HygroMatik StandardLine Manual Download

Page: 35 / 84

Page 35

Pull the steam hose together with
the steam hose adapter upwards.
This will disconnect it from the
steam cylinder.

Remove clip from steam

hose adapter

Push clip onto adapter outside
of unit housing

Separate connector halves

Lift steam cylinder from

cylinder base

Remove cylinder

flange clamps

Separate cylinder

halves

Remove used o-ring

Summary of Contents for StandardLine

Page 1: ...FlexLine Electric Heater Steam Humidifiers Manual IMPORTANT READ AND SAVE THESE INSTRUCTIONS SLH CSA SLH CSA E 8881760 StandardLine...

Page 2: ...the product or device No other right is granted under this licence In particular and without prejudice to the generality of the foregoing the Work s may not be used sold licensed transferred copied or...

Page 3: ...de of Action 11 4 2 Operational sequence 12 4 3 Internal Output Setting 12 4 4 Mechanical Construction 12 5 Mechanical installation 13 5 1 Environment Parameters to be met and Mounting Recommendations...

Page 4: ...and cleaning the steam cylinder 34 9 5 Steam cylinder and cylinder base cleaning 38 9 6 Level control device cleaning 39 9 7 Cleaning the vent hole on the pipe elbow 39 9 8 Heater element replacement...

Page 5: ...r level reading values and settings 61 11 9 Detailed parameter descriptions 64 12 Trouble shooting 69 12 1 Error handling 69 12 1 1 Table of possible faults and related error codes 69 12 2 Table of fu...

Page 6: ...for the operation of the unit This is not applicable to StandardLine devices here the documentation of the controller is included in the operation manual Retention Please retain these operating instru...

Page 7: ...l may operate the unit Persons transporting or working on the unit must have read and understood the cor responding parts of the Operation and Main tenance Instructions and especially the chapter 2 Sa...

Page 8: ...ult from it Cleaning and user maintenance of the unit must not be undertaken by children without supervision 2 1 3 Unit Operation Risk of scalding Uncontrolled hot steam escape in case of leaking or d...

Page 9: ...st be disconnected from the power supply and secured against being switched on again The absence of voltage must be ensured by a measurement Leaks can cause leakage currents Observe safety regulations...

Page 10: ...y of Goods Upon receipt of the unit confirm that model and serial number on the name plate match those specified in the order and delivery documents the equipment is complete and all parts are in perf...

Page 11: ...r is used the cy linder water is almost totally clear of minerals This situation guarantees a long lifetime of the cylinder s and the heater element s since virtually no hardeners will fall out and no...

Page 12: ...am humidifier is shut off With normal water quality blow down loss is in the range of 7 to 15 of the steam amount produced Depending on water quality a full steam cylinder blow down is run every 3 to...

Page 13: ...rost may damage the steam cylinder the solenoid valve and pump as well as make hoses burst Relative humidity must not exceed 80 r h since values beyond may lead to electronic malfunction or dam age In...

Page 14: ...0 590 23 2 790 31 1 415 16 3 535 21 787 31 Detailed measurements under https www hygromatik com files pdf hygromatik standardline dimensionsv11 pdf 3D models under https www hygromatik com en download...

Page 15: ...y of the mounted screws hook in the unit and ensure safe suspension mark the holes for the lower suspen sion brackets screws remove the unit drill holes and dowel hook in the unit and mount the lower...

Page 16: ...Steam hose installed with a 5 10 minimum incline decline see chap ter Steam line Condensate hose features a loop functioning as a steam barrier see chapter Condensate hose Steam manifold s properly po...

Page 17: ...umidification t2 in C with steam humidifiers the change in air temperature due to humidification may be disregarded t1 or t2 Specific increase in humidity x in g kg can be determined in the h x diagra...

Page 18: ...Page 18 5 3 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich...

Page 19: ...m may possibly be required depending on the overall pres sure situation These modifications must be coordinated with your expert dealer Water drain We point out that according to the Ger man Associati...

Page 20: ...m manifold laterally staggered with respect to air flow direction in case of Lmin s above not to be met very flat by tilting the steam manifold 30 45 towards the air flow direction the mini mum upper...

Page 21: ...into the air duct from below is also possible Standard manifold dimensions mm inch Special lengths on demand Number and size of the steam manifolds available as well as the nominal diameter of the rep...

