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HYOSUNG COMET 650 FI, Owner'S Manual

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HYOSUNG COMET 650 FI Owner'S Manual Download Page 14

13

RIDING ON HILLS
STOPPING AND PARKING

10. BREAK-IN

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11. INSPECTION BEFORE RIDING

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12. PERIODIC MAINTENANCE

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13. INSPECTION AND MAINTENANCE

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TOOL
FUEL HOSE
ENGINE OIL
GASOLINE
ENGINE COOLANT
RADIATOR
RADIATOR HOSE
RUBBER CAP OF CABLES
EXHAUST PIPE AND MUFFLER
FRONT FORK
REAR SHOCK ABSORBER
BATTERY
AIR CLEANER
SPARK PLUG
IDLING ADJUSTMENT
THROTTLE CABLE ADJUSTMENT
CLUTCH CABLE ADJUSTMENT
DRIVE CHAIN
BRAKES
TIRE
REPLACEMENT OF THE LAMP
WHEN THE ENGINE REFUSES TO START
WHEN KEEPING FOR LONG PERIOD
CLEANING PROCEDURE

14. LABEL

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80

15. SPECIFICATIONS

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83

 

 Comet650  2008.7.11 3:40 PM  ˘

` 13   JINSUN  300DPI 100LPI  T

Summary of Contents for COMET 650 FI

Page 1: ...This owner s manual contains important safety information Please read it carefully WARNING ...

Page 2: ...t of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety informa tion and instructions which should be read carefully before operating the motorcycle ...

Page 3: ...2 2 Standard type ...

Page 4: ...3 3 Sports type ...

Page 5: ...or choosing Hyosung motorcycle We at Hyosung have designed tested and produced these motorcycles using the most modern tech nology available to provide you with much happy enjoyable safe riding Motorcycling is one of the most exhilarating sports and insure you to enjoy riding and you should become thoroughly familiar with the infor mation presented in this Owner s Manual before riding the motorcyc...

Page 6: ...ly important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations WARNING CAUTION NOTE Please read this manual and follow its instructions carefully To emphasize special information the words WARNING CAUTION and NOTE have special meanings Information following these signal wo...

Page 7: ...ts any sale or delivery to the ultimate purchaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person MAINTENANCE The exhaust system of this motorcycle requires no periodic maintenance The engine should be adjusted to the manufacture s specifications and the spark plug should be kept in good condition Runn...

Page 8: ...NING Before each use perform daily inspections with the rider Specific items to check are listed in the INSPECTION BEFORE RIDING sec tion on page 55 of this owner s man ual Make sure the rider wears a helmet eye protection and protective cloth ing gloves leather or heavy cloth pants long sleeved shirt or jacket boots Permit use only by dual rider These motorcycles is designed for use only by dual ...

Page 9: ...et on the footrests at all times or injuries resulting from accidents Moving the rider s feet from the footrests reduces the rider s ability to control the motorcycle and could lead to an accident WARNING Keep both hands on the handgrips at all times when riding Removing your hands from the handgrips reduces your ability to control the motorcycle and could result in an accident WARNING Always open...

Page 10: ... INSPECTION BEFORE RIDING section of this manual Do not forget to perform an entire safety inspection to ensure the safety of the rider and its passenger WARNING Your riding skill and mechanical knowl edge from the foundation for safe riding practices We suggest that you practice riding your motorcycle in a non traffic situation until you are thoroughly familiar with your machine and its controls ...

Page 11: ...unt ed load could critically reduce these two safety factors Also determine that the load does not interfere with the operation of the suspension steering or other control operations 3 Accessories fitted to the handlebars or the front fork area can create serious stability problems This extra weight will cause the motorcycle to be less responsive to your steering control The weight may also cause ...

Page 12: ...age the wiring harness or create a dangerous situation due to the loss of electrical power during the operation of the motorcycle When carrying a load on the motorcycle mount it as low as possible and as close as possible to the machine An improperly mounted load can create a high center of gravity which is very dangerous and makes the motorcycle difficult to handle The size of the load can also a...

