Hyundai N100 plus Instruction Manual Download

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INSTRUCTION MANUAL

VECTOR INVERTER

plus

RUN

DOC. NO HHIS-WZ-PK-008 (02)

Accredited

by the RvA

ISO 9001/ISO 14001/OHSAS 18001(N/A)

REGISTERED FIRM

DNV Certification B.V., THE NETHERLANDS

Summary of Contents for N100 plus

Page 1: ...INSTRUCTION MANUAL VECTOR INVERTER plus RUN DOC NO HHIS WZ PK 008 02 Accredited by the RvA ISO 9001 ISO 14001 OHSAS 18001 N A REGISTERED FIRM DNV Certification B V THE NETHERLANDS ...

Page 2: ...ral Specifications 4 External dimensional diagrams and Identifying the parts 5 Mounting 6 Wiring 7 Operation 8 Using Intelligent Input Terminals 9 Function List 10 Protective functions 11 Trouble shooting Tips 12 Maintenance and Inspection 13 Option Page plus ...

Page 3: ...mbol It occurs with either of two signal words DANGER or CAUTION as described below Indicates a potentially hazardous situation which if not avoided can result in serious injury or death Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the may if not avoided lead to serious results Im...

Page 4: ... operating this product This manual may be modified when necessary because of the improvement of the product modification or changes in specifications To order a copy of this manual or if your copy has been damaged or lost contact your representative Hyundai is not responsible for any modification of the product made by the user since that will void the guarantee CAUTION plus ...

Page 5: ... place which can bear the weight according to the specifications in the text Otherwise it may fall and cause injury to personnel Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and cause injury to personnel Be sure not to install or operate an inverter which is damaged or has missing parts Otherwise it may cause injury to personnel Lift t...

Page 6: ...guipment damage or fire Be sure to install the inverter in a well ventilated room which does not have direct exposure to sunlight a tendency for high temperature high humidity of dew condensation high levels of dust corrosive gas explosive gas inflammable gas grinding fluid mist salt damage etc Otherwise there is the danger of fire 5 2 5 2 CAUTION plus ...

Page 7: ...t the power supply is off You may incur electric shock and or fire Do not connect wiring to an inverter or operate an inverter that is not mounted according the instructions given in this manual Otherwise there is a danger of electric shock and or injury to personnel When wiring the emergency stop circuit check the wiring thoroughly before operation Otherwise it may cause injury to personnel For 4...

Page 8: ...e output terminals U V W Otherwise there is the danger of injury and or fire Do not Run Stop operation by switching ON OFF electromagnetic contactors on the primary or secondary sides of the inverter Otherwise there is the danger of fire To connect a braking resistor follow the procedures described in this manual Otherwise there is the danger of fire Three phase 200 to 230V 50 60Hz Three phase 380...

Page 9: ...the danger of fire Do not perform a withstand voltage test of the inverter Otherwise it may cause semi conductor elements to be damaged To connect a braking resistor braking resistor unit or braking unit follow the procedures in this manual Improper connection may cause a fire Do not connect or disconnect wires or connectors while power is applied to the circuit Otherwise it may cause injury to pe...

Page 10: ...enly restart during the trip stop Do not approach the machine be sure to design the machine so that safety for personnel is secure even if it restarts Otherwise it may cause injury to personnel and or fire If the power supply is cut off for a short period of time the inverter may restart operation after the power supply recovers if the command to operate is active If a restart may pose danger to p...

Page 11: ... Be sure to set the alarm reset after verifying the operation command is off Otherwise it may cause injury to personnel Be sure not to touch the inside of the energized inverter or to put any conductive object into it Otherwise there is a danger of electric shock and of fire DANGER 7 1 7 1 plus ...

Page 12: ...can be easily changed from low speed to high speed Be sure check the capability and limitation of the motor and machine before operating the inverter If you operate a motor at a frequency higher than the inverter standard default setting 60Hz be sure to check the motor and machine specifications with the respective manufacturer Only operate the motor at elevated frequencies after getting their app...

Page 13: ...sure to use tools with insulated handles Otherwise there is a danger of electric shock and or injury to personnel Never touch high voltage terminals in the inverter Otherwise there is a danger of electric shock The control PC board employs CMOS IC Do not touch the CMOS elements They are easily damaged by static electricity Do not connect or disconnect wires connectors or cooling fan while power is...

Page 14: ...least 5 minutes until DC bus capacitors discharge Ensure proper earth connection Refer to the user s manual before installation and operation A warning label is displayed on the terminal cover of the inverter as shown in the figure Follow these instructions when handling the inverter plus ...

Page 15: ...ith the voltage control PWM system a voltage surge caused by the cable constants such as the cable length especially when the distance between the motor and inverter is 10m or more and cabling method may occur at the motor terminals A dedicated filter of the 400V class for suppressing this voltage surge is available Be sure to install a filter in this situation Input power disconnection This inver...

Page 16: ...VA or more Abrupt power supply changes are expected some examples Several inverters are interconnected with a short bus An installed leading capacitor opens and closes RC Value of the thermal Relay is 1 1 times greater than the motor rated current Also RC Value is adjustable to the wiring distance but contacts us in this case Do not connect and disconnect the power supply more than 1 5 number minu...

Page 17: ...r this model PowerInputRating frequency voltage phase OutputRating Frequency voltage phasecurrent Manufacturingcodes Lotnumber date etc Model Number convention The model number for a specific inverter contains useful information about its operating characteristics Refer to the model number legend below 015 H F 022 2 2kW 004 0 4kW 007 0 75kW 015 1 5kW N100plus Series name Directive type E CE direct...

Page 18: ...torque with sensorless vector control selected Dynamicbraking approx torque shorttimestop 5 without resistor from 50 60Hz with resistor DC braking Weight kg N100 004SF plus N100 004LF plus N100 007SF plus N100 007LF plus N100 015LF plus N100 015SF plus N100 022LF plus N100 037LF plus 0 4 0 4 0 75 0 75 1 5 1 5 2 2 3 7 1 2 1 2 1 1 2 2 3 5 1 1 1 1 1 9 1 9 3 0 3 0 4 2 6 1 Single phase 200 to 230V 10 5...

