background image

4. 

Insert screwdriver or other flat tipped tool into
slot  on  side  of  switch.  See  Figure  12.  Pull  tool
up  to  remove  emergency  disconnect  switch,
switch adapter, and lock from underneath arm-
rest.

5. 

Remove nut from underneath armrest. See Fig-
ure  21.  
Remove  emergency  disconnect  button
and bushing from top part of armrest.

Install

1. 

Insert  emergency  disconnect  button  and  bush-
ing into hole in top part of armrest.

2. 

Place nut on button and turn it clockwise to se-
cure emergency disconnect button and bushing
to  armrest.  Tighten  nut  to  2  N•m  (18  lbf  in).
See Figure 12 or Figure 21.

3. 

Install switch adapter and lock onto emergency
disconnect  button  assembly.  Install  switches,
by  pushing  switches  onto  switch  adapter  until
switches clicks into place.

4. 

Connect wires to emergency disconnect switch.
Tighten screws to 0.8 N•m (8.55 lbf in) typical;
1.2 N•m (10.7 lbf in) maximum.

5. 

Install  armrest  and  PCB  cassette  to  armrest
and  install  armrest  to  armrest  mounting
bracket.  See  section  Armrest  Assembly  for  in-
stallation procedures.

Momentary Switches and Function Selection

Button

NOTE:  

The different configurations of switches and

buttons discussed in this section may not be found
on your lift truck. See Operating Manual for your
lift truck's configuration.

On  lift  trucks  equipped  with  E-Hydraulic  controls,
there  may  be  two  optional  momentary  switches
(green buttons) and a function selection button (yel-

low  button)  located  behind  the  second,  third,  or
fourth  mini-lever.  See  Figure  24.  The  momentary
switch located behind the second mini-lever is used
to override the Return To Set Tilt (RTST) function.
By pressing this switch, the RTST parameters are
overridden and the mast is allowed to tilt unrestric-
ted.

If  the  lift  truck  is  equipped  with three mini-levers
and  a  four  function  control  valve,  there  will  be  a
function  selection  button  behind  the  third  mini-
lever.  Pressing  this  button  allows  the  third  mini-
lever  to  switch  between  the  third  and  fourth  func-
tions.  If  the  lift  truck  is  equipped  with  four  mini-
levers  and  a  five  function  control  valve,  the  func-
tion  selection  button  will  be  located  behind  the
fourth  mini-lever.  Pressing  the  button  allows  the
fourth mini-lever to switch between the fourth and
fifth functions.

If the lift truck is equipped with an attachment, the
last mini-lever on the right controls the attachment
function.  Behind  this  lever  will  be  a  momentary
switch.  To  engage  the  attachment,  move  the  mini-
lever backward. To disengage the attachment, push
the  momentary  switch  behind  the  mini-lever  and
move mini-lever forward.

NOTE: 

ALL  POSSIBLE  MOMENTARY  SWITCHES

AND  FUNCTION  SELECTION  BUTTON  CONFIGU-
RATIONS  SHOWN.  NOT  ALL  LIFT  TRUCK  MAY
HAVE  ALL  SWITCHES  AND  BUTTONS  SHOWN.
SEE  THE 

OPERATING  MANUAL

  FOR  YOUR  LIFT

TRUCK'S CONFIGURATION.

1. MINI-LEVERS

2. MOMENTARY SWITCH (RTST)

3. FUNCTION SELECTION BUTTON

4. MOMENTARY SWITCH (CLAMP)

5. ARMREST HOUSING

Figure 24. Momentary Switches and Function

Selection Button Location

2200 SRM 1524

Electronic and Manual Hydraulic Controls

19

Summary of Contents for A1.3XNT

Page 1: ...Hyster D203 A1 3XNT A1 5XNT A25XNT A30NXT Forklift...

Page 2: ...ELECTRICAL SYSTEM A1 3XNT A1 5XNT A25XNT A30XNT D203 PART NO 4038031 2200 SRM 1524...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ion 11 Remove 11 Install 11 E Hydraulic Controls Test 12 Mini Levers 12 Full Stroke Test 12 Function Returns to Neutral Test 12 Push Button Switch 13 E Hydraulic Controls 13 Mini levers Remove and Ins...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...eat Belt Sequence Module 30 Remove 30 Install 31 Steering Wheel Position Sensor 31 Remove 31 Install 32 Horn Switch 32 Remove 32 Install 33 Rear Horn Button Switches 34 Remove 34 Install 34 Tilt Posit...

Page 7: ...n 51 Remove 51 Install 51 Line Contactor 54 Remove 54 Install 54 Vehicle Systems Manager 55 General 55 Remove 55 Install 55 Programming a New VSM and or Display Panel 58 General 58 PC Service Tool Sof...

