IAC INDUSTRIES Workmaster C Series Assembly Instructions Manual Download Page 1

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INDUSTRIES

WORKMASTER SERIES

Part #1

IAC INDUSTRIES

3831 S BULLARD AVE., GOODYEAR, AZ 85338

Phone (714) 990-8997 Fax (714) 990-0557

www.iacindustries.com

Workmaster

REV. (042318P65

)

Assembly Instructions

Summary of Contents for Workmaster C Series

Page 1: ...INDUSTRIES WORKMASTER SERIES Part 1 IAC INDUSTRIES 3831 S BULLARD AVE GOODYEAR AZ 85338 Phone 714 990 8997 Fax 714 990 0557 www iacindustries com Workmaster REV 042318P65 Assembly Instructions ...

Page 2: ...14 Under shelf Light 15 16 Single Drawer 17 Footrest Tube 18 Ergo Footpan 19 20 Footrest Tube One Cabinet 21 22 Footrest Tube Two Cabinets 23 Lower Metal Shelves 24 25 Lower Metal Shelf One Cabinet 26 Lower Metal Shelf Two Cabinets 27 28 Universal CPU Holder Slide Out Assembly 29 End Panel 30 Modesty Panel 31 ISO Screen Panel 32 Upper Bin Panel 33 Plate Caster Leg Extender Kit 34 Installing the Dr...

Page 3: ...If the assembly is going to take more than one day all individual hardware pieces should be returned to a central location Check all parts and Hardware Kits against the itemized packing list found with the assembly instructions If you believe there are parts missing from your order please contact IAC Industries customer service HOTLINE at 800 989 1422 If your order has ESD worksurfaces or accessor...

Page 4: ...pre pay and add Contact IAC Industries at 800 989 1422 if parts are missing 1 4 20x 75 Hex Head Bolt 1 4 Flat Washer 5 16 18x 75 Hex Head Bolt Beam Connector Plate Description Qty Worksurface 1 Pedestal Leg 2 Support Beam 2 Support Beam 2 Leg Extender 4 HARDWARE KIT HWR001 Description Qty 1 4 20 x 75 Hex Head Bolt 16 1 4 Flat Washer 24 Floor Glide 5 16 18 5 16 18 x 75 Hex Head Bolt 8 Beam Connecto...

Page 5: ...r beam location See Part 2 page 17 Step 2 Place worksurface topside down on smooth flat surface being sure to protect it from damage by foreign objects IAC recommends the use of packing type blankets or clean cardboard Place the support beams on the worksurface with the open side toward the center of the worksurface and align the slots of the support beams over the threaded inserts in the worksurf...

Page 6: ...use the inserts to pull out of the worksurface Step 4 Slide the workbench leg extender into the pedestal tube making sure the plastic insert in the end of the leg extender is exposed Align the threads of the leg extender with the holes in the pedestal tube and select the desired height of the bench Thread the 1 4 20 x 75 hex head bolts with the 1 4 flat washers into the threaded holes in the leg e...

Page 7: ... Black 4 Ratchet Plug Cap Black HARDWARE KIT HWR021 G Ratchet Plug Cap Black 12 Step 1 To assemble the beams and pedestal to the worksurface follow the instructions on pages 5 and 6 Do not tighten hardware until the pedestal cabinet is in place and is aligned properly Be sure to set the height of the leg extenders to match the height of the pedestal cabinet Step 2 Remove the all the drawer bodies ...

Page 8: ...ighten all hardware at this time being sure not to over tighten the bolts going in the inserts in the worksurface If you have purchased items such as footrests lower metal shelves or CPU holders please see pages 17 26 for assembly instructions Step 4 Install floor glides into pedestal cabinet base With the help of at least another person carefully roll the workbench right side up Install the drawe...

Page 9: ...worksurface Attach the pedestal cabinets to the worksurface using the 1 4 20 x 75 hex head bolts and 1 4 flat washers as shown Do not tighten hardware at this time Step 3 Install the support beams to the pedestal cabinets using the 14 X 1 00 screws and 1 4 flat washers as shown Adjust the position of the pedestal cabinets making sure the overhang of the worksurface is equal on each end Tighten har...

Page 10: ...lease Note2 If your order also has SE2 SE3 or SE4 for your Instrument shelf please see page 17 of Part 2 before installing your TE 2 Electrical Channel Step 2 Slide the TE2 Electrical Channel over the top of the back edge of the worksurface Attach the TE2 mounting brackets to the worksurface by threading the 1 4 20 x 75 hex head bolts with the 1 4 flat washers into the inserts in the underside of ...

