HygroMatik FlexLine Plus Manual Download | Manualshive

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Page 14

5.1.1 Dimensions and Mounting

Directions

1 bottom view

2 side view

3 front view

4 back view

5 top view

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3D model under

https://www.hygromatik.com/en/downloads

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Summary of Contents for FlexLine Plus

Page 1: ...FlexLine Plus Electric Heater Steam Humidifiers FLP CSA E 8881770 IMPORTANT READ AND SAVE THESE INSTRUCTIONS FLP CSA Manual...

Page 2: ...can be found at www hygromatik co uk HygroMatik GmbH grants the legal user of this product or device the right to use the Work s solely within the scope of the legitimate operation of the product or d...

Page 3: ...ernal Output Setting 11 4 4 Mechanical Construction 11 4 4 1 FlexLine Plus 11 4 4 2 FlexLine Process 11 4 5 Thermal fuses 12 5 Mechanical installation 13 5 1 Environment Parameters to be met and Mount...

Page 4: ...ng 37 9 7 Cleaning Connection Hoses Cylinder Base Connections Steam Hose Adapter Nozzle 38 9 8 Level control device cleaning 38 9 9 Cleaning the vent hole on the pipe elbow 39 9 10 Heater element repl...

Page 5: ...for the operation of the unit This is not applicable to StandardLine devices here the documentation of the controller is included in the operation manual Retention Please retain these operating instru...

Page 6: ...l may operate the unit Persons transporting or working on the unit must have read and understood the cor responding parts of the Operation and Main tenance Instructions and especially the chapter 2 Sa...

Page 7: ...ult from it Cleaning and user maintenance of the unit must not be undertaken by children without supervision 2 1 3 Unit Operation Risk of scalding Uncontrolled hot steam escape in case of leaking or d...

Page 8: ...electrical voltage Any work on the electrical system to be per formed by certified expert staff electricians or expert personnel with comparable training only Steam operation may only be started when...

Page 9: ...ods Upon receipt of the unit confirm that model and serial number on the name plate match those specified in the order and delivery documents the equipment is complete and all parts are in perfect con...

Page 10: ...ly desalinated water is used the cy linder water is almost totally clear of minerals This situation guarantees a long lifetime of the cylinder s and the heater element s since virtually no hardeners w...

Page 11: ...pressing and holding the control switch in the II position numbers indicated correspond with those in the exploded view in the Exploded view chapter 4 3 Internal Output Setting Continuous control is a...

Page 12: ...ect against overheating of the steam cylin der the switch has a pin for manual reset after cooling down 1 or 2 for devices with six radiators thermal sensors with capillary tube for direct thermal mon...

Page 13: ...lve and pump as well as make hoses burst Relative humidity must not exceed 80 r h since values beyond may lead to electronic malfunction or dam age Installation in a closed room requires aeration and...

Page 14: ...ctions 1 bottom view 2 side view 3 front view 4 back view 5 top view PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK PP LQFK 3D model un...

Page 15: ...rews protrude approx 12 mm 5 inch from wall ensure firm fixation and load carry ing capacity of the mounted screws hook in the unit and ensure safe suspension mark the holes for the lower suspen sion...

Page 16: ...consider the necessary distance between the unit and existing designa ted paths This should be at least 60 cm The mounting wall must be made of a temperature resistant material as the enclosure can he...

Page 17: ...Steam hose installed with a 5 10 minimum incline decline see chap ter Steam line Condensate hose features a loop functioning as a steam barrier see chapter Condensate hose Steam manifold s properly po...

Page 18: ...umidification t2 in C with steam humidifiers the change in air temperature due to humidification may be disregarded t1 or t2 Specific increase in humidity x in g kg can be determined in the h x diagra...

Page 19: ...Page 19 5 3 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich...

Page 20: ...depending on the overall pres sure situation These modifications must be coordinated with your expert dealer Water drain We point out that according to the Ger man Association of engineers VDI guidel...

Page 21: ...staggered with respect to air flow direction in case of Lmin s above not to be met very flat by tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be red...

Page 22: ...possible Standard manifold dimensions mm inch Special lengths on demand Number and size of the steam manifolds available as well as the nominal diameter of the repective steam and condensate hoses ma...

Page 23: ...hose installation Pressure conditions within the duct are influenced by device steam output steam line layout and the duct composition itself In some rare situations it may become necessary to optimi...

Page 24: ...below device upper edge In this arrangement the condensate hose cannot be fed back to the steam humidifier Run steam hose to a height of 400 mm 16 mm minimum above the steam humidifier and then to th...

Page 25: ...n or retrofit option the DVGW conform HyFlow system sepa rator is available for the HygroMatik electrode steam humidifiers except SLE 02 You can also use a standard BA CA system separator for the corr...

Page 26: ...lectrode and trigger the max level status message despite the cylin der not being full yet and the nominal current not yet established With softened water at operating tempera ture conductivity level...

Page 27: ...is reliably fas tened and wastewater can drain freely and pressureless Humidifier installation location and wastewa ter discharge must be on the same pressure level In case of a drain connection on po...

Page 28: ...pump drain hose jacket and the inner surface of the cabinet drain connection a gap exists due to the diverging diameters If water collects on the base plate it will flow through this gap into the dra...

Page 29: ...st be taken before the start of the installation work 7 1 Electrical installation approach Do not connect the steam humidifier to the live power supply before all installation work has been completed...