Page 19: ...07HF plus N100 015HF plus N100 022HF plus N100 037HF plus 0 4 0 75 1 5 2 2 3 7 1 2 1 2 3 5 1 1 1 9 3 0 4 2 6 1 3 phase 380 to 460V 10 50 60Hz 5 3 phase 380 to 460V corresponding to input voltage 1 8 3 4 4 8 7 2 9 2 200 or more approximately 100 approximately 100 Variable operating frequency time and braking force 1 2 1 5 1 5 2 0 2 0 approximately 20 40 approximately 100 Model N100 series plus Star...

Page 20: ...input terminal Volt Freq Characteristic Freq setting FWD REV Run Input signal Any base freguency setting possible between 0Hz and 400Hz V F control constant torque reduced torque 150 60 seconds 0 1 to 3000sec linear accel decel s curve u curve second accel decel setting available Up and Down keys Value settings Analog setting via potentiometer 1W 1 to 2 variable resistor DC 0 5V DC 0 10V 4 20mA In...

Page 21: ...ses or dust 5 9m s 0 6G 10 to 55Hz conforms to the test method specified in JIS C0911 2 90 RH or less no condensing 20 60 short term temperature during transport 10 to 50 If ambient temperature exceed 40 reduce the carrier frequency to 2 1kHz or less and the rated current to 80 or less Over current over voltage under voltage overload extreme high low temperature ground fault detection internal com...

Page 22: ... 4 To operate the motor beyond 50 60Hz consult the motor mamanufacturer about the maximum allowable rotation speed 5 The braking torque via capacitive feedback is the average decelection torque at the shortest deceleration stopping from 50 60Hz as indicated It is not continuous regenerative braking torque And the average deceleration torque varies with motor loss This value decreases when operatin...

Page 23: ...munication port Main circuit terminal Cooling fan Fan cover Ground Terminal Mounting hole Removing terminal cover Use a hand and press on the terminal cover surface to remove it Control wiring can be possible by removing terminal cover Note Do not press excessive pressure Otherwise the cover may be damaged 4 1 N100 INSTRUCTION MANUAL plus ...

Page 24: ...lifts out to allow full access to the terminals for wiring After removing terminal cover locate the recessed retention screw on the left side main front panel Use a small screwdriver to loosen the screw swing the door around to the left to reveal the internal components of the drive 4 2 N100 INSTRUCTION MANUAL plus ...

Page 25: ...ements for monitoring and setting parameters The optional remote operator may be available for remote operation Locate the applicable drawing on the following pages for your inverter Dimensions are given in millimeters inches format plus 004SF LF 007SF LF 004HF 015SF LF 022LF 007HF 015HF 4 3 N100 INSTRUCTION MANUAL plus ...

Page 26: ...130 155 150 130 155 105 120 M4 140 120 M4 TYPE 004HF 007HF 015HF 022HF 037HF 3 phase 400V class 115 130 135 115 130 155 150 130 155 105 120 M4 140 120 M4 TYPE External dimension mm W H D External dimension mm W H D External dimension mm W H D 004SF 007SF 1 phase 200V class 115 130 135 115 130 155 105 120 M4 015SF Dimension table by the capacity 4 4 N100 INSTRUCTION MANUAL plus ...

Page 27: ...t according to the specifications in the text Otherwise it may fall and cause injury to personnel CAUTION CAUTION Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and cause injury to personnel Be sure not to install or operate an inverter which is damaged or has missing parts Otherwise there is the danger of fire Be sure to install the inv...

Page 28: ...g section it s good time to temporarily cover the inverter s ventilation openings It will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation The ambient temperature must be in the range of 10 to 40 If the range will be up to 50 you will need to set the carrier frequency to 2kHz or less and derate the output current to 80 or less 10cm min...

Page 29: ...ic fire and or injury to personnel Be sure not to connect an AC power supply to the output terminals Otherwise there is a danger of electric fire and or injury to personnel Be sure not to connect a resistor to the DC link terminal P PB Otherwise there is a danger of fire Remarks for using earth leakage circuit breakers in the main supply Otherwise there is a danger of fire For motor leads earth le...

Page 30: ...over and wiring cover Power supply Motor Motor Motor Inverter Thermal Relay Thermal Relay Always connect the power input terminals R S and T to the power supply Be sure to install thermal relay individually when one inverter operates several motors Never connect P RB to R S T or U V W Otherwise there is the danger of equipment damage 6 2 N100 INSTRUCTION MANUAL plus ...

Page 31: ... high frequency noise Install the AC reactor on the inverter output side or use the current sensor Make sure to ground the ground terminal according to the local grounding code Never ground the N100 inverter in common with welding machines motors or other electrical equipment When several inverters are used side by side ground each unit as shown in examples Do not the ground wires plus MCCB Mc0 R ...

Page 32: ...peed Multi speed2 Multi speed1 Reverse command Forward command External power supply for input signal Frequency meter Frequency command FA1 FA2 Note1 When an output intelligent terminal is used be sure to install a surge absorbing diode in parallel with relay Otherwise the surge voltage created when the relay goes ON or OFF may damage the output intelligent terminal circuit Frequency arrival signa...

Page 33: ...extremely weak currents and voltages Use relays which do not have contact defects at 24 V DC 3mA for the other terminals Separate the main circuit wiring from the relay control circuit wiring If they must cross be sure that they cross at a right angle Do not short circuit the terminals H L of the control circuit Note2 Note3 Note4 Note5 Note6 Note7 Do not short circuit the terminals H OI of the con...

Page 34: ... 5 5 4 4 3 3 2 2 1 1 P24 CM1 D AL0 AL1 AL2 MCCB R S T U V W P RB N100 Inverter S COM diode motor Note 1 In order to use terminal CM1 install the reverse prevention Diode D braking resistor Alarm output contact 6 6 N100 INSTRUCTION MANUAL plus ...