Page 8: ...TABLE OF CONTENTS Continued Remove 71 Install 71 12 Volt Outlet 73 Remove 73 Install 74 This section is for the following models A1 3XNT A1 5XNT A25XNT A30XNT D203 Table of Contents iv...

Page 9: ...lastic part If any welding must be done obtain proper authorization from a Resident Service Engineer If authorization is given be sure to follow the procedures in the WARNING and CAUTIONS below WARNIN...

Page 10: ...prevent unexpected movement The capacitors in the transistor controller s can hold an electrical charge for about 10 seconds after the battery is disconnected To prevent an electrical shock and person...

Page 11: ...g nuts Make sure the wires are not pulled tight and are not touching other parts to damage the in sulation NOTE The display panel cannot be repaired and must be replaced as a unit if it has a malfunct...

Page 12: ...1 TOP NOTCHES 2 TOP SLOTS 3 DISPLAY PANEL COVER 4 BOTTOM NOTCH 5 BOTTOM SLOT 6 DISPLAY PANEL Figure 2 Display Panel Removal Display Panel and Key or Keyless Switch Replacement 2200 SRM 1524 4...

Page 13: ...talled uses a key insert key into switch first This will help install the switch into the display panel If switch is keyless use the knob to help in stall switch into display panel 1 Take new key or k...

Page 14: ...isconnect the battery before doing any work on the electrical system Serious injury to personnel and or damage to lift truck components can occur if battery is not disconnected WARNING Never wear any...

Page 15: ...press and hold button on the left top side of the lever and move lever backward See Figure 13 When removing and replacing sensors or switches be sure to tag connectors to aid in correct installa tion...

Page 16: ...on Control Switch handle See Figure 10 Install 1 Install DCS into DCS cup See Figure 10 2 Install DCS cup and DCS into lift lower Direc tion Control Switch handle See Figure 10 3 Install DCS retainer...

Page 17: ...4 MANUAL AUX 2 LEVER 5 MANUAL LIFT LEVER 6 DIRECTION CONTROL SWITCH 7 ATTACHMENT PUSH BUTTON 8 INNER CAPSCREW 9 OUTER CAPSCREW 10 CABLE TRACK 11 SCREW 12 DIRECTION CONTROL SWITCH RETAINER 13 DIRECTIO...

Page 18: ...oval 4 Disconnect the Direction Control Switch if lift truck is equipped with this feature See Fig ure 8 5 Insert screwdriver or other flat tipped tool into slot on side of switch Pull tool up to remo...

Page 19: ...per Front Cover for procedures Attachment Button Fourth Function Remove 1 Read and follow the WARNING and CAU TION section in the General section above 2 Remove upper front cover See section Upper Fro...

Page 20: ...rking properly See procedures for each generation of MLM for repair or replacement Upon completion rerun test 5 If mini lever continues to not function properly contact your local Hyster dealer or see...

Page 21: ...h may need to be replaced See sections Mini levers Remove and Install and Momentary Switches and Function Selection Button for re placement procedures Mini levers Remove and Install CAUTION The follow...

Page 22: ...MREST HARNESS 5 OPERATOR PRESENCE SYSTEM HARNESS 6 ARMREST Figure 16 Seat Box Cover Removal 3 Pull up on handle see Figure 18 and slide armrest all the way forward and remove flange capscrew from unde...

Page 23: ...SCREWS Figure 17 E Hydraulic Armrest and Mounting Bracket A HANDLE MOVES ARMREST FORWARD OR BACKWARD B HANDLE MOVES ARMREST UP OR DOWN Figure 18 Armrest Adjustment Handles 1 SOCKET HEAD SCREWS 2 BOTTO...

Page 24: ...rest onto mounting bracket with flange capscrews Tighten flange cap screws to 13 to 15 N m 115 to 132 lbf in 5 Install six socket head screws that fasten bot tom and top armrest covers together See Fi...

Page 25: ...BUTTON CONNEC TIONS 1 PHILLIPS HEAD SCREWS 2 DIRECTION CONTROL SWITCH ADAPTER 3 EMERGENCY DISCONNECT SWITCH 4 EMERGENCY DISCONNECT SWITCH ADAPTER 5 NUT 6 LOCK 7 HORN SWITCH 8 ARMREST 9 DIRECTION CONT...

Page 26: ...lips latch See Figure 22 3 Install armrest cover to armrest and install armrest to armrest mounting bracket See sec tion Armrest Assembly for installation proce dures 1 DIRECTION CONTROL SWITCH 2 BEZE...

Page 27: ...low button located behind the second third or fourth mini lever See Figure 24 The momentary switch located behind the second mini lever is used to override the Return To Set Tilt RTST function By pre...

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