Page 22: ...hose installation Pressure conditions within the duct are influenced by device steam output steam line layout and the duct composition itself In some rare situations it may become necessary to optimi...

Page 23: ...below device upper edge In this arrangement the condensate hose cannot be fed back to the steam humidifier Run steam hose to a height of 400 mm 16 mm minimum above the steam humidifier and then to th...

Page 24: ...drain freely As installation or retrofit option the DVGW conform HyFlow system sepa rator is available for the HygroMatik electrode steam humidifiers except SLE 02 You can also use a standard BA CA s...

Page 25: ...lectrode and trigger the max level status message despite the cylin der not being full yet and the nominal current not yet established With softened water at operating tempera ture conductivity level...

Page 26: ...is reliably fas tened and wastewater can drain freely and pressureless Humidifier installation location and wastewa ter discharge must be on the same pressure level In case of a drain connection on po...

Page 27: ...pump drain hose jacket and the inner surface of the cabinet drain connection a gap exists due to the diverging diameters If water collects on the base plate it will flow through this gap into the dra...

Page 28: ...ot connect the steam humidifier to the live power supply before all installation work has been completed Provide fuses with a contact gap of at least 12 inch 3mm per pole Install a separate main conne...

Page 29: ...ty sensor 7 4 Control signal As described in the Unit Control chapter section Provider level submenue and its parameters the unit control type is deter mined by parameter 1 2 control signal In accorda...

Page 30: ...alled option CN 07 10012 or the enclosed option CN 07 10002 7 5 Connection diagram The device specific wiring diagrams are included in the scope of delivery Please use them for the installation and ke...

Page 31: ...ng self test the display flashes for a couple of seconds On completion of the test the software version is displayed for a short moment Consequently normal opera tion is commenced However steam is not...

Page 32: ...er inside and the level control device and a unit test run As part of the maintenance work screw termi nals and plug connections must be checked each and every time and retightened if required Also th...

Page 33: ...parts of this solid built up SuperFlush Blow down efficiency may be increased by use of the SuperFlush retrofit kit that boosts the blow down effect in that it creates a vortex flow in the strainer b...

Page 34: ...bottom if applicable Remove steam hose from steam hose adapter If the steam hose is not to be disconnected the steam hose adapter with the steam hose still attached may be detached from the steamcyli...

Page 35: ...s This will disconnect it from the steam cylinder Remove clip from steam hose adapter Push clip onto adapter outside of unit housing Separate connector halves Lift steam cylinder from cylinder base Re...

Page 36: ...ose if applicable to steam cylinder bot tom stub Insert new o ring Join cylinder halves and affix with clamps Remove used o rings from steam cylinder top and cylinder base Insert new o rings in steam...

Page 37: ...Page 37 Reattach unit housing cover Attach steam hose adaptor to cylinder Affix steam hose adaptor with clip Open water supply Activate main circuit breaker Check for leakage in relevant areas...

Page 38: ...er or cleaning detergents only for cylinder and heater element cleaning Do not introduce in cylinder base or apply to hoses Prior to restarting the unit make sure that the device assemblies in questio...

Page 39: ...ol device into humidifier housing and loosely affix to unit rear wall with the 2 screws Insert the 2 screws remaining into the open level control device enclosure mounting holes while positioning the...

Page 40: ...ng the correct sequence of all of the mounting parts Ensure proper grounding and tighten nut s Insert heater element wires into the terminals of the wiring connector fol lowing the markings made when...

Page 41: ...ntrol enters fault state 120 i e thermo switch fault In case of one of the thermo switches trig gering repeatedly the reason for this must be identified prior to further unit usage Thermo switch es on...

Page 42: ...unnig water Reinstallation Reinsert fine filter into solenoid valve Reinsert solenoid valve with seal in unit housing bore Bolt down solenoid valve Reestablish tap water connection Reconnect electrica...

Page 43: ...tion buffer and washers saved during removal Moisten O ring 31 and insert into adapter Slide adapter 30 onto pump stub Refit electrical cable to pump connector no polarisation Let unit run for 15 to 3...

Page 44: ...lowing the installation procedures in reverse order Dismantling of the unit may only be per formed by qualified personnel Electrical dis mantling may only be performed by trained electricians Obey th...