Page 35: ... 20W 6 4 Application wiring apparatus options Determination of wire and Fuse size HMC 10W HMC 20W HMC 10W N100 037HF plus N100 037LF plus N100 022HF plus N100 022LF plus N100 015HF plus N100 015LF plus N100 015SF plus N100 007HF plus N100 007LF plus N100 007SF plus N100 004HF plus N100 004LF plus N100 004SF plus 1 25 1 25 2 0 1 25 2 0 1 25 3 5 2 0 HBS 33 10AT HBS 33 15AT HBS 33 20AT HBS 33 30AT Ap...

Page 36: ...n power improvement EMI filter Output side noise filter AC reactor for vibration reduction thermal relay malfunction prevention This is useful when harmonic suppression measures must be taken when the main power voltage unbalance rate exceeds 3 and the main power capacity exceeds 500kVA or when a sudden power voltage variation occurs It also helps to improve the power factor Reduces the conductive...

Page 37: ...e 3 Note 4 Note 5 Note 6 mm wire for the control curcyit terminal Classify the detective current of the earth leakage breaker depending on the total distance between the inverter and the motor Note1 When using CV wire and metal tube the leakage current is around 30mA km Note2 The leakage current becomes eight times because IV wires have a high dielectric constant Therefore use an one class earth l...

Page 38: ... R S T RB U V W P CASE N100 004SF 015SF 004LF 037LF 004HF 037HF plus M4 11 N100 004SF 015SF 004LF 037LF 004HF 037HF plus Control M2 Alarm M3 Control Alarm 3 5 5 08 Control circuit terminal Model Screw diameter Width mm CM1 6 5 4 3 2 1 P24 H O OI L FMCM212 11 AL0AL1AL2 Use the type skew driver 6 10 N100 INSTRUCTION MANUAL plus ...

Page 39: ...6 5 4 3 2 1 CM1 FM CM1 Input signal Monitor signal Power terminal for input signals Forward run command FW Reverse run command RV multi speed commands1 4 CF1 4 2 stage accel decel 2CH Reset RS second control function setting SET terminal software lock SFT unattended start protection USP current input selection AT jogging operation JG External trip EXT Common terminal for input or monitor signal Ou...

Page 40: ...ing the parameter H O OI L 11 12 CM2 AL2 Frequ ency comm and signal Output signal Trip al arm output signal Power supply for frequency setting Voltage frequency command signal Current frequency command signal Common terminal for frequency command Intelligent output terminal run status signal RUN frequency arrival signal FA1 set frequency arrival signal FA2 overload advance notice signal OL PID err...

Page 41: ...the power supply is cut off for a short period of time the inverter may restart operation after the power supply recovers if the command to operate is active If a restart may pose danger to personnel so be sure to use a lock out circuit so that it will not restart after power recovery Otherwise it may cause injury to personnel The stop key is effective only when the stop function is enabled Be sur...

Page 42: ...f equipment damage 7 1 Before the powerup test Prior to the test run check the following 1 Make sure that the power lines R S and T and output terminals U V and W are connected correctly Otherwise there is a danger of inverter damage 2 Make sure that there are no mistakes in the signal line connections Otherwise it may be incorrect operation of the inverter 3 Make sure that the inverter earth term...

Page 43: ...phase 200 230V 50 60Hz Motor Power supply Regenerative braking resistor Alarm output AT normal status power off AL0 AL2 ON AT abnormal status AL0 AL1 ON Ground ACTION Digital operator control 1 Turn On the power supply by turning ON MCCB The POWER LED will illuminate 2 After checking that the potentiometer Enable LED is ON set the frequency by rotating the potentiometer 3 After checking that the R...

Page 44: ...oise Otherwise there is the danger of equipment damage 1 Did the inverter trip during acceleration or deceleration 2 Were the rpm and frequency meter readings as expected If the over current or over voltage trip is occurred of the power up test set the acceleration or deceleration time longer NOTE1 Factory setting Maximum frequency 60Hz Rotation direction forward run N100 INSTRUCTION MANUAL plus ...

Page 45: ...uewhen only oneinverter connects two motors outputfrequency setting acceleration deceleration timesetting manualtorqueboostsetting electr onicthermalsetting motor capacity setting controlmethod 2 stageacceler ation deceleration Theacceleration or deceleration timeis possibleto change consideringthesystem Free runstop Externaltrip Unattended start prevention Currentinput selection Reset Terminalsof...

Page 46: ...rminals Frequency command power terminal Frequency command common terminal Frequency commanding terminal current command Frequency commanding terminal voltage commanding The External frequency voltage commanding is 0 to 5VDC as a standard When the input voltage is 0 to 10VDC use the parameter A65 Note1 If the AT option is not assigned to any intelligent input terminal then inverter use the algebra...

Page 47: ... error magnitude the preset value the OD terminal signal turns on The inverter alarm signal is active when a fault has occurred Commonterminalforintelligentoutputterminal At normal status power off initial setting value Al0 AL1 closed At abnormal status AL0 AL2 closed Contact rating 250V AC 2 5A resistor 1oad 0 2A inductor load 30V DC 3 0A resistor 1oad 0 7A inductor load minimum 100V AC 10mA 5V D...

Page 48: ...ote This is dedicated indicator so that it cannot be used as a line speed signal The indicator accuracy after adjustment is about 5 Depending on the meter the accuracy may exceed this value 2 output current monitor signal The FM output duty cycle varies with the inverter output current to the motor The signal on FM reaches full scale when the inverter output current reaches 200 of the rated invert...

Page 49: ... Mode motor stop Inverter is in Run Mode motor runs reverse Inverter is in Run Mode motor runs stop Valid for inputs Required setting C01 C02 C03 C04 C05 C06 A02 01 Notes When theForward Run and Reverse Run commands areactiveat thesame time theinverter enters theStop Mode When aterminal associated with either FW or RV functionis configuredfor normally closed themotor starts rot ation when that ter...

Page 50: ...ON Multi Speed Select CF1 CF2 CF3 CF4 Theinverter provides storage parameters for up to 16 differenttarget frequencies speeds that the motor outputuses for steady staterun condition Thesespeeds areaccessiblethrough programming four of theintelligent terminals as binary encoded inputs CF1 to CF4 per thetable Thesecan be any ofthesixinputs andinanyorder You can usefewer inputs if you need eightor le...

