Status Indicator LED
LED1
:
SYS
LED2
:
AUTO
LED3
:
EMG
LED4
:
T. ERR
LED5
:
C. ERR
Starting Procedures
When using this product for the first time, make sure to avoid mistakes and incorrect wiring by referring to
the procedure below. “PC” stated in this section means “PC software”.
Status Indicator LED
Built-in Controller
Gateway Unit
Hub Unit
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Symbol
LED
Display Color and Operation Status
LED1
SYS
System Status
Ready (Green Illuminating),
Alarm (Red Illuminating)
LED2
AUTO
Operation Mode (AUTO/MANU) Status
Automatic Operation (AUTO) Mode
(Green Illuminating)
LED3
EMG
Emergency Stop (EMG) Status
Emergency Stop (EMG) (Red Illuminating)
LED4
T. ERR
Bus Communication Error inside Controller
T. ERR (Orange Illuminating)
LED5
C. ERR
Fieldbus Network Communication Error
C. ERR (Orange Illuminating)
Symbol
LED
Display Color and Operation Status
LED1
AX3 STS
LED2
AX2 STS
LED3
AX1 STS
LED4
AX0 STS
Axis No.0 to 3 Status
Servo OFF (OFF)
Servo ON (Green Illuminating)
Automatic Servo OFF (Green Flashing)
Alarm, Emergency Stop (Red Illuminating)
Communication Error (Red Flashing)
LED5
SYS
Hub Unit System Status
Ready (Green Illuminating)
Standby for Communication Establishment
(Green Flashing)
Control/Motor Power Voltage Drop
(Red Illuminating)
↓ Yes
No →
Check of Packed Items
Are all the delivered items present?
Contact your local IAI distributor.
Installation and Wiring
1) Install actuators, gateway unit, hub unit and RCP6S Gateway Controller (if necessary).
2) Do the wirings to the actuator built-in controller, gateway unit, hub unit and RCP6S Gateway Controller (if it is installed).
Important Check Item
• Is frame ground (FG) connected?
• Has the noise countermeasure been taken?
↓
Power Supply and Alarm Check
Connect the PC software, set the operation mode setting switch to “MANU” side and turn the power ON.
Select [Teaching Mode 1 Safety Speed Activated / Prohibit PIO Startup] in the PC software.
↓
↓ Yes
No →
Check Item
1) Is SYS in the status display LED lamps on the gateway unit turned ON in
green?
2) Is SYS in the status display LED lamps on the hub unit turned ON in green?
3) Are all the status display LED lamps for each built-in controller and RCP6S
Gateway Controller turned OFF?
If an alarm is generated (LED:
Red Illuminating), check the
details of the alarm in the PC
software to have a
counteraction.
↓
Initial Setting
Have the fieldbus and operation mode setting conducted with the gateway parameter setting tool.
Servo ON
Turn the servo ON for all the connected axes by operating the PC.
Caution: Please perform this process with the actuator away from the mechanical end or interfering objects as
much as possible. Move the actuator away from interfering surroundings. It may generate an alarm if the
actuator hit the mechanical end or interfering objects when the servo is turned ON.
The slider may get slightly dropped by self-weight if servo ON and OFF is repeatedly performed at the
same position. Be careful not to pinch the hand or damage the work.
↓
↓ Yes
No →
Check Item
1) Is the status display LED lamp for the actuator (controller) in which the
servo is turned ON turned ON in green?
2) Is the status LED lamp for the applicable axis number of the hub unit
turned ON in green?
If an alarm is generated (LED: Red
Illuminating), check the detail of the
alarm on the PC and have an
appropriate treatment.
↓
↓ Yes
No →
Check of Safety Circuit
Does the emergency stop circuit (drive cutoff circuit) work properly and
turn the servo OFF?
Check the emergency stop circuit.
Setting of Position Data [Except for direct numerical specification mode]
Set the position
(*)
, velocity and acceleration/deceleration in each position table.
* Setting is unnecessary in simple direct mode
↓
Test Run Adjustment 1
1) Cancel the emergency stop, do not put a work piece on, set to low speed and check the operation with commands from
the PC.
2) Put on a work piece, set to the automatic operation speed, and then check the operation with the command from the PC.
↓ Yes
No →
Check Item
Any vibration or abnormal noise?
Check if there is any problem with the installation of the actuator and
the condition of the actuator use exceeds the ranges of the rated
values. Adjust the servo if necessary.
↓
Test Run Adjustment 2
Output an operation command from the host (such as PLC) to check by the system operation.
Establish Link
to Fieldbus
1) Assign RCP6S GW as the host controller [Refer to the instruction manual of the master unit].
2) Put the operation mode setting switch on the front panel to AUTO side, and reboot the power.
3) Once the link with the master unit is established, turn ON MON Signal in the gateway control signals.
(While MON Signal is ON, control from fieldbus is available.)
↓
Status of LED
Operation Status
Operation status
OFF
Servo OFF
Alarm (Operation Cancellation
Level or more)
Red Illuminating
In the Emergency Stop
Red Flashing
During Crash Detection
Green Illuminating
Servo ON
Green Flashing
Motor Driving Power Supply OFF
Orange Illuminating
In initializing process when the
power is turned on
Manual No.: ME0350-3B