Page 45: ...logic including the relays for basic operation is realised on a compact PCB that is mounted on the vertical separating wall between the unit chambers All connections on the PCB are distinctive in ord...

Page 46: ...inimum water level underrun Intrinsic safety StandardLine steam humidifiers comply with intrinsic safety requirements in that the elec trical power supply may be cut by two devices In case of the elec...

Page 47: ...VHQVRU DVVHUVWDQG VHQVRU FDSWHXU GH QLYHDX 665 VROLG VWDWH UHOD DOEOHLWHU UHODLV UHODLV VWDWLTXH 67 7KHUPDO FXW RXW 7HPSHUDWXU EHJUHQ HU WKHUPRVRQGH PDLQ FRQWDFWRU DXSWVFK W RQWDFWHXU SULQFLSDO 0 GUD...

Page 48: ...IDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ H...

Page 49: ...DQG VHQVRU FDSWHXU GH QLYHDX 665 VROLG VWDWH UHOD DOEOHLWHU UHODLV UHODLV VWDWLTXH 67 7KHUPDO FXW RXW 7HPSHUDWXU EHJUHQ HU WKHUPRVRQGH PDLQ FRQWDFWRU DXSWVFK W RQWDFWHXU SULQFLSDO 0 GUDLQ SXPS EVFKOlP...

Page 50: ...HPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU...

Page 51: ...on with screw terminal adaptor for L and N power connection and safety interlock Terminals 1 2 Inputs ST09 only for heater steam humidifiers Filling level sensor ST09 only for electrode steam humidifi...

Page 52: ...accessed by pressing any key on the control panel On user level among other information reading values r01 to r15 are available After a certain time span with no keystroke control switches the dis pl...

Page 53: ...of input stage 1 4 Filter input stage 5 1 Control 2 Blow down 3 Service 4 Governing 5 Functions 6 Settings 2 only when imperial system was selected 3 only when PI controller was selected 4 only shown...

Page 54: ...for outputting of operational and input data as well as error code presentation When control software expects an input the digits are blinked Display semantics are determined by lightening up of one...

Page 55: ...upports changing of the parameters s next section This function is not meant for usage by the steam humidifier user PAr ist only presented when a 10 was input as the P00 setting value for access to pr...

Page 56: ...ndicated in the table below may be addressed To output the value content the SET key must be pressed first Reading value index Description r01 Status r02 Fault r03 Actual steam output kg h r04 Actual...

Page 57: ...values to be chosen from Fs stands for Factory set ting Submenu Control Group1 Fs Factory setting Par Denomination Setting options Code 1 1 Steam output max 25 100 Fs 100 10 1 2 Control signal 0 not...

Page 58: ...rval dead leg flushing h 0 1 96 0 Fs 24 0 10 2 7 Duration deadleg flushing s 1 600 Fs 90 10 2 9 Steam down time 0 250 WV 240 10 Par Denomination Setting options Code 3 1 Reset service interval steam a...

Page 59: ...Blow down on 62 Partial blow down 63 Full blow down 66 max level 67 Stand by blow down 68 Dead leg flushing 69 Start up blow down 270 Collectice Service Fs 0 5 5 Relay_K20 same as for basic relay Fs 2...

Page 60: ...yness Using the keys change the display to 10 Press the SET key Provider level is now entered 1 is displayed as the first parameter group to be changed Since the parameter to be changed is in this gro...

Page 61: ...e status and steam production is stopped for details see dedicated Modbus docu mentation available from HygroMatik GmbH 07 Stand by heating interval When in stand by heating mode status code 07 is dis...

Page 62: ...main contactor K1 switching cycles The number of main contactor switching cycles pre defined by the manufactorer was met A main con tactor replacement is advisable The service icon in the display is...

Page 63: ...as preset Actual value of r h is displayed r12 External signal External signal r13 V Signal Input signal measured at terminal ST805 V r14 mA Signal Input signal measured at terminal ST806 mA r15 Signa...

Page 64: ...stages Using this parameter you can calibrate the active humidity sensor at terminals 3 5 in a range from 15 RH to 15 RH 1 4 Filter input stage Blow down 2 1 Correction par tial blow down In case of h...