Page 51: ...N ON OFF OFF OFF OFF ON ON ON ON SW3 CF2 OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON SW2 CF1 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON SW1 FW ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Setvalue 2Hz 5Hz 10Hz 15Hz 20Hz 30Hz 40Hz 50Hz 60Hz 55Hz 45Hz 35Hz 25Hz 15Hz 5Hz 2Hz Speed 15 Speed 14 Speed 13 Speed 12 Speed 11 Speed 10 Speed 9 Speed 8 Speed 7 Speed 6 Speed 5 Speed...

Page 52: ...uency with monitor function during each segment of a multispeed operation There are two ways to program the speeds into the registers to Programming using the CF switches Set the speed by following these steps 1 Turn the Run command off Stop Mode 2 Turn each switch on and set it to Multi speed n Display the data section of 3 Set an optional output frequency by pressing the and keys 4 Press the key...

Page 53: ...The type of deceleration used to end a motor jog is selectable by programming function The options are 0 Free run stop coasting 1 Deceleration normal level and stop 2 DC braking and stop Option Code Terminal Symbol Function Name Input State Description 6 JG Jogging ON OFF Inverter is in Run Mode output to motor runs at jog parameter frequency Inverter is in Stop Mode Valid for inputs Required sett...

Page 54: ...ween the set terminals SET and CM1 is on the inverter operates per the second set of parameters When the terminal is turned off the output function returns to the original settings first set of motor parameters Option Code Terminal Symbol Function Name Input State Description 7 SET Set 2nd Motor ON OFF Causes the inverter to use the 2nd set of motor parameters for generating the frequency output t...

Page 55: ...ecomes active during the initial acceleration This causes the inverter to switch form using acceleration 1 to acceleration 2 When terminal 2CH is turned on the inverter changes the rate of acceleration and deceleration from the initial settings Option Code Terminal Symbol Function Name Input State Description 8 2CH Two stage Acceleration and Deceleration ON OFF Frequency output uses 2nd stage acce...

Page 56: ... turns off The application determines which is the best setting Parameter specifies a delay time before resuming operation from a free run stop To disable this feature use a zero delay time B 03 FW RV FW RV FRS FRS Motorspeed Motorspeed 0Hzstart b 03 waittime Option Code Terminal Symbol Function Name Input State Description 9 FRS Free run Stop ON OFF Causes output to turn off allowing motor to fre...

Page 57: ...state You must reset the inverter or cycle power to clear the error returning the inverter to the Stop Mode EXT is turned off the inverter remains in the trip Option Code Terminal Symbol Function Name Input State Description 10 EXT External Trip ON OFF When assigned input transitions Off to On inverter latches trip event and displays E12 No trip event for On to Off any recorded trip events remain ...

Page 58: ...erminal RS input or the keypad Stop reset key In the figure below the UPS feature is enabled When the inverter power turns on the motor does not start even though the Run command is already active Instead it enters the USP trip state and displays error code This forces outside intervention to reset the alarm by turning off the Run command Then the Run command can turn on again and start the invert...

Page 59: ...byaresetfroma RS terminalinput theinverterrestarts runningimmediately Evenwhenthetripstateiscanceled by turningtheterminal RS onandoffafter anunder voltageprotectionE09occurs theUSPfunction willbeperformed Whentherunningcommandisactive immediatelyafterthepoweristurnedon aUSPerrorwilloccur Whenthisfunction isused waitforatleastthreesecondsafter thepoweruptogenerateaRuncommand Example On power up th...

Page 60: ...ion Code Terminal Symbol Function Name Input State Description 13 AT Analog Input Voltage current select ON OFF Terminal OI is enabled for current input uses terminal L for power supply return Terminal O is enabled for voltage input uses terminal L for power supply return Valid for inputs Required setting C01 C02 C03 C04 C05 C06 A01 01 Notes Ifthe AT optionisnotassignedtoany intelligentinputtermin...

Page 61: ...dofforon thefunctionoftheterminalisthesameas thatofthe reset terminal TheStop Resetkeyontheinverterisonlyoperationalforafewsecondsafter inverter powerup whenahand heldremoteoperatorisconnectedtotheinverter Ifthe RS terminalisturnedonwhilethemotorisrunning themotorwillbe free running coasting Example approx 30 12 min Alarm output RS terminal Reset Inverter RS The RS terminal causes the inverter to ...

Page 62: ... from the lock state or is locked as well Option Code Terminal Symbol Function Name Input State Description 15 SFT Software Lock ON OFF The keypad and remote program ming devices are prevented from changing parameters Valid for inputs Required setting C01 C02 C03 C04 C05 C06 B09 excluded from lock Notes Whenthe SFT terminalisturnedon onlytheoutputfrequencycanbe changed Softwarelockcanbemadepossibl...

Page 63: ... of the signal due to the open collector output Frequency Arrival FA2 lower graph uses thresholds for acceleration and deceleration to provide more timing flexibility than FA1 Parameter C21 sets the arrival frequency threshold for acceleration and parameter C22 sets the thresholds for deceleration This signal also is active low and has a 60ms delay after the frequency thresholds are crossed FA1 si...

Page 64: ...uencybetweentheset frequency 0 5Hz to 1 5Hzisturned on Atthetimeofdeceleration anarrivalsignalat a frequencybetweentheset frequency 0 5Hz to 1 5Hzisturned on Thedelaytimeoftheoutputsignalis 60ms nominal Example when output to motor is off or in any acceleration or deceleration ramp 2 FA2 ON OFF when output to motor is at or above the set frequency the holds for even if in acceleration or decelerat...

Page 65: ... ON OFF when inverter is in Run Mode Valid for inputs Required setting C13 C14 none Notes Theinverteroutputsthe RUN signal whenevertheinverteroutputexceedsthe start frequency Thestartfrequencyisthe initialinverteroutput frequencywhenit turnson Example when inverter Stop Mode NOTE The example circuit in the table above drives a relay coil Note the use of a diode to prevent the negative going turn o...