Page 30: ...t is supplied by relay K21 For energising the relay a make contact or a bridge is required across the additional terminals on the hat top rail If the interlock safety system is open the humidifier doe...

Page 31: ...ion check list Check electrical installation with respect to customer site requirements and local power supply regulations Safety interlock properly wired across terminals 1 and 2 of relay K21 Supply...

Page 32: ...nd then commences normal operation During self test the On Off button icon flashes for a couple of seconds On completion of the test the software version is displayed for a short moment Consequently n...

Page 33: ...trols manuals Following hereafter pls find 2 service messages denoted as examples Steam_amount_counter is output when the pre set produced steam amount is reached Maintenance of the device is necessar...

Page 34: ...e work is commenced After that wait approx 10 mins before starting maintenance work Check steam cylinder temperature by cau tious approximation with hand do not touch Risk of scalding Water pumped or...

Page 35: ...lic blow down by means of a powerful blow down pump followed by fresh water refills remove parts of this solid built up Water quality When tap water is used it must be taken into account that cleaning...

Page 36: ...sk of material damage When lifting the cylinder out of the housing or reassembling be aware not to damage the heating element cable Reinstallation Remove cylinder base o ring 13 and check o ring seati...

Page 37: ...e o ring 13 Lift strainer insert 12 out of the base using the two access holes on the side Remove all deposits from the coarse strainer Keep coarse strainer clean with mechanical utilities Check base...

Page 38: ...regu larly as part of the general maintenance review and cleaned if necessary 9 8 Level control device cleaning The level control device is accessable only after removal of the steam cylinder Disconne...

Page 39: ...team cylinder as described in the Removing and cleaning the steam cylinder section section 9 4 Open cylinder clamping belt 6 and lift off cover 7 with heater elements 8 Separate thermo switch capillar...

Page 40: ...ries If one of the devices mentioned triggers due to an overheat situaton the main contactor K1 switches off and controls enters the 120 error state i e Thermo switch Steam pro duction is then interru...

Page 41: ...switch upwards off steam cylinder cover Risk of material damage Do not buckle the thermo switch capillary tu be Reinstallation Install replacement thermo switch with a new sealing while feeding the c...

Page 42: ...Remove connecting hoses C origi nating from cylinder base after mar king connection position Detach electrical cable connectors from twin solenoid valve A Unscrew solenoid valve mounting screws D save...

Page 43: ...uple solenoid valve A after marking connection position Remove quadruple solenoid valve from housing bore Fine filter cleaning Remove fine filter from quaduple solenoid valve tap water connection side...

Page 44: ...g removal Moisten O ring 31 and insert into adapter 30 Slide adapter onto pump stub Refit electrical cable to pump connector no polarisation Open water supply Perform leakage check according to sectio...

Page 45: ...humidifier is made up of metal parts and plastic parts In reference to European Union directive 2012 19 EU issued on 4 July 2012 and the related national legislation please note that The components o...

Page 46: ...Humidifiers and Evaporative Coolers CLASS C121186 COMFORT CONDITIONING EQUIPMENT Humidifiers and Evaporative Coolers Certified to U S Standards Humidifiers heater type stationary industrial or commer...

Page 47: ...tract 238708 Date Issued 2018 09 28 DQD 507 Rev 2016 02 18 Page 2 APPLICABLE REQUIREMENTS CSA Std C22 2 No 104 11 4th Ed Humidifiers UL Std No 998 5th Ed Humidifiers Supplement to Certificate of Compl...

Page 48: ...project 70182230 No charge job 70182230 2018 06 28 Add new series FLH series and SLH series to report 2125886 Contiunation of partially closed project 70153375 70027120 2015 03 23 Update report 212588...

Page 49: ...ing set 1 SP 08 01082 Steam cylinder FLP30 complete incl O ring set 1 SP 08 01092 Steam cylinder top FLP30 complete incl O ring set 1 SP 08 01102 Steam cylinder FLP40 complete incl O ring set 1 SP 08...

Page 50: ...actor 50A K1 1 FLP40 1 E 2507060 Main contactor 35A K1 2 FLP40 1 E 2507080 Main contactor 65A K1 1 FLP50 1 E 2507060 Main contactor 35A K1 2 FLP50 Main contactor 440 690 V 1 1 E 2507040 Main contactor...

Page 51: ...Page 51 This page intentionally left blank...

Page 52: ...DN25 7 Maximum water consumption at 100 demand plus blow down losses Water consumption depends on the water quality and options installed 8 Flow rate of the feed water during refilling or pumping out...

Page 53: ...1 9 Electrical connection 1 Rated power kW 2 9 3 1 3 1 4 8 5 2 5 2 8 7 9 4 9 4 14 3 15 6 15 6 17 3 18 8 18 8 23 25 25 28 7 31 2 31 2 Nominal current A 5 5 2 5 2 8 3 8 7 8 7 8 7 9 1 9 1 14 4 15 15 17 4...

Page 54: ...n The number of heater elements vary with respect to the complete FLP series The index numbers in the figure corre spond to the spare parts list 30 31 32 33 35 1 2 3 4 5 6 7 12 13 14 15 11 10 9 27 25...

Page 55: ...Page 55 15 View of housing 70 56 57 2 steam exits only with FLP30 40 50 70...

Page 56: ...Ein Unternehmen der Gruppe 100 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com member of CAREL Group...

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