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Hydrotech 89DF Series, Owner'S Manual, Page: 40 / 52

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Hydrotech 89DF Series Owner'S Manual Download Page 40

40

PARTS BREAKDOWN

1

2

3

4

5

6

10

11

12

13

14

15

7

8

9

Cabinet Parts List

No.

Part #

Description

Qty

15

Trim Strip

1

14

Softener Cabinet(Grey)

1

13

60010361

Pressure Tank Clamp

1

12

25020019

TANK ASSY 935 NAT

1

25020020

TANK ASSY 1035 NAT

11

50010020

Distribution Assy-1035

1

10

18280

Top Cone

1

9

60010004 

Bypass Valve Assy

1

8

60010255

Hose Barb

1

7

89(UF) Control Valve(Black)

1

6

55010031

Softener Low Cover

1

5

55010032

Softener Salt Lid

1

4

55020002

Brine Well Cap

1

3

60010362

Brine Well Clamp

1

2

55010023

0435 Brine Valve

1

1

55010010

0435 Brine Well

1

Summary of Contents for 89DF Series

Page 1: ...this manual contains important maintenance procedures for the continued proper operation of your unit These MUST be performed regularly for your warranty to remain valid 2 Read all instructions caref...

Page 2: ......

Page 3: ...TRUCTIONS 22 DURING REGENERATION 24 PLUMBING SYSTEM CLEAN UP 24 MAINTENANCE INSTRUCTIONS AND SCHEDULE 25 IMPORTANT WARRANTY AND MAINTENANCE INFORMATION 26 RES UP FEEDER INSTALLATION INSTRUCTIONS 27 SE...

Page 4: ...s to be present in water supplies Precipitated minerals or sediments can cause damage to the seals and piston This is considered a harsh environment and the seals and piston would not be covered by wa...

Page 5: ...ng a softener to remove both hardness and dissolved iron it is important that it regenerates more frequently than ordinarily would be calculated for hardness removal alone Although many factors and fo...

Page 6: ...23 6 x 43 3 225 110 SPECIFICATION Working Temperature This unit must be operated at temperatures between 40 F and 110 F 4 C 43 C Working Pressure This water softener must be operated on pressures betw...

Page 7: ...7 Cabinet Model B Twin Tank Model A Models A Inches B Inches 75 53 9 100 57 9 150 63 10 200 61 12 300 63 13 SYSTEM DIMENSIONS...

Page 8: ...x 34 7 18 9 x 18 9 x 65 6 270 0 122 2 52 8 23 9 BTR 145 Black 42 3 159 7 20 3 x 37 4 21 9 x 21 9 x 72 2 385 0 174 2 65 6 29 8 BTR 200 Grey 53 0 200 3 23 0 x 40 5 24 6 x 24 6 x 84 700 0 316 7 125 0 56...

Page 9: ...175 225 275 salt grid system 918 36 2 salt tank body salt tank lid 7 3 20 35 1028 186 40 5 517 175 225 275 brine well and brine valve salt grid system 585 23 BTR 200l label BTR70 BTR145 BTR100 BTR200...

Page 10: ...them Distributor Tube Inside the Tank Media Inside the Tank Media Type will depend on what models were purchased Clips 1 Control Valve Be sure to check the entire unit for any shipping damage or parts...

Page 11: ...172 7 5 1 1 25 7 7 1 1 7 187 There are 7 Red clips Please check to make sure you have all of them Clips Distributor Tube Inside the Tank Media Inside the Tank Media Type will depend on what models wer...

Page 12: ...er Grease Packet NOTE Due to transportation and climatic conditions all connections including the valve to the tank need to be checked at time of installation and tightened if necessary UNPACKING INSP...

Page 13: ...complete system Both Serial labels are important for troubleshooting Valve Serial Complete System Serial Item Desc Date of Manufacture Serial Date Code CanatureValve 22018421Y M 4 L 0001 PART NUMBER...

Page 14: ...our 89HE Softener Inspect the equipment for any shipping damage If damaged notify the transportation company and request a damage inspection Damage to cartons should also be noted Handle the softener...