Page 66: ...tput circuits use open collector transistors and are active low Option Code Terminal Symbol Function Name Input State Description 3 OL Overload advance notice signal ON OFF when output current is more than the set threshold for the overload signal Valid for inputs Required setting C13 C14 C20 C23 Notes Thedefaultvalueis100 Tochangethe levelfromthedefault setC20 overload level Theaccuracyofthisfunc...

Page 67: ... Code Terminal Symbol Function Name Input State Description 4 OD Output deviation for PID control ON OFF when PID error is more than the set threshold for the deviation signal Valid for inputs Required setting C13 C14 C23 C23 Notes Thedefaultdifferencevalueissetto10 Tochangethe value changeparameter C23 deviationlevel Example when PID error is less than the set threshold for the deviation signal N...

Page 68: ...C14 C15 C16 Notes When the alarm output is set to normally closed NC a time delay occurs until the contact is closed when the power is turned on Therefore when the alarm contact out put is to be used set a delay of about 2 seconds when the power is turned on Terminals 11 and 12 are open collector out puts so the electric specification of AL is different from the contact output terminals AL0 AL1 AL...

Page 69: ...y contact a Convention uses normal to mean the inverter has power and is in Run or Stop Mode The relay contacts switch to the opposite position when it is Trip Mode or when input power is off contact Contact a initial setting Power Run State Normal Trip Open Open Open Closed Closed Closed 8 5 Alarm Terminal Function Alarm Terminal AL1 AL2 AL0 Contact specification AC 250V 2 5A Resistor load 0 2A I...

Page 70: ...mal setting Select electronic thermal characteristic Torques boost mode selection Manual torque boost setting Manual torque boost frequency adjustment V F characteristic curve selection Base frequency setting Maximum frequency setting Select motor constant Motor capacity setting Motor poles setting Motor Rated Current Motor constant R1 setting Standard Auto tuning Motor constant R2 setting Standar...

Page 71: ...he required torque characteristic or speed control characteristic may not be maintained in case that the inverter capacity is move than twice the capacity of the motor in use Select the parameter A31 to 2 sensorless vector control Parameter H03 and H04 select motor capacity and poles 4 poles Parameter H02 selects which data standard data auto tuning data of motor constants you want the inverter to...

Page 72: ...verter finally set the parameter H01 F02 F03 setting Set the time the range that over current or over voltage trip event not occurs Set the same as setting F02 H03 setting Set the motor rating 0 4 004LF 037LF 5 9 004HF 037HF H04 setting set the motor poles A01 setting set the frequency command source to 0 potentiometer A03 setting set the base frequency 60Hz F01 setting set the operation frequency...

Page 73: ...rocessfailed Motorconnection Auto tuningmode selectionH01 1 RuncommandON Motorparametersetting Parametersetting completed stop Note The motor parameter of N100 is standard data of HYUNDAI standard 4 poles motor At the sensorless vector control when using different poles motor operates by using auto tuning data as a motor parameter plus N100 INSTRUCTION MANUAL plus ...

Page 74: ...stor R2 Transient inductance Motor inductance Settingrange 0 1 0 1 2 4 6 8 0 001 30 00 0 001 20 00 0 01 999 9 0 01 100 0 0 1 100 0 Description 0 auto tuningOFF 1 auto tuningON 0 standarddata 1 auto tuningdata Unit pole Unit Unit Unit mH Unit mH 0 9 0 4 004LF 037LF 5 9 004HF 037HF Unit A The data of H11 to H15 is auto turning data H10 H15 No load current N100 INSTRUCTION MANUAL plus ...

Page 75: ...constants may be stored in the inverter It will be necessary to store the inverters factory defaults setting Powered running status witha accelerating torque When low frequency afew Hz torqueis insufficient H06 H11 S23 S28 Slowlyincreasethemotorconstant R1in relationtoauto tuningdata within1to1 2times R1 Slowlyincreasethemotorconstant R1in relationtoauto tuningdata within1to1 2times R1 Slowlyincre...

Page 76: ...ORE KEY Press the store key to write the data and setting value to the memory Potentiometer set the inverter output frequency be operated only when the ramp is ON Hz A LED Display units Hertz Ampere LEDs STOP RESET key This key is use for stopping the motor or resetting errors When either operator or terminal is selected this key works If the extension function b 15 is used this function is void D...

Page 77: ...ines a forward run or a reverse run STOP RESET key This key stops the run When a trip occurs this key becomes the reset key basis setting functions fine tuning functions terminal setting functions seceond motor setting functions seceond motor setting functions FUNCTION key This key allows the selection of commands and memorises parameters When the key is pressed once in the state of the extension ...

Page 78: ...ction setting storedataandreturntotheexpanded command settingdataisdisabled donotstoredataandreturntotheexpanded command settingdataisdisabled Displaydescription Whentheinverteristurnedon theoutputfrequencymonitordisplayappears expanded function command NO A A A A 01 A 01 A 02 A 02 A 65 A 65 0 40 b C S H expandedfunctiondata N100 INSTRUCTION MANUAL plus ...

Page 79: ... Hz LED ON Real time display of output current to motor from 0 0 to 99 9A A LED ON Real time display of output voltage to motor Three different indications F Forward Run Stop r Reverse Run Displays the scaled PID process variable feedback value A50 is scale factor Displays the state of the intelligent input terminals ON OFF 6 5 4 3 2 1 Terminal numbers Displays the state of the intelligent output ...

Page 80: ...999 Inverter real operating time 0 59 Displays the inverter DC link voltage V Displays the current trip event Display method Alarm reason press the UP key Output frequency at alarm event press the UP DOWN key Output current at alarm event press the UP DOWN key DC link voltage at alarm event press the FUNC key d13 display No trip event Displays the previous first trip event Displays the previous se...

Page 81: ...l potentiometer can be monitored Standard default acceleration setting range is 0 1 to 3000sec 0 1 999 9 by 0 1sec 1000 3000 by 1sec Standard default deceleration 2nd motor 0 1 999 9 by 0 1sec 1000 3000 by 1sec Two options select codes 0 Forward run 1 Reverse run Basic setting functions setting range A01 A65 Fine tuning functions Setting range b01 b17 Terminal setting functions Setting range C01 C...