Page 13: ...rts type 23 6 NAMES OF EACH PARTS 26 7 CONTROLS 29 IGNITION SWITCH IGNITION KEY INSTRUMENT PANEL LEFT HANDLE SWITCH RIGHT HANDLE SWITCH REAR BRAKE PEDAL GEARSHIFT LEVER FOOTRESTS SIDE STAND SEAT LOCK TRUNK REAR SHOCK ABSORBER FRONT FORK 8 SUPPLY OF GASOLINE ENGINE OIL AND COOLANT 43 GASOLINE ENGINE OIL ENGINE COOLANT 9 RIDING TIPS 49 STARTING THE ENGINE STARTING OFF USING THE TRANSMISSION TABLE OF...

Page 14: ...INE ENGINE COOLANT RADIATOR RADIATOR HOSE RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT FORK REAR SHOCK ABSORBER BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE ADJUSTMENT CLUTCH CABLE ADJUSTMENT DRIVE CHAIN BRAKES TIRE REPLACEMENT OF THE LAMP WHEN THE ENGINE REFUSES TO START WHEN KEEPING FOR LONG PERIOD CLEANING PROCEDURE 14 LABEL 80 15 SPECIFICATIONS 83 ...

Page 15: ... left downside of the crankcase assembly Please write down the numbers in the box provided below for your future reference The frame and or engine serial numbers are used to register the motorcycle They are also to assist your dealer in terms of ordering parts or referring to special ser vice information SERIAL NUMBER LOCATION ...

Page 16: ... end WARNING Spilling gasoline can damage the paint ed surfaces Be careful not to spill any fuel when fill ing the fuel tank Wipe spilled gasoline up immediately CAUTION Don t mix the unrecommended oil It could damage the engine When refilling the oil don t allow the dust to get inside Mop the oil spilt Don t put the patch on the filler cap It could disturb the oil to be provided and damage the en...

Page 17: ...um radiator mixed with distilled water only at a 50 50 mixture ratio for engine coolant solution An engine coolant mixture other than 50 50 can affect cooling efficiency or rust inhibiting peformance Engine coolant is harmful or fatal if swallowed or inhaled Do not drink anti freeze or coolant solution If swallowed do induce vomiting Immediately contact a poi son control center or a physician Avoi...

Page 18: ...17 NAMES OF EACH PARTS Clutch lever Left handle switches Instrument panel Front brake fluid reservoir Right handle switches Front brake lever Throttle grip Ignition switch Fuel tank cap ...

Page 19: ...rn signal lamp Ignition coil Front Ignition coil Rear Fuses Seat lock Rear turn signal lamp Brake Tail lamp License plate lamp Passenger footrests Footrests Gearshift lever Side stand Engine oil drain plug N O T E means the invisable parts ...

Page 20: ...r Air cleaner Front brake fluid reservoir Front brake lamp switch Radiator Cooling fan and motor Engine oil filter Water pump Engine oil level lens Engine oil filler cap Rear brake pedal Rear brake lamp switch Coolant reserve tank Rear brake fluid reservoir N O T E means the invisable parts ...

Page 21: ...ES OF EACH PARTS Standard type Clutch lever Left handle switches Instrument panel Front brake fluid reservoir Right handle switches Front brake lever Throttle grip Ignition switch Fuel tank cap Standard type ...

Page 22: ...ad lamp Ignition coil Front Ignition coil Rear Fuses Seat lock Rear turn signal lamp Brake Tail lamp License plate lamp Passenger footrests Footrests Gearshift lever Side stand Engine oil drain plug N O T E means the invisable parts Standard type ...

Page 23: ...ner Front brake fluid reservoir Front brake lamp switch Side cowling inner Radiator Cooling fan and motor Engine oil filter Water pump Engine oil level lens Engine oil filler cap Rear brake pedal Rear brake lamp switch Coolant reserve tank Rear brake fluid reservoir Standard type N O T E means the invisable parts ...

Page 24: ...AMES OF EACH PARTS Sports type Clutch lever Left handle switches Instrument panel Front brake fluid reservoir Right handle switches Front brake lever Throttle grip Ignition switch Fuel tank cap Sports type ...

Page 25: ...ead lamp Ignition coil Front Ignition coil Rear Fuses Seat lock Rear turn signal lamp Brake Tail lamp License plate lamp Passenger footrests Footrests Gearshift lever Side stand Engine oil drain plug N O T E means the invisable parts Sports type ...

