14 5 Weight kg 15 0 15 5 16 1 16 6 Stroke 10 1 6 RCP2 HS8C Reference position for Ma moment offset Detail view of A Oblong hole depth 6 from bottom surface of base Detail of oblong hole Brake dimensions 100...

Page 114: ... 4 4 4 6 6 8 8 10 10 12 12 14 14 16 16 18 H 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 P 0 85 85 185 185 285 285 385 385 485 485 585 585 685 685 785 Weight kg 2 0 2 1 2 2 2 3 2 4 2 6 2 7 2 8 2 9 3 0 3 1 3 3 3 4 3 5 3 6 3 7 10 1 7 RCP2 SA5R Detail view of oblong hole Brake dimensions Reversing direction Opposite Cable joint connector 2 4H7 depth 6 4 M4 depth 9 2 4H7 depth 5 5from bottom surface of base H oblo...

Page 115: ...12 14 14 16 16 18 18 20 D 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 H 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 P 0 85 85 185 185 285 285 385 385 485 485 585 585 685 685 785 Weight kg 2 3 2 5 2 6 2 7 2 9 3 0 3 2 3 3 3 4 3 6 3 7 3 9 4 0 4 1 4 3 4 4 Stroke 10 1 8 RCP2 SA6R Detail view of oblong hole Brake dimensions Reversing direction Opposite H oblong hole depth 5 5 from bottom surface of base C M5 depth 9 D 4H7 dept...

Page 116: ...8 8 10 10 12 12 14 14 16 16 18 18 20 D 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 H 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 P 0 85 85 185 185 285 285 385 385 485 485 585 585 685 685 785 Weight kg 4 5 4 7 5 0 5 2 5 4 5 6 5 9 6 1 6 3 6 5 6 8 7 0 7 2 7 4 7 7 7 9 Stroke 10 1 9 RCP2 SA7R Detail view of oblong hole Brake dimensions Reversing direction Opposite C M5 depth 9 D 4H7 depth 6 from bottom surface of base Cable j...

Page 117: ... 16 16 16 M 1 1 1 1 1 2 2 2 2 3 3 3 N 0 1 1 1 1 2 2 2 2 3 3 3 Weight kg 3 8 4 1 4 4 4 7 5 1 5 4 5 8 6 1 6 4 6 7 7 1 7 4 Stroke 10 1 10 RCP2 SS7R Detail view of oblong hole Oblong hole depth 6 from bottom surface of base D M5 depth 8 4 4H7 depth 6 from bottom surface of base 3 4H7 at 50 ST depth 6 from bottom surface of base 4 M5 depth 10 2 5H7 depth 10 Cable joint connector Home 50 pitch between r...

Page 118: ...0 N 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 850 900 950 1000 L 1164 1214 1264 1314 A 1080 1130 1180 1230 B 850 900 950 1000 D 24 24 24 26 F 50 100 150 0 N 5 5 5 6 Stroke Stroke 10 1 11 RCP2 SS8R Detail view of oblong hole D M8 depth 10 B Reamed hole pitch 4 M8 depth 10 S Stroke 2 8H7 depth 10 Cable joint connector Home 50 pitch between reamed hole and oblong hole 100 Reamed hole pitch 100 Reamed hole pitc...

Page 119: ...0 N 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 850 900 950 1000 L 1164 1214 1264 1314 A 1080 1130 1180 1230 B 850 900 950 1000 D 24 24 24 26 F 50 100 150 0 N 5 5 5 6 Stroke Stroke 10 1 12 RCP2 HS8R Detail view of oblong hole D M8 depth 10 B Reamed hole pitch 4 M8 depth 10 S Stroke 2 8H7 depth 10 Cable joint connector Home 50 pitch between reamed hole and oblong hole 100 Reamed hole pitch 100 Reamed hole pitc...

Page 120: ...5 385 385 485 485 585 585 685 685 785 Weight kg 1 7 1 8 1 9 2 0 2 1 2 3 2 4 2 5 2 6 2 7 2 8 3 0 3 1 3 2 3 3 3 4 Stroke 10 1 13 RCP2CR SA5C Brake dimensions Detail view of oblong hole P pitch between 4 hole and oblong hole 2 4H7 depth 5 5 from bottom surface of base Offset reference position for Ma moment D M4 depth 7 H oblong hole depth 6 from bottom surface of base E 4 5 through 8 counterbore dep...

Page 121: ...85 185 185 285 285 385 385 485 485 585 585 685 685 785 Weight kg 2 0 2 2 2 3 2 4 2 6 2 7 2 9 3 0 3 1 3 3 3 4 3 6 3 7 3 8 4 0 4 1 Stroke 10 1 14 RCP2CR SA6C Brake dimensions P pitch between 4 hole and oblong hole E 4H7 depth 5 5 from bottom surface of base Offset reference position for Ma moment D M5 depth 9 H oblong hole depth 5 5 from bottom surface of base Home Opposite side option E 4 5 through...