Page 82: ...ator communication Four options select codes 0 Standard operator 1 Control terminal input 2 Remote operator communication 0 0 60 00Hz Settable from the base frequency A03 up to 400Hz in units of 0 1 Hz Settable from 0 to maximum frequency in units of 0 01Hz Analog Input Settings External frequency setting start External frequency setting end A05 A06 End frequency provided when analog input is 10V ...

Page 83: ... 0Hz Multi speed Frequncy Setting Multi speed frequency setting Jogging frequency setting Jogging stop operation selection A11 A25 A26 A27 Defines limited speed for jog range is 0 5 to 10 00Hz in units of 0 01Hz The jogging frequency is provided safety during manual operation Definehow end ofjog stops themotor threeoptions 0 Free run stop 1 Deceleration stop depending on deceleration time 2 DCbrak...

Page 84: ... 0 Manual torque boost 1 Automatic torque boost Two available V F curves three select codes 0 Constant torque 1 Reduced torque reduction of the 1 7th power 2 Sensorless vector control A32 V 100 20 0 frequency Sets output voltage gain of the inverter from 20 to 100 Can boost starting torque between 0 and 100 above normal V F curve from 0 to 1 2 base frequency Be aware that excessive torgue boost ca...

Page 85: ...0 seconds in units of 0 1sec DC braking frequency setting DC braking output delay time setting DC braking force setting DC braking function selection Frequency related Functions A38 A39 A40 A42 A44 0 00Hz 0 00Hz Sets a limit on output frequency greater than zero Range is 0 00 to 400 0Hz in units of 0 01Hz Frequency lower limit setting Jump center frequency setting Frequency upper limit setting Up ...

Page 86: ...0 to 100 0 seconds in units of 0 1 Automatic Voltage Regulation AVR Function A52 A53 0 220 380V 200V class inverter settings 200 220 230 240 400V class inverter settings 380 400 415 440 460 The AVR feature keeps the inverter output waveform at a relatively constant amplitude during power input fluctuations Motor input voltage setting AVR function selection Automatic output voltage regulation selec...

Page 87: ...equency transition point Output frequency atwhich Accel1 switches to Acce1 2 rangeis 0 00 to 400 0Hzinunits of0 01Hz frequency acc1 acc2 2CH time Two options for switching from 1st to 2nd accel decel 0 2CH input from terminal 1 transition frequency OutputfrequencyatwhichDecel1 switches toDece12 rangeis 0 00to 400 0Hzinunits of0 01Hz A58 Declto Dec2 frequency transition point 0 00Hz 0 0 Deceleratio...

Page 88: ...V input 1 10V input Set the voltage offset for external analog signal input input signal adjustment Set the voltage gain for external analog signal input signal adjustment Set the current offset for external analog signal input signal adjustment Set the current gain for external analog signal input signal adjustment A61 A63 A62 A64 Func code Name Description Defaults Run time Edit Func code Name D...

Page 89: ...ange of controlled variable is slow even when the target value is changed Increase P gain A47 The change of controlled variable is fast but not stable Input method of target value signal and feedback signal PID gain adjustment Decrease P gain A47 It is difficult to make the target value match with the controlled variable Decrease I gain A48 Both the target value and the controlled variable are not...

Page 90: ...etostopand displaytripinfo Restarttripisovercurrent overvoltage and undervoltage Overcurrentandovervoltagetriprestart upto3times undervoltagetriprestart upto10time Theamountoftimeapowerinputunder voltagecanoccurwithouttrippingthe power failurealarm Rangeis 0 3to1 0 sec If under voltageexists longerthan this time theinvertertrips evenifthe restartmodeis selected Timedelayafterunder voltagecondition...

Page 91: ...et the deceleration rate when inverter detects overload range is 0 1 to 10 0 and resolution is 0 1 b07 b08 Motor Current Output frequency b04 b05 100 0 1 Electronic thermal characteristic selection Electronic thermal level setting Set a level between 20 and 120 for the rated inverter current setting range 0 2 inverter rated current 1 2 inverter rated current Electronic Thermal Overload Alarm Setti...

Page 92: ...ption codes 0 Trip history clear 1 Parameter initialization Select how the inverter resumes opera tion when the free run stop FRS is cancelled two options 0 Restart from 0Hz 1 Restart from frequency detected from real speed of motor Select default parameter values for cou ntry on initialization three options option codes 0 Korea version 1 Europe version 2 US version 0 o b09 0 Software lock mode se...

Page 93: ...see C01 parameter Select function for terminal 4 code see C01 parameter Select function for terminal 5 code see C01 parameter Select function for terminal 6 code see C01 parameter Select logic convention two option codes 0 normally open NO 1 normally closed NC Select logic convention two option codes 0 normally open NO 1 normally closed NC Select logic convention two option codes 0 normally open N...

Page 94: ...C Select logic convention two option codes 0 normally open NO 1 normally closed NC 0 Output Terminal Function Intellingent output terminal 12 setting Montor signal selection Output Terminal 11 a b contact setting Output Terminal 12 a b contact setting Select logic convention two option codes 0 normally open NO 1 normally closed NC Select logic convention two option codes 0 normally open NO 1 norma...

Page 95: ...ation arrival signal frequency setting PID deviation level setting Sets the overload signal level between 50 and 200 resolution is 0 1 0 5x Inverter rated current 2 0x Inverter rated current C20 Motor current Over load signal output Sets the frequency arrival setting thres hold for the output frequency during acceleration Setting range is 0 0 to A04 resolution is 0 01Hz output frequency freguency ...

Page 96: ...ltorque boostfrequency adjustment 2ndcontrol maximum frequency RangeisS04 to400 00Hzinunitsof0 1Hz secondcontrol basefrequency 60 00Hz S06 2ndcontrol torqueboost modeselection Twoselections optioncodes 0 manualtorqueboost 1 automatictorqueboost 0 S07 Set the manual torque boost voltage Adjust the motor torque by boosting the output voltage above the normal V F ratio Be aware that excessive torque ...