Page 26: ...ntrol Unit Spark pulg Rear Air cleaner Front brake fluid reservoir Front brake lamp switch Side cowling inner Radiator Cooling fan and motor Engine oil filter Water pump Engine oil level lens Engine oil filler cap Rear brake pedal Rear brake lamp switch Coolant reserve tank Rear brake fluid reservoir Sports type ...

Page 27: ...26 NAMES OF EACH PARTS Clutch lever Left handle switches Instrument panel Front brake fluid reservoir Right handle switches Front brake lever Throttle grip Ignition switch Fuel tank cap ...

Page 28: ...lamp Head lamp Ignition coil Front Ignition coil Rear Fuses Seat lock Rear turn signal lamp Brake Tail lamp License plate lamp Passenger footrests Footrests Gearshift lever Side stand Engine oil drain plug N O T E means the invisable parts ...

Page 29: ...ir cleaner Front brake fluid reservoir Front brake lamp switch Side cowling inner Radiator Cooling fan and motor Engine oil filter Water pump Engine oil level lens Engine oil filler cap Rear brake pedal Rear brake lamp switch Coolant reserve tank Rear brake fluid reservoir N O T E means the invisable parts ...

Page 30: ...ey cannot be removed from the ignition switch in this position CONTROLS IGNITION SWITCH IGNITION KEY Turning the ignition switch to the OFF or LOCK position while the motorcy cle is moving can be hazardous Moving the motorcycle while the steering is locked can be hazardous You could lose your balance and fall or you could drop the motorcycle Stop the motorcycle and place it on the side stand if eq...

Page 31: ...ing the engine with high engine coolant temperature can cause serious engine damage If the engine coolant temperature meter comes on the red lamp of H mark stop the engine to let it cool CAUTION When the ignition switch is turned to the ON position the display of speedome ter will come on CAUTION To adjust the light of speedometer dis play push the switch in the normal mode for 0 6 1 seconds while...

Page 32: ... They can register two kinds of distance at the same time For instance trip meter A can register the trip distance and trip meter can register the distance between fuel stops To change the display push the switch in the normal mode for 0 6 1 sec onds while the display indicates the odometer trip meter or trip meter you want to change A B A B s the speedometer are LCD Liquid Crystal Display type it...

Page 33: ... in the normal mode To reset the trip meter to zero push the switch in the normal mode for 2 sec onds while the display indicates trip meter B or B you want to reset A B Operating the display while riding can be hazardous Removing a hand from the handlebars can reduce your ability to control the motorcycle Always keep both hands on the handle bars while riding WARNING Normal Clock reset mode Mode ...

Page 34: ...or 0 6 1 seconds Odometer Trip meter Trip meter Odometer In the clock reset mode Push it for 0 6 1 seconds Adjustment Increase the hour of clock A B A B SPEEDOMETER The speedometer indicates the road speed in kilometers or miles per hour FI Fuel Injection CHECK LAMP If the fuel injection system fails the FI check lamp comes on and the LCD Liquid Crystal Display display panel indicates FI letters i...

Page 35: ...s play panel indicating a problem with fuel injection system and with FI check lamp lit can damage the engine and transmission Whenever the FI check lamp is lit and the display panel indicates FI have your authorized Hyosung dealer or a qualified mechanic inspect the fuel injection system as soon as possible CAUTION N O T E If the LCD display panel indicates FI letters and speedometer alternately ...

Page 36: ...he brake lever gently toward the throttle grip Front brake be anxious about motorcycle falling down when braking suddenly as disk brake system The brake lamp will come on when the lever is squeezed WARNING HORN SWITCH Press the switch to operate the horn TURN SIGNAL SWITCH Using when left right turn or change direction Position Flash the left turn sig nal lamp Position Flash the right turn sig nal...

Page 37: ... the engine CAUTION HAZARD WARNING SWITCH All four turn signal lamp and indicator lamp will flash simulta neously when the switch is turn on with the ignition switch in ON position The turn signal lamp and indi cator lamp go off Use the hazard warning lamps to warn other traffic during emergency parking or when your vehicle could otherwise become a traffic hazard STARTER SWITCH Use this switch to ...