Page 122: ...5 185 185 285 285 385 385 485 485 585 585 685 685 785 Weight kg 3 3 3 5 3 8 4 0 4 2 4 4 4 7 4 9 5 1 5 3 5 6 5 8 6 0 6 2 6 5 6 7 Stroke 10 1 15 RCP2CR SA7C Brake dimensions P pitch between 4 hole and oblong hole E 4H7 depth 6 from bottom surface of base Offset reference position for Ma moment D M5 depth 9 H oblong hole depth 6 from bottom surface of base Home E 6 through 9 5 counterbore depth 5 5 f...

Page 123: ... 5 3 5 6 6 0 6 3 6 6 6 9 Stroke 10 1 16 RCP2CR SS7C Brake dimensions 4 4H7 depth 6 from bottom surface of base Offset reference position for Ma moment D M5 depth 8 3 4H7 at 50 ST depth 6 from bottom surface of base Oblong hole depth 6 from bottom surface of base Home Applicable tube outer diameter 8 inner diameter 6 Home Cable joint connector 4 M5 depth 10 Tolerance between reamed holes 0 02 Detai...

Page 124: ... 1180 1230 B 850 900 950 1000 D 24 24 24 26 F 50 100 150 0 N 5 5 5 6 Stroke Stroke 10 1 17 RCP2CR SS8C Brake dimensions 4 5H7 depth 6 from bottom surface of base Offset reference position for Ma moment D M8 depth 10 Oblong hole depth 6 from bottom surface of Applicable tube outer diameter 12 inner diameter 8 Home Cable joint connector 4 M8 depth 10 Tolerance between reamed holes 0 02 Detail view o...

Page 125: ... 1180 1230 B 850 900 950 1000 D 24 24 24 26 F 50 100 150 0 N 5 5 5 6 Stroke Stroke 10 1 18 RCP2CR HS8C Brake dimensions 4 5H7 depth 6 from bottom surface of base Offset reference position for Ma moment D M8 depth 10 Oblong hole depth 6 from bottom surface of Applicable tube outer diameter 12 inner diameter 8 Home 4 M8 depth 10 Tolerance between reamed holes 0 02 Detail view of oblong hole Opposite...

Page 126: ...10mm width 䈄 Peel off the home marks and use as a base sheet Note 1 Every mark has an adhesive back 2 Remove smears and stains from the surface before affixing the marks 3 Avoid labels or nameplates as a marking location Example of Use 1 Used as home position On the slider Motor Motor On the slider On the base 䈄 Place the two marks when the actuator is stopped at the home position 2 Used as stop p...

Page 127: ...her than our product 2 Modification or repair performed by a party other than us unless we have approved such modification or repair 3 Anything that could not be easily predicted with the level of science and technology available at the time of shipment from our company 4 A natural disaster man made disaster incident or accident for which we are not liable 5 Natural fading of paint or other sympto...

Page 128: ...taining to maintenance or management of human life or health 2 A mechanism or mechanical equipment intended to move or transport people such as a vehicle railway facility or aviation facility 3 Important safety parts of mechanical equipment such as safety devices 4 Equipment used to handle cultural assets art or other irreplaceable items 3 Contact us at the earliest opportunity if our product is t...

Page 129: ...ion P 9 Added Pay attention to the position when the servo is turned ON under Handling Precautions November 2010 Fourth Edition P 16 Added PMEC to How to Read the Model Number P 17 Added SA5C lead 20 and SA6C lead 20 to the explanation of limitations on stroke and maximum speed P 19 Added SA5C lead 20 to the graphs of speed vs payload capacity P 20 Added SA6C lead 20 to the graphs of speed vs payl...

Page 130: ...rrected Eleventh edition May 2012 P 17 Correction made to maximum speed of SA7C and SA7R Twelfth edition 470mm s 533mm s April 2013 P 11 A page of CE Marking deleted and Internatiional Standerds Thirteen edition Compliances added October 2014 P 73 77 82 87 91 95 97 Model change of the motor for replacement Fourteen edition April 2015 P 30 Dynamic allowable moment value changed P 33 Changed the des...

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Page 132: ... 889524 SHANGHAI JIAHUA BUSINESS CENTER A8 303 808 Hongqiao Rd Shanghai 200030 China TEL 021 6448 4753 FAX 021 6448 3992 website www iai robot com 825 PhairojKijja Tower 12th Floor Bangna Trad RD Bangna Bangna Bangkok 10260 Thailand TEL 66 2 361 4458 FAX 66 2 361 4456 Technical Support available in USA Europe and China Head Office 2690 W 237th Street Torrance CA 90505 TEL 310 891 6015 FAX 310 891 ...

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IAI ROBO Cylinder RCP2 Series, Operating Manual

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