Page 15: ...urn the valve into the threads in the fiberglass tank tightening securely into tank Note Ensure that the internal O ring in the valve fits securely over the riser tube Silicone grease part 92360 or ot...

Page 16: ...ated water to the inlet of the water filter and to the outside faucets 3 Make sure the bypass is attached well to the control valve Connect the straight or elbow connectors to the bypass with red clip...

Page 17: ...ine grid legs touches the bottom of the brine tank b Insert the brine well assembly inside the grid plate as well below d Take the brine tube and insert the nut and plastic sleeve as shown below e Ins...

Page 18: ...ater Hot Soft Water Upflow Water Softener Filter In In Out Out Cold Soft Water To Outside Faucet In Out CAUTION Never insert drain line directly into a drain sewer line or trap Always allow an air gap...

Page 19: ...eater Hot Soft Water Upflow Water Softener Filter In In Out Out Cold Soft Water To Outside Faucet In Out CAUTION Never insert drain line directly into a drain sewer line or trap Always allow an air ga...

Page 20: ...s or drain outlet shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 1 inch 22 mm whichever is larger NOTE Check local p...

Page 21: ...ections or drain outlet shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 1 inch 22 mm whichever is larger NOTE Check l...

Page 22: ...layed manual regeneration DOWN Increase or decrease the value of the settings while in the UP programming mode MENU SET Date and Time 18 Apr 2018 10 35AM Gal Remain 1400 Flow Rate 3 gpm min The contro...

Page 23: ...t the air our of ejector system of the valve 6 Add Salt to the Brine Tank Cabinet Put 40 kgs of crystal water softener salt in the brine tank The unit will automatically fill the water to the correct...

Page 24: ...me of regeneration PLUMBING SYSTEM CLEAN UP The following procedures are guidelines only but have proven successful in most instances Under no circumstances should any procedure outlined below be foll...

Page 25: ...n manually regenerate the softener Cleaning of your Brine Salt tank Salt tanks will build up sludge undissolved salt in the bottom of them that will continue to increase as time goes by Every 2 3 year...

Page 26: ...alt in tank will both effect the units capacity and result in hardness slippage Should either of these situa tions happen or the unit fails to regenerate for any other reason please first correct the...

Page 27: ...r is essential if your raw water contains measurable amounts of iron Install Resup Feeder Round BrineTank Care ofYour Softener To retain the attractive appearance of your new water softener clean occa...

Page 28: ...bottle Insert the other end of the tube completely into the hole in the brine well cap Automatic feeding will start in a few hours Res Up Feeder Installation Instructions Round BrineTank continued 1 I...

Page 29: ...line then close the valves at the conditioner inlet outlet b If the conditioner has an integral bypass valve put it in the bypass position c If there is only a shut off valve near the conditioner inle...

Page 30: ...Powerhead Washer Powerhead Assembly Valve Body Assembly 1 Follow steps 1 to 6 of timer Powerhead replacement 2 Remove four screws from the plate on the valve body 3 Remove the plate from the valve bo...

Page 31: ...upport and then the impeller out from the coupling and clean it 5 Replace meter with the help of special tool and re assemble the removed components back in the section METER ASSEMBLY REPLACEMENT For...

Page 32: ...elow ToentertheprogrammingpressandholdtheMENUbuttonfor5secondsto unlockthescreen PressandholdtheUpandDownArrows PressthedownarrowtogettoMETERRATIOthenpressSET PressUPorDownArrowtochooseTurbine Handpre...

Page 33: ...or 4 Replace the motor connections and cover 1 Remove Screws from the back of the valve and pull the cover 2 Remove all connections from the circuit board 3 Remove the two screws from the microswitch...

Page 34: ...cover 2 Remove all connections from the circuit board 3 Remove the fours screws from the circuit board and pull it out REPLACE BRINE LINE FLOW CONTROL 1 Pull the brine line clip and remove the brinel...

Page 35: ...25010036 25010035 50010005 10010043 95601 150 10 x 54 25010049 25010051 25010050 50010005 10010043 95606 200 12 x 52 25010058 25010060 25010059 50010005 10010043 95609 250 13 x 54 25010064 25010066 25...