Page 97: ...itchesto Acc2 rangeis0 0to400 0Hzinunitsof 0 01Hz Outputfrequencyatwhich Dcc1switchesto Dcc2 rangeis0 0 to 400 0Hzinunitsof 0 01Hz Setalevelbetween 20 to120 fortherated invertercurrent settingrange 0 2 inverterratedcurrent 1 2 inverterratedcurrent 0 00Hz 0 00Hz 100 0 S16 2ndcontrol acceleration transition frequencysetting 2ndcontrol deceleration transition frequency setting 2ndcontrol electronic t...

Page 98: ... 00 setting range 0 001 20 00 setting range 0 1 999 9mH setting range 0 01 100 0mH setting range 0 1 100 0A 2nd motor constant IO 2 4 6 8 S22 The setting depend on the motor capacity Consideringontheoverload theelectronic thermalprotectsagainstthemotorfrom overheating 0 SUB 1 CRT 2ndcontrol Electronic thermal characteristic setting S18 S19 2ndcontrol motor constant setting 0 standardmotorconstants...

Page 99: ...ange 0 1 100 0A 2nd motor constant R1 auto tuning data 2nd motor constant R2 auto tuning data 2nd motor constant L auto tuning data 2nd motor constant leakage factor auto tuning data 2nd motor constant IO auto tuning data Func code Name Description Defaults Func code Name Description Defaults Run time Edit N100 INSTRUCTION MANUAL plus ...

Page 100: ...100 0A Sensorless Vector Control Auto tuning mode selection Motor data selection Motor capacity Motor poles setting Motor rated current Motor Resistance R1 Motor R2 Resistance Motor Inductance L Motor R2 Resistance Motor Inductance L Motor constant IO Motor Resistance R1 Motor constant IO auto tuning data Transien Inductance Transien Inductance Ten selections 0 4 0 4 0 75 1 5 2 2 3 7kW 220V 5 9 0 ...

Page 101: ...rnal noise excessive temperature rise or other factor When the input voltage receives by the inverter decreases the control circuit does not function normally When the input voltage is below the spe cification the inverter output is cut off The inverter output was short circuited This con dition causes excessive current for the inverter so the inverter output is turned off The USP error is indicat...

Page 102: ... It is not displayed when initialization of history is processing It is displayed when Copy function is operated by the remote operator There is no data available Trip history PID feedback data Display The auto tuning operation terminates normally copy N100 INSTRUCTION MANUAL plus ...

Page 103: ...ls to the intelli gent input terminals correct Is the Run Command active Is the FW terminal or RV connected to CM1 via switch etc Has the frequency setting for F01 been set greater than zero Are the control circuit term inals H O and L connected to the potentiometer Is the motor load too heavy Is the motor locked Reduce load and test the motor independently Is the RS reset function or FRS free run...

Page 104: ...problem frequency Verify the V F settings match motor specifications Make sure all scaling is properly set Is the load too heavy Is the load fluctuation too great Is the supply voltage unstable Is the problem occurring at a particular frequency Is the maximum frequency setting A04 correct Does the monitor function d01 display the expected output frequency The direction of the motor is reversed Are...

Page 105: ...s power turned off after a parameter edit but before pressing the store key Edits to data are permanently stored at power down Was the time from power off to power on less than six seconds Was the standard operator mode and terminal mode changed correctly Is the inverter in run mode some parameters cannot be edited during run mode If you re using the SET intelligent input selection b09 is the SFT ...

Page 106: ...e unit clean so that dust of other foreign matter does not enter the inverter Take special care in regard to breaking wires of making connection mistakes Firmly connect terminals and connectors Keep electronic equipment away from moisture and oil Dust steel filings and other foreign matter can damage insulation causing unexpected accid ents so take special care When removing connectors never pull ...

Page 107: ...ion resistance test by short circuiting the terminals as shown below Spare parts We recommend that you stock spare parts to reduce down time which include Part description Symbol Quanity Used Spare Note Cooling fan Case FAN 1 1 1 1 015SF 015LF 037LF 007HF 037HF Front case Case Bottom cover Never test the withstand voltage on the inverter The inverter has a surge protector between the main circuit ...

Page 108: ...en inverter terminals R S T Digital volt meter GND to terminals Torque wrench Thermal trip events Visual Visual Visual Visual Visual Visual Visual Aural Power down manually rotate Criteria Ambient temperature between 10 to 40 non condensing Stable environment for electronic controls 200V class 200 to 230V 50 60Hz 400V class 380 to 460V 50 60Hz 500V class Megohm meter M3 0 5 0 6Nm M4 M5 1 0 98 1 3N...

Page 109: ...er Electronic type wattmeter Electronic type wattmeter Calculate the output power factor from the output voltage output current and output power E I W 0 0 0 Supply voltage E1 Output voltage E0 Supply current I1 Output I0 current Supply power W1 Output W0 power Supply power factor Pf1 Output Pf0 power factor Fundamental wave effective value Total effe ctive value Total effe ctive value Total effe c...

Page 110: ...ly The figures below show measurement locations for voltage current and power measurements listed in the table on the previous page The voltage to be measured is the fundamental wave effective voltage The power to be measured is the total effective power Three phase measurement diagram N100 INSTRUCTION MANUAL plus ...

Page 111: ...R resistor value R resistor value WATTAGE WATTAGE WATTAGE WATTAGE 1 5 KW 2 2 KW 3 7 KW 1 5 KW 2 2 KW 3 7 KW 50 ohm 50 ohm 35 ohm 50 ohm 35 ohm 35 ohm 0 2 KW 0 3 KW 0 6 KW 0 3 KW 0 6 KW 1 2 KW 180 ohm 100 ohm 100 ohm 180 ohm 100 ohm 100 ohm 0 3 KW 0 3 KW 0 6 KW 0 3 KW 0 6 KW 0 6 KW 13 Option For the running motor For the up down motor N100 INSTRUCTION MANUAL plus ...