Page 38: ...tle at the same time you operate the gearshift lever Whenever a gear is selected the gearshift lever will return to its normal position ready to select the next gear Lift the gearshift lever to upshift and depress the lever to downshift Neutral is located between first and 2nd gear When neutral is desired depress or lift the lever halfway between first and 2nd gear It is not possible to upshift or...

Page 39: ...n indicator lamp on the instrument panel will be lit However even though the light is illumi nated cautiously release the clutch lever slowly to determine whether the transmission is positively in neutral CAUTION FOOTREST POSITION ADJUST MENT FOR have 3 type of the footrest position right and left To change the position remove the 6mm hexagon bolts and install the bolts to the desired position by ...

Page 40: ...rlock system If the transmission is in neutral or side stand up you can only start the engine with pulling the clutch lever This side stand ignition interlock system pre vents the motorcycle from being started with side stand down SIDE STAND GEARSHIFT LINK ROD FOR s OPTIONAL PARTS When the footrests in position exchange the gearshift link rod for appropri ate riding position Position or Install th...

Page 41: ...t hook retainer and push down firmly until the seat snaps into the locked position To remove the front seat pull the knob located under the rear seat SEAT LOCK Make sure that the side stand ignition interlock system is working properly before riding WARNING NO Neutral switch Clutch lever Side stand Engine start 1 2 3 4 5 Possible Possible Impossible Impossible Impossible N O T E On or Up Off or Do...

Page 42: ... and light article such as mainte nance manual or Owner s manual can be placed under the rear seat REAR SHOCK ABSORBER TRUNK N O T E Loading limit of trunk 1 k kg g 2 21 lbs The trunk could be heated Don t keep anything that doesn t endure heat Don t keep the fragile Check if it is locked The unlocking of rear seat could cause serious accident Don t allow water to get inside the trunk or it could ...

Page 43: ...r of clicks from the fully turned in position Fully turned in H direction provides stiffest damping force and turning S direc tion the adjuster will soften damping force The rebound and compression damping force is set on Solo riding standard refer to below chart position at the factory DAMPING FORCE ADJUSTMENT FRONT FORK Be sure to adjust the damping force on both front forks equally Setting one ...

Page 44: ...nd breathing of gasoline vapors Keep children and pets away during refueling WARNING To open the fuel tank cap insert the igni tion key into the lock and turn it clockwise With the key inserted lift the cap up with the key To close the fuel tank cap push the cap down firmly with the key in the cap lock GASOLINE Do not overfill the fuel tank Stop adding fuel when the fuel level reaches the bot tom ...

Page 45: ... engine output being made insufficient Be careful not to pour the engine oil excessively CAUTION ENGINE OIL LEVEL CHECK Follow the procedure below to inspect the engine oil level 1 Start the engine and run it for a few minutes 2 Stop the engine and wait three minutes 3 Hold the motorcycle vertically and inspect the engine oil level through the engine oil level lens on the right side on the engine ...

Page 46: ...e conditions inspect Quantity of Engine oil Pollution degree of Engine oil before riding the motorcycle and then supplement and replace at any time to prevent damage of the engine CAUTION Necessarily confirm and clean the oil strainer when replace the Engine oil specially when first replacement CAUTION 1 Place the motorcycle on the jack or block In case of the engine oil pouring exces sively the e...

Page 47: ...l filter element is replaced 8 Replace the oil filter cap and tighten the nuts securely but do not over tighten them Engine oil and exhaust pipes can be hot enough to burn you Wait until the oil drain plug and exhaust pipes are cool enough to touch with bare hands before draining oil WARNING New and used oil and solvent can be hazardous Children and pets may be harmed by swallowing new or used eng...

Page 48: ...ing oil only without replacing the oil filter CAUTION In case of the engine oil pouring exces sively the engine output being made insufficient Be careful not to pour engine oil CAUTION ENGINE COOLANT COOLANT LEVEL The coolant should be kept between the F FULL and L LOW level lines in the reservoir tank at all times Inspect the level every time before riding while the motorcy cle vertically If the ...

Page 49: ...f the reach of chil dren and aminals WARNING CHANGING THE COOLANT Change the coolant every two years N O T E Adding only water will dilute the engine coolant and reduce its effectiveness Add 50 50 mixture of engine coolant and water N O T E About 1 6 ℓℓ of coolant will required when filling the radiator and reservoir tank SIDE COWLING INNER FOR have the side cowling inner at the right side Use the...

