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User guide

D3 heatless desiccant air dryer

revision: 2022-214 document: 17-100-0690

© 2022 Air & Gas Solutions LLC

www.n-psi.co.uk

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Summary of Contents for D3

Page 1: ...User guide D3 heatless desiccant air dryer revision 2022 214 document 17 100 0690 2022 Air Gas Solutions LLC www n psi co uk...

Page 2: ...from research development engineering manufacturing marketing sales and service support Our backgrounds are in air and gas purification and our experience in this field spans a wide range of industri...

Page 3: ...l standard controller 12 4 3 shut down procedure standard controller 13 4 4 monitoring dryer performance when ES option is fitted standard controller 14 16 4 5 modbus connection ES option standard con...

Page 4: ...fication solutions inc address 5509 David Cox Road Charlotte NC 28269 USA telephone 1 704 897 2182 internet www n psi com email support n psi com canada nano purification solutions inc address 7 Petri...

Page 5: ...e service parts should be used and no modifications made 1 4 general safety Nomodificationsmustbemadetotheproduct Anymodificationsmayreducetheoperationalsafetyoftheproductandinvalidatethemanufacturer...

Page 6: ...design operating temperature range 1 5 to 50 C 35 to 122 F power supply requirements 100 240V AC 50 60 Hz 24V DC consult rating label options and operating parameters may differ ISO Class 2 at recomm...

Page 7: ...0 1283 50 51 400 15 7 680 26 77 97 214 NDL 2120 1533 60 35 680 26 77 179 394 NDL 2130 1883 74 13 680 26 77 261 575 NDL 3130 1883 74 13 849 33 42 249 548 NDL 4130 1883 74 13 1017 40 03 331 729 NDL 6120...

Page 8: ...ntroller display 5 column A pressure gauge 6 column B pressure gauge 7 control module access positions 8 enclosure access door 3 product overview 13 15 14 12 2 2 11 11 10 7 3 8 4 9 5 6 1 1 number desc...

Page 9: ...flow 3 2 site location When selecting an installation site for the unit ensure the following conditions are met Installation site should be located indoors on a flat surface protected from the weather...

Page 10: ...will display its status Allow the unit to cycle at least 2 times before slowly opening the outlet flow In case of using the Remote Start Stop function ensure external voltage is active This unit must...

Page 11: ...e Alarm Output Zero volt contact 6 Red Wire Remote Stop Input To set up the Remote Start Stop control remove break the connection between the Brown and Black wires and connect externally to a remote s...

Page 12: ...Output 2 Blue Wire 24V DC Output 3 Black Wire Remote Start Stop Input 4 White Wire Alarm Input Zero volt contact 5 Green Wire Alarm Output Zero volt contact 6 Red Wire Remote Stop Input To set up the...

Page 13: ...sure the unit is fully depressurized and isolated To fully depressurize following the steps below Cycle the dryer at least twice to ensure the unit exhausts and is completely depressurized When fully...

Page 14: ...can be accessed by carefully removing the front bezel to expose the PLC and adjustment buttons Hold buttons A B down for 8 seconds to access the menu shown on page 17 display 8 Adjusting Dewpoint Set...

Page 15: ...ng to switch Hours the dryer has run between services 3 Service Re set Display When due a service the product display will show SERVICE REQUIRED After servicing the product you will be required to res...

Page 16: ...services hours in ES mode DEWPT SENSOR FAULT 7 Dew point Alarm Display ES Models If the dew point sensor reading falls below the desired alarm limit the screen will display Column A status and Column...

Page 17: ...ption is fitted connections must be applied as shown below For further information on connection set up consult supporting documentation Dewpoint Sensor Controller Modbus Connection Brown ve White ve...

Page 18: ...of using the Remote Start Stop function ensure external voltage is active This unit must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by provid...

Page 19: ...et pressure and high purity alarm alarm records minor alarm is active alarm records major alarm is active HMI display features premium controller No symbol description No symbol discription 6 dew poin...

Page 20: ...rm Output ALM 6 White Wire Emergency Stop EMS To set up the Remote Start Stop control remove break the connection between the Red Black wires and connect externally to a remote switch or relay A 24V D...

Page 21: ...x wires 1 Red Wire 24V Output 24V 2 Blue Wire 4 20 mA Output 420 3 Black Wire Remote Start Stop RMS 4 Yellow Wire 4 20 mA Output 420 5 Green Wire Alarm Output ALM 6 White Wire Emergency Stop EMS To se...

Page 22: ...d and isolated To fully depressurize following the steps below Once isolated from the compressed air source Cycle the dryer at least twice to ensure the unit exhausts and is completely depressurized W...

Page 23: ...monitoring dryer performance when ES option is fitted premium controller 1 Home Screen 2 Select the menu button 3 Login as user use passcode 1234 4 Select settings 5 select dewpoint settings 6 now you...

Page 24: ...eating prior to assembly Ensure all components are re fitted to the product before operation Check all connection and sealing faces for any leakage if any found resolve and check again Ensure the unit...

Page 25: ...onths or 6 000 hours Replace external exhaust silencer muffler element s Service B Every 2 year 24 months or 12 000 hours Replace integrated filters Replace desiccant Replace exhaust valves Replace in...

Page 26: ...er site condition Exhaust silencer blocked Replace exhaust silencer muffler element s Failure of dryer to cycle controller not functioning correctly Ensure the controller is powered up check the on sc...

Page 27: ...utlet Valve Non Return Outlet Valve Non Return Valve Inlet Control Exhaust Valve Silencer Desiccant Column Desiccant Column Desiccant Column Desiccant Column Desiccant Column Desiccant Column Desiccan...

Page 28: ...28 heatless desiccant air dryer D3 8 1 wiring diagram standard controller...

Page 29: ...29 heatless desiccant air dryer D3 8 2 wiring diagram premium controller...

Page 30: ...heatless desiccant air dryer D3 notes...

Page 31: ...heatless desiccant air dryer D3 notes...

Page 32: ...www n psi com nano purification solutions singapore singapore tel 65 6748 7988 sales biremegroup com www n psi com nano purification solutions st catharines ontario canada tel 1 905 684 6266 support...

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