LITHIUM SERIES® II Electric Torque Tool
Basic Operations Manual
333 Route 17 N.
Mahwah, NJ 07430
USA
800-FOR-HYTORC
(800-367-4986)
201-512-9500
hytorc.com
Page 1: ...LITHIUM SERIES II Electric Torque Tool Basic Operations Manual 333 Route 17 N Mahwah NJ 07430 USA 800 FOR HYTORC 800 367 4986 201 512 9500 hytorc com ...
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Page 3: ...al to be modified by any end user without exception Should an application require a modification to the tool or any of the standard accessories please consult with your local HYTORC representative and they will be able to obtain the assistance for any modification that may be required LITHIUM SERIES II is a registered trademark of HYTORC Copyright 2019 HYTORC All Rights Reserved Reproduction adapt...
Page 4: ...n lieu of all other warranties or conditions written or oral expressed or implied for merchantability or fitness for particular use or purpose This warranty gives you specific legal rights You may also have other rights that vary from state to state and province to province In those states that do not allow the exclusion of implied warranties or limitation of incidental or consequential damages th...
Page 5: ...Y 7 5 CARE AND HANDLING 9 6 SECURE FROM DROPPING 10 7 INSTALL THE SIDE HANDLE 11 8 WORKLIGHT 12 9 TURN POWER ON AND OFF 13 10 ADJUST TORQUE 14 11 CHANGE DIRECTION 15 12 CHANGE SPEED 16 13 BOLTING WITH SOCKET AND REACTION ARM 17 14 BOLTING WITH THE HYTORC WASHER 20 15 BOLTING WITH THE HYTORC NUT 23 16 CHANGELOG 27 APPENDIX A CERTIFICATIONS 25 TABLE OF CONTENTS ...
Page 6: ... tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Protective equipment such as a dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting E...
Page 7: ...d grease Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations E BATTERY TOOL USE AND CARE Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack Use power tools only with specifically designated battery packs U...
Page 8: ...removing the battery from the charger may ignite dust or fumes Contents of opened battery cells may cause respiratory irritation Provide fresh air If symptoms persist seek medical attention WARNING Never attempt to open the battery pack for any reason If battery pack case is cracked or damaged do not insert into charger or tool Do not crush drop or damage battery pack Do not use a battery pack or ...
Page 9: ...s may burst causing personal injury and damage CAUTION Under certain conditions with the charger plugged into the power supply the charger can be shorted by foreign material Foreign materials of a conductive nature such as but not limited to steel wool aluminum foil or any buildup of metallic particles should be kept away from charger cavities Always unplug the charger from the power supply when t...
Page 10: ...safety durability and function Above services are not subject to travel expense charges REPAIRS All repairs are guaranteed for 6 months All repairs are subject to labor and part cost as outlined in the official HYTORC price list All repairs will be tested and calibrated to ensure the highest quality repairs All warranty repairs are free of all charges including return freight RENTALS 100 of all pa...
Page 11: ...interface has been redesigned from the ground up to provide intuitive access to all software controlled bolting features through the high resolution display and push button control panel Supplied with the same 36 volt battery system the tool provides sustained power through even the toughest jobs with capacity up to 5000 ft lbs This tool provides flexibility to support a variety of configurations ...
Page 12: ... to the local power outlet Insert the battery by sliding it into the charger and locking into place The 36 volt battery is fully charged in approximately 90 minutes CHARGING FAULT INDICATOR POWER INDICATOR green when charger is plugged into AC outlet CHARGING FAULT INDICATOR is flashing green while battery is charging CHARGING FAULT INDICATOR solid green when battery is fully charged CHARGING FAUL...
Page 13: ...d until the battery is depleted so there is no gradual drop in power during use For continuous use have one or more spare battery packs charging while the tool is in use When needed simply swap batteries from the charger to the tool Batteries can be charged hundreds of times without any noticeable loss in capacity Push the TEST button on the side of the battery and the LED s will provide an approx...
Page 14: ...AL CONSIDERATION The LITHIUM SERIES II Tool is a rugged industrial tool with an electric motor and electronic control Adhere to the following guidelines to maintain reliable long term operation The tool will withstand light splashing but do not submerge or subject to continuous rain or extreme humidity The operating temperature range of the tool is 4 F 20 C to 140 F 60 C All Cooling Vents should b...
Page 15: ...ERIES II Electric Torque Tool Operations Manual 10 Follow local practices or standards for securing the tool from dropping The eyelet provided fits most standard lanyards SECURING THE TOOL 6 SECURE FROM DROPPING ...
Page 16: ...11 The side handle screws into the bearing housing on either the right or left hand tighten only 7 INSTALL THE SIDE HANDLE ...
Page 17: ...LITHIUM SERIES II Electric Torque Tool Operations Manual 12 A Work Light is available to enhance visibility safety and productivity Work Light settings is available through the settings menu 8 WORKLIGHT ...
Page 18: ...or 3 seconds to turn the power off This can be done at any time from any menu or in any state of the tool The tool always saves current settings when powered off and returns to the same settings and access security level when the power is turned back on AUTO OFF The tool will automatically power off after 5 minutes of trigger inactivity to save the battery charge The auto off function can be enabl...