Page 65: ...roduced for a lengthy period of time factory setting is 24 hours 2 5 Switch dead leg flushing When parameter 2 5 1 for flushing of the supply line solenoid valve and blow down pump are simulta nously...

Page 66: ...terval Unit control monitors the actual steam amount pro duced and compares it with the service steam amount that was determined by the parameter 3 3 setting When the two data match the service icon i...

Page 67: ...Summary Table of Parameters on Page 56 Parameter E5 2 No demand input signal creates no demand 3 Humidifying humidifying is active 5 Remote off 30 Filling off 31 Filling on filling Functions 5 4 Basic...

Page 68: ...ica tion with the Modbus RTU protocol 5 6 then holds the Modbus RTU address 5 7 Relay_K21 allocation connected to the ST10 1 connector on the mainboard Defines logical function of the optional relay K...

Page 69: ...d or loose Check plug 022 Input_current_min The min value of the input signal is no plausibel Sensor wiring or signal source defective Check sensor wiring and signal source if relevant Input stage def...

Page 70: ...lds up pressure in the cylinder and press es the water into the drain Check electrical ca ble and replace if re quired Measure voltage on main PCB terminal 11 against N replace PCB if required Remove...

Page 71: ...own pump drainage sys tem and steam cylinder for hardeners and clean Replace water sen sor 120 Thermo switch One of the thermo switches has triggered Thermo switch on steam cylinder cover has triggere...

Page 72: ...perfect Cylinder water level rises though solenoid valve is not energised Check solenoid valve Solenoid valve is permanentlyenergised water intake stops when unit is switched off Relay on main PCB stu...

Page 73: ...r find reason for tripping No voltage supplied to heater element s Check wiring mea sure voltage No proper main con tactor switching action Check and replace main contactor if required Main contactor...

Page 74: ...m and installa tion correctness Control signal not properly selected or software setting mismatch Check control signal and 1 2 parameter setting Excessive pressure in duct system caused by e g water b...

Page 75: ...and investi gate possible causes Switch on breaker If problem persists check for reason Blow down pump works but not wa ter is drained Steam cylinder and or drainage system blocked Clean cylinder base...

Page 76: ...Humidifiers and Evaporative Coolers CLASS C121186 COMFORT CONDITIONING EQUIPMENT Humidifiers and Evaporative Coolers Certified to U S Standards Humidifiers heater type stationary industrial or commer...

Page 77: ...tract 238708 Date Issued 2018 09 28 DQD 507 Rev 2016 02 18 Page 2 APPLICABLE REQUIREMENTS CSA Std C22 2 No 104 11 4th Ed Humidifiers UL Std No 998 5th Ed Humidifiers Supplement to Certificate of Compl...

Page 78: ...project 70182230 No charge job 70182230 2018 06 28 Add new series FLH series and SLH series to report 2125886 Contiunation of partially closed project 70153375 70027120 2015 03 23 Update report 212588...

Page 79: ...01103 Heating element CY08 6kg 440 480 V incl gaskets 4 1 SP 03 01106 Heating element CY08 9kg 440 480 V incl gaskets 4 3 3 SP 07 01102 Heating element CY17 45 5kg 440 480 V incl gasket 4 3 3 6 SP 07...

Page 80: ...Main contactor 50A K1 1 SLH40 1 B 2507081 Main contactor 65 A K1 1 SLH50 1 1 1 CN 03 01000 Solid state relay for SLH03 09 incl heatsink temp limiter 1 1 1 1 CN 07 01000 Solid state relay for SLH15 50...

Page 81: ...Rated power kW 4 1 4 5 4 9 6 2 6 8 7 3 10 4 11 4 12 4 17 3 18 9 20 6 27 7 30 3 33 32 8 35 8 39 Nominal current A 9 4 9 8 10 2 14 14 7 15 3 13 7 14 3 14 9 22 7 23 7 24 8 27 4 38 39 7 43 45 46 9 Fuse A...

Page 82: ...composition The number of cyl inders and heater elements vary with respect to the complete SLH series The index numbers in the figure corre spond to the spare parts list The number of steam outlets a...

Page 83: ...Page 83 17 View of housing This figure shows an example of one of the smaller unit sizes of the StandardLine series 70 56 57...

Page 84: ...Ein Unternehmen der Gruppe 100 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com member of CAREL Group...

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