Page 112: ...the data of inverter which is set in advance Specification Item Description Model Name External Dimension Keypad Communication Method Function Connection Cable NOP 100 135mm H 75mm L 19mm D LCD LED Display 2Line 16Characteristic Forward Run Reverse Run Mode change display 12 Key UP DOWN method RS485 Modular connect method Abnormal status store count 6 times Built in READ COPY function 1 5 3m m N10...

Page 113: ...REMOTE OPERATOR 75 135 READ REMT COPY FUNC MON STR FWD REV STOP N100 INSTRUCTION MANUAL plus NOP External Diagram Unit mm Remote Operator NOP100 plus ...

Page 114: ...13 3 Input side and Output side AC reactor External Diagram Connection Diagram N100 INSTRUCTION MANUAL plus ...

Page 115: ... Vibration may increase when driving a general purpose motor with an inverter as compared with commercial power operation Connecting this reactor between the inverter and the motor allows reduction of motor pulsation When the cable between the inverter and the motor is 10m or more inserting the reactor prevents thermal relay malfunction caused by harmonics resulting from inverter switching A curre...

Page 116: ... 50 100 130 50 115 130 50 110 40 6 6 6 6 6 1 85 A C H X T 67 70 72 90 52 200V J ACL L 0 4 ACL L 0 75 ACL L 1 5 ACL L 2 2 ACL L 3 7 110 130 160 180 220 90 105 130 50 4 2 6 6 11 5 14 8 100 160 80 110 190 90 110 210 125 110 40 6 6 6 6 6 2 7 A C H X T 80 75 90 90 65 Dimension of Input side AC reactor for power pactor correction Dimension of Output side AC reactor for power pactor correction N100 INSTR...

Page 117: ... noise filter Class W H D External Dimension Rated Voltage Rated Current Model 13 4 Noise filter Install a noise filter as shown in figure below The noise filter must be installed as close as possible to the inverter and its wiring distance minimized In addition the primary and secondary wirings of the noise filter must not be close to each other or cross each other Reduces the conductive noise on...

Page 118: ...er 3 Communication 2 Digital operator Item Interface Communication method Communication speed Communication code Data bits Parity Stop bit Starting method Wait time Connection type Error check RS485 Half duplex 9600 Binary code 8 No 1 External request 10 1000ms 1 N Max32 Frame CRC CMD MAXREQ parameter Fixing Inverter is only slave part Communication number is selected at b17 Fixing Fixing Fixing D...

Page 119: ...ce is as follows Frame start Frame start is recognized by signal line data transmitted Frame completion Frame completion is recognized by no data during correspond 4 5 character time Frame 1 Transmit from external controller to inverter Frame 2 Indication reflects from inverter to external controller External controller Inverter wait time Frame 2 Frame 1 N100 INSTRUCTION MANUAL plus ...

Page 120: ...te Higher 8bit of 16bit CRC Higher 8bit of 16bit CRC Lower 8bit of 16bit CRC Lower 8bit of 16bit CRC 1 byte 2 byte 2 byte 1 32 0 06 1 byte Group 2 byte Index st nd 1 byte 0 00 2 byte N 0 01 0 08 st nd CRC Hi Data N CRC Lo Communication number Order Byte number Data 1 1 byte 1 byte 1 byte 1 byte 1 byte 2 byte 2 byte 1 32 0 06 CRC Hi Data N CRC Lo Command Byte Number Data 1 Data size Inverter Commun...

Page 121: ...t of 16bit CRC 1 byte 2 byte 2 byte 1 32 0 03 1 byte Group 2 byte Index Note1 st nd Setting value Note 2 Communication number Order Parameter Data CRC Hi CRC Lo Communication number Command Parameter Data CRC Hi CRC Lo Description Data size Specifications Target Inverter Communication number Frame type Parameter Data 1 byte 1 byte 1 byte Higher 8bit of 16bit CRC Lower 8bit of 16bit CRC 1 byte 2 by...

Page 122: ...Group d C F S A H d 1 byte st 1 trip st 2 byte nd 2 trip nd 0 01 0 05 0 02 0 06 0 03 0 07 0 04 Trip information Previous first trip Previous second trip Previous third trip Trip count 0 01 0 01 0 01 0 01 0 01 0 0D 0 11 0 15 0 19 0 1D Trip data 1 2 3 4 5 6 Trip data 7 8 9 10 11 12 Trip contents Over current trip Over voltage trip Under voltage trip Arm short trip Reserved Inverter over heat trip Tr...

Page 123: ...t0 Forward command Bit1 Reverse command Bit2 Reset command st nd st nd Parameter value Conversion hexadecimal 60 00Hz 1 byte 0 17 2 byte 0 70 st nd Communication data 6000 Parameter value Conversion hexadecimal 10 00sec 1 byte 0 00 2 byte 0 64 st nd Communication data 100 Bit7 Reserved Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Bit7 Reserved Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 RST REV RWD N100 INSTRUCTION ...

Page 124: ...nd 8 bit register 3 Shift right side 1bit 16 bit register 4 If the result of step 3 is 1 exclusive OR 16 bit register and 0xa001 5 Execute 8 times step 3 and step 4 6 Execute step 2 6 until data completion 7 Exchange the step 6 result of higher 8bit and lower 8bit Ex The case of D01 output frequency reading st nd st nd 16bit CRC generation Byte 1 Byte 2 Byte 3 Byte 4 Byte 6 Byte 7 Commun ication n...

Page 125: ...00 0000 0111 1110 1111 1111 1111 1111 0000 0001 1111 1111 1111 1110 0111 1111 1111 1111 0011 1111 1111 1111 1 1010 0000 0000 0001 1001 1111 1111 1110 0100 1111 1111 1111 0010 0111 1111 1111 1 1010 0000 0000 0001 1000 0111 1111 1110 0100 0011 1111 1111 0010 0001 1111 1111 1 16 BIT The sequence of addition Byte 01 01 REGISTER MSB Flag Exclusive OR 01 Shift 1 Shift 2 Polynomial Shift 3 Shift 4 Polyno...

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