Page 50: ...NING These motorcycles always come on the head lamp position lamp meter lamp tail lamp and license plate lamp when starting the engine CAUTION Running the engine indoors or in a garage can be hazardous Exhaust gas contains carbon monoxide a gas that is colorless and odorless and can cause death or severe injury Only run the engine outdoors where there is a fresh air WARNING Running the engine too ...

Page 51: ...e hazardous If you remove even one hand or foot from the motorcycle you can reduce your ability to control the motorcycle Always keep both hands on the handle bars and both feet on the footrests of your motorcycle during operation WARNING Sudden side winds which can occur when being passed by large vehicles at tunnel exits or in hilly areas can upset your control Reduce your speed and be alert to ...

Page 52: ...ed and downshift before entering corner WARNING Do not operate the ignition switch of its OFF or LOCK position or the engine stop switch of its position while driving at one s pleasure WARNING The transmission is provided to keep the engine operating smoothly in its normal operating speed range The gear ratios have been carefully chosen to meet the characteristics of the engine The rider should al...

Page 53: ...e time 3 Downshift through the gears as road speed decreases 4 Select neutral with the clutch lever squeezed towards the grip disengaged position just before the motorcycle stops Neutral position can be confirmed by observing the neutral indicator lamp Inexperienced riders tend to underutilize the front brake This can cause exces sive stopping distance and lead to a col lision Using only the front...

Page 54: ...delines explain proper break in procedures Less than 3 4 throttle Less than 1 2 throttle Upto1 600km 1 000miles Initial 800 km 500 miles MAXIMUM THROTTLE OPENING RECOMMENDATIONS The table below shows the maximum throttle opening recommendation during the break in period AVOID CONSTANT LOW SPEED Operating the engine at constant low speed light load can cause parts to glaze and not seat in Allow the...

Page 55: ...ll of the engine components will have worn in and all of the other parts will have seated in All adjustments will be restored all fas teners will be tightened and the dirty engine oil and engine oil filter will be replaced Failure to perform break in of the tires could cause tire slip and loss of control Use extra care when riding on new tire Perform proper break in of the tire as described in thi...

Page 56: ...return of the throt tle grip to the closed posi tion Correct lever play Smooth and progressive action Fluid level in the reservoir to be above LOWER line Correct pedal and lever play No sponginess No fluid leakage Brake pads not to be worn down to the limit line Smooth movement Enough fuel for the planned distance of operation Correct tension or slack Adequate lubrication No excessive wear or dam ...

Page 57: ...ne Hyosung replacement parts or their equivalent CAUTION The chart indicates the intervals between periodic service in kilometers At the end of each interval be sure to inspect check lubricate and service as instructed If your motorcycle is used under high stress conditions such as continuous full throttle operation or is operated in a dusty climate certain services should be per formed more often...

Page 58: ...er holder and clutch cable Footrests pivot Passenger footrests pivot Drive chain Side stand pivot and spring hook Speedometer gear box Front brake lever holder Throttle cable Rear brake pedal pivot Motor oil Grease ...

Page 59: ...el hose Engine oil filter Engine oil Throttle cable Idle speed Clutch Engine coolant Radiator hose First 1 000 km Every 6 000 km Every 12 000 km Interval Item Clean and lubricate every 1 000 km Inspect Inspect Inspect Inspect Replace every 4 years Inspect Inspect Replace every 2 years Inspect Inspect Inspect Inspect Inspect Inspect Tighten Tighten Lubricate Lubricate CHASSIS Drive chain Brake Tire...

Page 60: ...7 8 9 10 11 Check if there is leakage from crankcase To assist you in the performance of peri odic maintenance a tool kit is supplied and is located under the front seat The tool kit consists of the following items INSPECTION AND MAINTENANCE TOOL ENGINE OIL Inspect the fuel hose for damage and fuel leakage If any defect are found the fuel hose must be replaced Replace the fuel hose every 4 years F...

Page 61: ... ABSORBER BATTERY Do not remove absolutely airtight cover as airtight type battery Keep after separate at the motorcycle for the minimum of self electric dis charge and electric leakage when don t use for a long time Remove the negative terminal when keep intact at the motorcycle CAUTION Check if there is leakage from fuel tank fuel pump hose fuel injection system Mop them up with a patch when was...