Page 11: ...RDWARE NOTE If you have ordered electrical options such as SE1 SE2 or SE3 please use the Workmaster Assembly Instructions Part 2 for electrical option installation instructions Step 2 Connect the support beam to the riser boxes using the 1 4 20 X 75 hex head bolts 1 4 flat washers and 1 4 20 hex keps nuts Align support beam ends with holes in riser boxes and feed bolts through the support beam end...

Page 12: ...are going into the inserts in the instrument shelf If you have ordered Upper Bin Panels please see page 32 before going onto Step 3 If you have ordered riser electrical panels and or instrument shelf electrical channels see Part 2 of the assembly instruction packet for wiring instructions Step 4 Align the riser covers holes with the holes in the riser box and thread 8 x 375 screws item D into each...

Page 13: ... Flat Washer 2 Step 1 Carefully remove the plastic diffuser to expose the inside of the light housing Step 2 Align the slots in the light housing over the inserts in the underside of the instrument shelf Thread 2 each 1 4 20 x 625 phillips screws item A with 1 4 flat washers item B in the inserts in the shelf and tighten Step 3 ...

Page 14: ...ube holders Step 4 Insert the second pin of the light tube in the channel of the light tube holders and slowly turn the light tube into the channels as shown Step 5 Rotate the light tube into the light tube holders being sure both pins of the light tube are in the light tube holder channels until the light tube locks into place Double check the installation to make sure all four pins of the light ...

Page 15: ...s to all drawers and suspended cabinet configurations It is best to install drawer bracket and drawer s while bench in upside down Step 1 Install rear mounting bracket to worksurface as shown on below using hardware listed above Note The position of your bracket will be determined by the size of your front beam Step 2 Install the captive retainer nuts into the drawer mounting bracket and the bench...

Page 16: ...and press down on the right side tab and pull on drawer body Step 4 With the drawer removed from the case place the case over the front beam and the drawer mounting bracket as shown Use supplied hardware to fasten Note To double stack drawers use bolts washer and nuts supplied in Hardware Kit to attach the stacked drawer case to the first case ...

Page 17: ... pushing it into the pedestal channel compressing the spring Rotate the nut clockwise and release the tension on the spring The unistrut nut can be moved forward and backward to adjust the location of the footrest in relationship to the front of the bench Step 2 Align the slots in the ends of the footrest tube over the unistrut nuts in the pedestal channels and attach it using 1 4 20 X 1 00 hex he...

Page 18: ...ep 1 Install tube clamps item A over the nut plates on the underside of the footpan as shown Step 2 Install footpan to footrest tube by placing the tube clamps over the tube and attaching it using the tube clamps and 1 4 20 X 1 125 socket head screws as shown Using the Allen wrench supplied tighten the tube clamps until the footpan rotates on the footrest tube as desired ...

Page 19: ...ld stud item E from the inside into the cabinet footrest LMS bracket item J and install the footrest keeper item D and knob tri wheel item C so that they are on the lower slot of the cabinet footrest LMS bracket as shown Hand tighten the knob so that the footrest keeper is snug against the bracket Step 2 Attach the bracket assembly to the side of the cabinet using two phillips screws item H and tw...

Page 20: ...tionship to the front of the bench The footrest keeper in the bracket attached to the cabinet must be aligned with the location of the unistrut nut in the pedestal channel Step 4 Install the footrest tube item 1 by inserting the round end into the footrest keeper item D then placing the flat end across the pedestal channel Attach the footrest tube to the pedestal using the 1 4 20 X 1 00 bolt item ...

Page 21: ...est LMS bracket item J and install the footrest Keeper item D and knob tri wheel item C so that they are on the lower slot of the cabinet footrest LMS bracket as shown Hand tighten the knob so that the footrest keeper is snug against the bracket Step 2 Attach the bracket assembly to the sides of each cabinet using two phillips screws item H and two 1 4 flat washers item B Be sure the footrest keep...

Page 22: ...enough along the slot in the bracket so that the tube cab be angled into the keeper Then slide the keeper and the footrest tube so that it is parallel with the front edge of the bench and in the desired location for the operator s needs Tighten the knob tri wheels to lock the footrest in place Note Drawing shows pedestal cabinets Assembly for suspended cabinets is the same ...