Page 36: ...sembly Round Brine Tank Shown GRID 55010013 For BTR 100 55010036 For BTR145 55010037 For BTR 200 FLOAT ASSY 55010023 BTR100 55010054 BTR145 55010033 BTR200 03257 17 3 6 1685 7 77 78 67 1 5 6 16 57 172...

Page 37: ...6084 Screw on Mounting Plate 8 B21 60010573 05031006 Mounting Plate 1 B20 60010660 05056098 Motor Pin 1 B19 60010099 13000426 Screw on Main Gear 1 B18 60010100 05056139 Washer on Main Gear 1 B17 92391...

Page 38: ...2 A42 60010599 07060007 Valve Bottom Connector 1 A41 60010080 26010103 Distributor O ring 1 A40 60010598 05033021M Central Pipe Adaptor 1 A39 60010597 26010038 O ring of Central Pipe Adaptor 1 A38 600...

Page 39: ...Description Qty 1 60010128 BNT95BLFC 0 2 GPM 1 2 12053 BNT95BLFC 1 2 0 GPM 1 3 60010162 BNT95 BLFC 7 1 35 GPM 1 INJECTOR PART for 89VALVE No Part Part Description Qty 1 60010601 INJECTORTHROAT BLACK 0...

Page 40: ...12 25020019 TANK ASSY 935 NAT 1 25020020 TANK ASSY 1035 NAT 11 50010020 Distribution Assy 1035 1 10 18280 Top Cone 1 9 60010004 BypassValve Assy 1 8 60010255 Hose Barb 1 7 89 UF ControlValve Black 1 6...

Page 41: ...nditioner B Clean control and add resin cleaner to resin bed Increase frequency of regeneration C Remove piston and clean control 5 LOSS OF RESIN THROUGH DRAIN LINE A Air in water system B Drain line...

Page 42: ...0000 Black 0 2 GPM 1 35 7 100 ENGLISH US GALLONS UPFLOW 1 234 DONTTOUCH ON 1 0CF 0 2 GPM METER DELAY OFF ON 90 15 15 2 00AM STANDARD ON 70 0000 Black 0 2 GPM 2 0 2 150 ENGLISH US GALLONS UPFLOW 1 234...

Page 43: ...To Return Setting Complete Press To Return Initial Setup Interface Language Region Valve Meter Ratio SaltVs Effiiency Setting Calculation SaltVs Effiiency E 3 0 lbsVs 5000 Grs S 06 0 lbsVs 4150 Grs H...

Page 44: ...ss To Return Setting Complete Press To Return Initial Setup Interface Language Region Valve Meter Ratio SaltVs Effiiency Setting Calculation SaltVs Effiiency E 3 0 lbsVs 5000 Grs S 06 0 lbsVs 4150 Grs...

Page 45: ...SS MENU KEY AND SCROLLTO MAIN MENU THEN PRESS SET TILL IT BEEPS SCROLLTO ADVANCED MENU Press Menu key Press to advance to Advanced Menu Press and hold SET 5 seconds or until you hear a beep Press or t...

Page 46: ...Press Menu key Press to advance to Advanced Menu Press and hold SET 5 seconds or until you hear a beep Press or to choose menu option Press SET to enter Press or to change option Press SET to accept A...

Page 47: ...Mode Economy Mode Standard Mode High capacity Mode Salt Mode Economy Mode Press To Cancel Press To Confirm Setting Complete Press To Return Main Menu Regen Time Setting System Capacity Salt Mode Sett...

Page 48: ...ay 5800 Gal Monday 5801 Gal Tuesday 5802 Gal Wednesday 5803 Gal Current Flow Rate 15 22 gpm Used Since Regen 85 22 gpm Thursday 5804 Gal Friday 5805 Gal Saturday 5806 Gal Peak Flow Rate on 17 Feb 2016...

Page 49: ...Auto On Dealer information input letter by letter PRESS MENU KEY AND SCROLLTO MAIN MENU THEN PRESS SET TILL IT BEEPS HOW TO SET DATE AND TIME AND MANUAL REGENERATION Press Menu key Press or to change...

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Page 52: ...54577 11 18 TOLL FREE 1 877 288 9888 Regina SK Cambridge ON Carmel IN Pottstown PA Phoenix AZ...

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