Page 62: ...at first to clean the air cleaner element and con firm CAUTION CLEAN OF BATTERY TERMINAL Clean the battery terminal when it is dusty or rusted 1 Set the ignition switch OFF position 2 Disassemble the front seat disassem ble the positive battery wire after the negative battery wire Remove the battery 3 Clean the terminal If there is white dust clean it with warm water 4 Assemble the battery wires a...

Page 63: ...position the element snugly and correctly so that no incoming air will bypass it Remember rapid wear of piston rings and cylinder bore is often caused by a defective or poorly fitted element CAUTION When the assembly of air cleaner ele ment is not completely done dusts can go inside and damage severely engine Be careful not to allow water to go into the element while washing CAUTION Assemble the e...

Page 64: ...ug for these motorcycles has been carefully selected to meet the vast majority of all operational ranges If the spark plug color indicates that other than a standard spark plug be used it is best to consult your Hyosung dealer before selecting an alternate plug or heat range The selection of an improper spark plug can lead to severe engine damage CAUTION Inspect the plug and drain water and oil at...

Page 65: ...throttle cable system Cable is for throttle cable and cable is for returing cable To adjust the cable play 1 Loosen the lock nut 2 Turn in the adjuster fully 3 Loosen the lock nut 4 Turn the adjuster so that the throttle cable has 0 5 1 0 mm 0 02 0 04 in play 5 Tighten the lock nut while holding the adjuster 6 While holding the throttle grip at the closed position turn out the adjuster to feel res...

Page 66: ...DJUSTMENT S St ta an nd da ar rd d t ty yp pe e S Sp po or rt ts s t ty yp pe e CLUTCH CABLE ADJUSTMENT A basis adjustment be allowed by the clutch lever adjuster Loosen the clutch lever adjuster Screw the lock nut clockwise fully after finishing adjustment After end of adjustment tighten the lock nut and cover the rubber boot If not adjust by the adjuster loosen the clutch cable adjuster lock nut...

Page 67: ...ing X O ring seals Kinked or binding links Excessive wear Improper chain adjustment If you find something wrong with the drive chain condition or adjustment correct the problem if you know how If necessary con sult your authorized Hyosung dealer Damage to the drive chain means that the sprockets may also be damaged Inspect the sprockets for the following Excessively worn teeth Broken or damaged te...

Page 68: ... to come off the sprockets and result in accident or serious engine damage CAUTION 20 30 mm 0 79 1 18 in DRIVECHAINCLEANINGANDOILING This drive chain has special X O rings Clean and oil the chain periodically as fol lows 1 Clean the chain with kerosene If the chain tends to rust the interval must be shortened Kerosene is a petroleum product and will provide some lubrica tion as well as cleaning ac...

Page 69: ...motorcycle upright replenish with the proper brake fluid that meets Hyosung s requirements As the brake pads wear the fluid level will drop to compensate for the new position of barke pads Replenishing the master cylinder to con sidered normal periodic maintenance BRAKES 2 After thoroughly washing the chain and allowing it to dry oil the links with a Hyosung chain lube or an equivalent Some drive ...

Page 70: ... brake fluid that has been stored in a used or unsealed container Never reuse brake fluid left over from the last servicing and stored for long period as it absorbs moisture from the air CAUTION Brake fluid may be harmful if swallowed or if it comes in contact with skin or eyes Contact your doctor immediately if brake fluid is swallowed and induce vomiting If brake fluid gets into the eyes or in c...

Page 71: ...with worn brake pads will reduce braking performance and will increase your chance of having accident Inspect brake pad wear before each use Ask your Hyosung dealer or qualified mechanic to replace brake pads if any pad is worn to the limit WARNING After replaced the front or rear brake pads the brake lever and pedal pull and release several times so that it is setting at the original place Then d...

Page 72: ...aight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Turn the cap to the counter clockwise 4 Replenish with brake fluid to the upper line N O T E The recommended brake fluid DOT4 5 Fasten the cap Do not spill any brake fluid on painted or plastic surfaces as it will damage the surface severely CAUTION BRAKE DISK INSPECTION Check the brake disk for damage or cracks...