Page 19: ... until reaching the minimum calibrated capability of the tool NOTE Below the minimum calibrated value the tool will be set to Snug and can provide tightening at lower values as required Holding the button down increases or decreases the torque by increments of 10 ft lb CHANGE TORQUE UNITS The torque units can be changed in the Settings menu to display the value and the units in ft lbs N m KGFM and...
Page 20: ...ue value by pressing the right button corresponding to the down arrow The loosen value can be adjusted to the desired value using the left and right buttons Depress switch on right to tighten Torque Depress switch on left to loosen The LITHIUM SERIES II tool drive rotates with either right hand clockwise or left hand counter clockwise operations The tool is nominally set to right hand drive which ...
Page 21: ...he maximum capability of the tool Push Switch forward for slow speed Torque Push Switch to the rear for fast speed Rundown to run down nuts With Speed Switch in Rundown select Loosen on the direction switch to run off nuts The LITHIUM SERIES II tool provides two speeds torque and rundown The rundown speed increases the speed to the maximum output of the tool allowing the user to quickly run down t...
Page 22: ...r the drive while aligning the screw with the flat on the spline Tighten the set screw to firmly attach the reaction arm Challenge the reaction arm to make sure it is firmly secured Never modify a reaction arm as this may lead to personal injury or damage to the tool Make sure the O ring is installed on the socket Insert the pin part way into the socket Slide socket on the drive while aligning the...
Page 23: ...l panel to ensure the operator keeps both hands clear of the reaction arm As soon as the user pushes any button the drive will turn Once the tool starts the reaction arm will move to firmly press against the reaction surface and then the tool will begin applying torque and tighten the nut Continue holding the trigger until the tool reaches the desired torque and stops If an ANGLE has been specifie...
Page 24: ...the nut Position the reaction arm against a firm surface Pull and hold the trigger and any button on the rear panel to apply torque to loosen the nut Once the tool starts the reaction arm will move and firmly press against the reaction surface The tool will then begin applying torque to loosen the nut The status light turn amber during operation If the operation is successful the status light will...
Page 25: ...s used Identify the appropriate size HYTORC Washer Driver Slide the washer driver over the square drive and spline while aligning the thumb screw with the flat on the spline Tighten the thumb screw to secure the driver For longer term use it is recommended to pin the drive to the square drive Challenge the driver to make sure it is securely attached 14 BOLTING WITH THE HYTORC WASHER ...
Page 26: ...ontinue holding the trigger the tool will pause and restart after the angle delay If a RELEASE has been specified continue holding the trigger the tool will pause and restart after the angle delay Release the trigger after the tool has completed all specified operations During the operation the status light will turn amber If the operation is successful the status light will turn green if unsucces...
Page 27: ...ut capability Press the directional switch to toggle to the loosen mode Position the driver over the nut and HYTORC reaction washer and hold the trigger and begin applying torque During the operation the status light will turn amber If the operation is successful the status light will turn green if unsuccessful the status light will turn red Remove the tool driver from the nut CONT D ...
Page 28: ...e size HYTORC Nut Driver Slide the nut driver over the square drive and spline while aligning the set screw with the flat on the spline Pin the driver to the square drive to secure the driver to the tool Tighten the set screw to secure nut driver Challenge the nut driver to make sure it is securely attached 15 BOLTING WITH THE HYTORC NUT ...
Page 29: ...restart and then stall again after completing the RELEASE angle Then the tool can be released from the nut Release the trigger after the tool has completed all specified operations The status light will turn amber during operation If the operation is successful the status light will turn green if unsuccessful the status light will turn red If the BEEPER is enabled the tool will provide an audible ...
Page 30: ...ctional switch to toggle to the loosen mode When loosening a HYTORC Nut position the driver and hold the trigger until the HYTORC Nut is loose The status light turn amber during operation If the operation is successful the status light will turn green if unsuccessful the status light will turn red Remove the tool driver from the nut CONT D ...
Page 31: ...LITHIUM SERIES II Electric Torque Tool Operations Manual 26 CERTIFICATE OF CONFORMANCE FOR JAPAN CERTIFICATE OF CONFORMANCE FOR SINGAPORE APPENDIX A CERTIFICATIONS ...
Page 32: ...favor of our HYTORC universe map 07 31 2019 French Korean and Spanish translations uploaded 08 21 2019 Multiple updates The following text has been added for page 8 NOTE When not in use remove the battery pack from the tool Certificate of Conformance for Singapore added 09 04 2019 FCC statement updated 16 CHANGELOG ...
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Page 34: ...LTING THROUGH INNOVATIVE SOLUTIONS AND AN UNYIELDING COMMITMENT TO WORLD CLASS CUSTOMER SERVICE WITH OVER 50 YEARS OF EXPERIENCE FOCUSED ENTIRELY ON DEVELOPING THE HIGHEST QUALITY INDUSTRIAL BOLTING SYSTEMS HYTORC IS THE MOST TRUSTED NAME IN THE INDUSTRY MISSION STATEMENT ...
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Page 36: ...our nearest HYTORC representative THE HYTORC UNIVERSE IS MADE UP OF OVER 1 000 TRAINED BOLTING SPECIALISTS TO SUPPORT YOUR BOLTING NEEDS IN OVER 100 COUNTRIES HYTORC WORLD HEADQUARTERS 333 Route 17 North Mahwah NJ 07430 201 512 9500 800 FOR HYTORC ...
