Hyster A1.3XNT Service Manual Download | Manualshive

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Hyster D203 (A1.3XNT, A1.5XNT A25XNT, A30NXT)
Forklift

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Summary of Contents for A1.3XNT

Page 1: ...Hyster D203 A1 3XNT A1 5XNT A25XNT A30NXT Forklift...

Page 2: ...ELECTRICAL SYSTEM A1 3XNT A1 5XNT A25XNT A30XNT D203 PART NO 4038031 2200 SRM 1524...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ion 11 Remove 11 Install 11 E Hydraulic Controls Test 12 Mini Levers 12 Full Stroke Test 12 Function Returns to Neutral Test 12 Push Button Switch 13 E Hydraulic Controls 13 Mini levers Remove and Ins...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...eat Belt Sequence Module 30 Remove 30 Install 31 Steering Wheel Position Sensor 31 Remove 31 Install 32 Horn Switch 32 Remove 32 Install 33 Rear Horn Button Switches 34 Remove 34 Install 34 Tilt Posit...

Page 7: ...n 51 Remove 51 Install 51 Line Contactor 54 Remove 54 Install 54 Vehicle Systems Manager 55 General 55 Remove 55 Install 55 Programming a New VSM and or Display Panel 58 General 58 PC Service Tool Sof...

Page 8: ...TABLE OF CONTENTS Continued Remove 71 Install 71 12 Volt Outlet 73 Remove 73 Install 74 This section is for the following models A1 3XNT A1 5XNT A25XNT A30XNT D203 Table of Contents iv...

Page 9: ...lastic part If any welding must be done obtain proper authorization from a Resident Service Engineer If authorization is given be sure to follow the procedures in the WARNING and CAUTIONS below WARNIN...

Page 10: ...prevent unexpected movement The capacitors in the transistor controller s can hold an electrical charge for about 10 seconds after the battery is disconnected To prevent an electrical shock and person...

Page 11: ...g nuts Make sure the wires are not pulled tight and are not touching other parts to damage the in sulation NOTE The display panel cannot be repaired and must be replaced as a unit if it has a malfunct...

Page 12: ...1 TOP NOTCHES 2 TOP SLOTS 3 DISPLAY PANEL COVER 4 BOTTOM NOTCH 5 BOTTOM SLOT 6 DISPLAY PANEL Figure 2 Display Panel Removal Display Panel and Key or Keyless Switch Replacement 2200 SRM 1524 4...

Page 13: ...talled uses a key insert key into switch first This will help install the switch into the display panel If switch is keyless use the knob to help in stall switch into display panel 1 Take new key or k...

Page 14: ...isconnect the battery before doing any work on the electrical system Serious injury to personnel and or damage to lift truck components can occur if battery is not disconnected WARNING Never wear any...

Page 15: ...press and hold button on the left top side of the lever and move lever backward See Figure 13 When removing and replacing sensors or switches be sure to tag connectors to aid in correct installa tion...

Page 16: ...on Control Switch handle See Figure 10 Install 1 Install DCS into DCS cup See Figure 10 2 Install DCS cup and DCS into lift lower Direc tion Control Switch handle See Figure 10 3 Install DCS retainer...

Page 17: ...4 MANUAL AUX 2 LEVER 5 MANUAL LIFT LEVER 6 DIRECTION CONTROL SWITCH 7 ATTACHMENT PUSH BUTTON 8 INNER CAPSCREW 9 OUTER CAPSCREW 10 CABLE TRACK 11 SCREW 12 DIRECTION CONTROL SWITCH RETAINER 13 DIRECTIO...

Page 18: ...oval 4 Disconnect the Direction Control Switch if lift truck is equipped with this feature See Fig ure 8 5 Insert screwdriver or other flat tipped tool into slot on side of switch Pull tool up to remo...

Page 19: ...per Front Cover for procedures Attachment Button Fourth Function Remove 1 Read and follow the WARNING and CAU TION section in the General section above 2 Remove upper front cover See section Upper Fro...

Page 20: ...rking properly See procedures for each generation of MLM for repair or replacement Upon completion rerun test 5 If mini lever continues to not function properly contact your local Hyster dealer or see...

Page 21: ...h may need to be replaced See sections Mini levers Remove and Install and Momentary Switches and Function Selection Button for re placement procedures Mini levers Remove and Install CAUTION The follow...

Page 22: ...MREST HARNESS 5 OPERATOR PRESENCE SYSTEM HARNESS 6 ARMREST Figure 16 Seat Box Cover Removal 3 Pull up on handle see Figure 18 and slide armrest all the way forward and remove flange capscrew from unde...

Page 23: ...SCREWS Figure 17 E Hydraulic Armrest and Mounting Bracket A HANDLE MOVES ARMREST FORWARD OR BACKWARD B HANDLE MOVES ARMREST UP OR DOWN Figure 18 Armrest Adjustment Handles 1 SOCKET HEAD SCREWS 2 BOTTO...

Page 24: ...rest onto mounting bracket with flange capscrews Tighten flange cap screws to 13 to 15 N m 115 to 132 lbf in 5 Install six socket head screws that fasten bot tom and top armrest covers together See Fi...

Page 25: ...BUTTON CONNEC TIONS 1 PHILLIPS HEAD SCREWS 2 DIRECTION CONTROL SWITCH ADAPTER 3 EMERGENCY DISCONNECT SWITCH 4 EMERGENCY DISCONNECT SWITCH ADAPTER 5 NUT 6 LOCK 7 HORN SWITCH 8 ARMREST 9 DIRECTION CONT...

Page 26: ...lips latch See Figure 22 3 Install armrest cover to armrest and install armrest to armrest mounting bracket See sec tion Armrest Assembly for installation proce dures 1 DIRECTION CONTROL SWITCH 2 BEZE...

Page 27: ...low button located behind the second third or fourth mini lever See Figure 24 The momentary switch located behind the second mini lever is used to override the Return To Set Tilt RTST function By pre...

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