Page 73: ...warnings may result in an accident due to tire failure The tires on your motorcycle form the crucial link between your motorcycle and the road Follow these instructions Check tire condition and pressure and adjust pressure before each ride Avoid overloading your motorcycle Replace a tire when worn to the spec ified limit or if you find damage such as cuts or cracks Always use the size and type of ...

Page 74: ...four front axle pinch bolt right and left 3 Loosen the front axle 4 Carefully position a jack or block under engine and raise until the front wheel is slightly off the ground 5 Draw out the axle shaft 6 Slide the front wheel forward 7 To reinstall the wheel assembly reverse the sequence as described The standard tire on are 120 60 ZR 17 55W for front and 160 60 ZR 17 69W for rear The use of a tire...

Page 75: ...ules may cause to excessive at the electric system or to damage the lamp REPLACEMENT OF THE LAMP 2 Loosen the rear axle 3 Carefully position a jack or block under engine and raise until the rear wheel is slightly off the ground 4 Draw out the rear axle shaft 5 Pull the rear wheel assembly rear ward 6 To replace the wheel reverse the com plete sequence listed A hot muffler can burn you The muffler ...

Page 76: ... The use of a lamp other than rules may cause to occur the vehicle fire and to damage electric parts Surely use only the lamp of proper capacity CAUTION HEAD LAMP 1 Remove the head lamp cowling 2 Remove the three screw right left and bottom and the head lamp assem bly HEAD LAMP We suggest that you have s head lamp bulb replaced by your authorized Hyosung dealer or a quali fied service machanic ...

Page 77: ...the lens to crack CAUTION LICENSE PLATE LAMP Overtightening the screws may cause the lens to crack CAUTION 1 Remove the socket under the rear fend er 2 Push the bulb turn it to the counter clockwise and pull it out 3 To fit the replacement of bulb push it in and turn it of to the clockwise while push ing 2 Turn the socket to the counter clockwise and pull it out at the lamp housing 3 Push the bulb...

Page 78: ...repairs WHEN THE ENGINE REFUSES TO START Performing the spark test improperly can cause a high voltage electrical shock or an explosion Avoid performing this check if you are not familiar with this procedure or if you have a heart condition or wear a pace maker Keep the spark plug away from the spark plug hole during this test WARNING FUSE The fuse box is located behind the rear seat If the engine...

Page 79: ...ife of your motorcycle It is important to clean and inspect your motorcycle after every ride if it is used in mud brush grass water salt water or very dusty conditions The build up of mud brush grass etc especially on the engine and exhaust sys tem can reduce engine cooling conceal damage or increase wear of certain parts It is important to remove all debris during cleaning CLEANING PROCEDURE High...

Page 80: ...procedures in the INSPEC TION BEFORE RIDING section to check your motorcycle for any problems that may have arisen during your last ride Operating motorcycle with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry brakes This could lead to an accident Test your brakes after washing motor cycle while riding at slow speed If nec essary apply brakes several times to ...

Page 81: ...80 L A B E L NOTE means the invisable parts ...

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Page 84: ...8in 130 mm 5 1 in 220 kg 485 lbs Standard type Sports type Type Number of cylinder Bore Stroke Piston displacement Fuel system Starter system Four stroke DOHC Liquid cooled V 2 cylinder 81 5 mm 3 21 in 62 0 mm 2 44 in 647 39 5 in3 Fuel injection ELECTRICSTARTER Standard type Sports type TRANSMISSION Clutch Reduction ratio Drive chain Transmission Wet multi plate type 2 93 RK525XSO 1st 2 46 2nd 1 6...

Page 85: ...s type ELECTRICAL Ignition type Ignition timing Spark plug Battery Fuse Head lamp License plate lamp Turn signal lamp Brake Tail lamp ECU 5 B T D C at 1 500rpm CR8E 12V 12Ah MF Main 30A Headlamp 15A HI 12V H4 60W 1 LO 12V H4 55W 1 Position 12V W5W 1 12V W5W 1 12V RY10W 4 12V P21 5W 1 HI 12V H1 55W 1 LO 12V H3 55W 1 Position 12V W5W 1 Standard type Sports type CAPACITIES Fuel tank Engine oil 17 0 ℓ...

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Page 89: ...Prepared by 1st Ed JUL 2008 Printed in KOREA ...

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