Page 23: ...elationship with the front edge of the bench Step 2 Attach the lower metal shelf by installing the 1 4 20 X 1 00 hex head bolts and 1 4 flat washers through the slots in the lower metal shelf into the unistrut nuts in the pedestal channels The lower metal shelf can be positioned forward and backward to fit the operator s needs Step 3 At this point the bench assembly is fairly heavy Be sure that no...

Page 24: ...ss channel compressing the spring then rotate the nut clockwise and releasing it to lock into place The unistrut nuts can be moved forward and backward to adjust to location of the lower metal shelf in relationship with the front edge of the bench Step 2 Install the weld studs item G 1 4 flat washers item C and 1 4 20 hex keps nuts item F into the cabinet footrest LMS bracket as shown below on the...

Page 25: ...e desired location Move the unistrut nuts in the pedestal cross channel so that they line up with the slots in the lower metal shelf and attach it using the 1 4 20 x 1 00 hex head bolts item D and the 1 4 flat washers item B Tighten all hardware at this time Step 4 At this point the bench assembly is very heavy Be sure that no assemblers are injured in the process of turning the bench over onto it...

Page 26: ...assemblies to the side of each cabinet using the phillips screws item B and 1 4 flat washers item C Be sure the weld studs are positioned so that they will be in the lower slot of each of the brackets when the bench is turned over onto it s cabinets Tighten the phillips screws to the cabinet side Step 2 Fit the lower metal shelf between the cabinets so that the slots at each end can be aligned wit...

Page 27: ... of the CPU holder attach the CPU holder WSM bracket item A to the underside of your work surface positioning it so that the CPU holder will not interfere with other items on the bench Step 2 Attach the CPU holder top slide bracket to the CPU holder WSM bracket item A using four 14AB screws item B making sure the opening in the front of the slide bracket is toward the front of the bench Note Insta...

Page 28: ... secure using the plastic end stop included with the CPU holder hardware Attach this end stop using the two small black screws 8 x 375 item C The CPU holder should slide forward and back smoothly Refer to the CPU holder manufacturer s instructions for the proper installation of CPU ...

Page 29: ... panel to the inside of the bench pedestal Push the top of the end panel against the pedestal top support and attach the top flange of the end panel to the worksurface using three 14AB x 625 phillips head wood screws Step 2 From the inside of the pedestal push the end panel against the pedestal bottom support and using the holes in the end panel as a template drill two 3 16 diameter holes into the...

Page 30: ...s Step 1 Install the modesty panel to the back of the pedestal legs of the bench by using four 1 4 20 x 75 hex head bolts item C and four 1 4 flat washers item B Install plastic caps as needed Please Note To retrofit a modesty panel to an existing workbench place the modesty panel against the rear of the pedestal legs and using the slots in the modesty panel as a template drill four 7 32 diameter ...

Page 31: ...h the flanges toward the inside of the worksurface and attach it using the four 1 4 20 X 1 00 bolts item A and the four 1 4 flat washers item B Be sure to push the isolation screen against the well nuts as the bolts are being threaded into the well nuts Install the rubber grommets into the holes provided Step 3 Installation of ESD isolation screens is done the in the same way using hardware kit HW...

Page 32: ...the holes in the sides of the riser boxes If you have purchased a TE2 type electrical channel install it before you install the upper bin panel See page 10 for TE2 assembly instructions Step 2 Attach the upper bin panel using the four 1 4 20 X 75 hex head bolts item A and the eight 1 4 flat washers item B and four hex keps nuts item C as shown below The hex keps nuts will be located on the inside ...

Page 33: ... making sure the threaded holes on the plate caster leg extender tube are on the same side as the holes in the pedestal tube Align the threads of the leg extender with the holes in the pedestal tube and select the desired height of the bench Thread the 1 4 20 x 75 hex head bolts with the 1 4 flat washers into the threaded holes two per plate caster leg extender and tighten Step 2 Install caster to...

Page 34: ...king mechanism close the spring loaded Red locking mechanism by turning the switch up or down depend on what side your setting position until the Red locking mechanism closes Switch Before installing the drawer body slide into the Drawer Housing slide please make sure that both of the Ball bearing tracks on the outside left and right pieces are all the way forward Install drawer body part of slide...

Page 35: ...allation has been completed correctly and that the ESD material is working properly Cleaning ESD Materials ESD laminates are designed to resist abrasion scuffing scorching and most solvents Intense exposure to any of these conditions can damage the ESD properties of the laminate and will require the replacement of the worksurface or instrument shelf ESD laminate worksurfaces and instrument shelves...

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IAC INDUSTRIES Workmaster C Series, Assembly Instructions Manual

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