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Hydrim L110W

Training Manual

Training Manual

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Summary of Contents for L110W

Page 1: ...Hydrim L110W Training Manual Training Manual ...

Page 2: ...cal Light ON Steady 19 Flow Switch Configurations Dryer Check Valve Location 20 Master Controller Replacement 21 Slave Controller Replacement 22 Master Controller Wiring Diagram Picture 23 Slave Controller Wiring Diagram Picture 24 Checking Programming Control Module 25 Programming for HIP Cleaning Solution Revision 2 02 Software 26 Water Test Kit 27 Preventative Maintenance Kit 28 Preventative Ma...

Page 3: ...s 2 Gallons P1 Regular Wash 50 C 122 F 20 Minutes 3 Gallons P2 Regular Wash with Dry 50 C 122 F 30 Minutes 3 Gallons P3 Heavy Duty Wash 50 C 122 F 30 Minutes 4 Gallons P4 Heavy Duty Wash with Dry 50 C 122 F 40 Minutes 4 Gallons Actual cycle time will vary depending on incoming water temperature SciCan recommends setting hot water supply temperatures to 60 C 140 F The Hydrim cleaning solution is HI...

Page 4: ...4 ...

Page 5: ...5 Note Rinse Aid is not required when using HIP solution with revision 2 02 software See Checking Programming Control Module to check software revision ...

Page 6: ... ft long and they connect to garden hose fittings The unit is supplied with a 5ft flexible drain hose with an inner diameter of It should be connected to a drain point no more than 14 above the floor The power cord is 6ft long with a 6 15 NEMA plug A power outlet of 208 240V is required Cold Water Hot Water ...

Page 7: ...ater reaches the top of Channel 5 Sidebag is full it overflows filling Regeneration Channel 6 and Overflow Channel 7 Regeneration Channel 6 takes water to the Salt Reservoir Regeneration Valve 13 controls filling the Salt Reservoir Overflow Channel 7 takes water to the Membrane Sensor that activates Switch 12 At that time the Controller opens Drain Valve 14 releasing water from Channel 5 and the S...

Page 8: ...E2 code 4 Circulation Turn ON circulation pump M1 for 180 seconds 3 minutes Fill sidebag bag with water target temperature 80 C 176 F 5 Circulation and evacuation 10 seconds Circulation pump M1 remains ON Turn ON drain pump M2 6 Evacuation 20 seconds Circulation pump M1 turns OFF Drain pump M2 remains ON for 20 seconds 7 Wait until sidebag is full target temperature 80 C 176 F 8 Fill wash chamber ...

Page 9: ...11 Circulation Circulation pump M1 remains ON for 60 seconds 1 minute 12 Circulation and evacuation 10 seconds Circulation pump M1 remains ON Turn ON drain pump M2 13 Evacuation 20 seconds Circulation pump M1 turns OFF Drain pump M2 remains ON for 20 seconds ...

Page 10: ...nds to the sidebag drain valve Y6 before closing Failure to fill chamber will cause an E2 code 4 Circulation heating and dosing Start circulation pump M1 dosing pump M4 and turn ON water heater R1 if water temperature in chamber is below target temperature Start heating and dosing error timers Dosing pump runs for 7 seconds If flow switch does not detect dosing before the dosing error timer ends 3...

Page 11: ...eater R1 if water temperature in chamber is below target temperature Start heating and dosing error timers Dosing pump runs for 5 seconds If flow switch does not detect dosing before the dosing error timer ends 30 seconds the Hydrim fails with an ED code Once selected dosing time is achieved the dosing pump will turn OFF 20 Circulation and heating target temperature 65 C 149 F Circulation pump con...

Page 12: ...valve resulting valve Y6 is on for approximately 75 seconds and valve Y1 is on for 1 3 Water Debit Constant When water inlet valves timer expires add 10 seconds to the sidebag drain valve Y6 before closing Failure to fill chamber will cause an E2 code 4 Circulation heating and dosing target temperature 28 C 82 4 F Start circulation pump M1 dosing pump M4 and turn ON water heater R1 if water temper...

Page 13: ...emperature is below the target temperature the Hydrim fails with an E1 code 12 Circulation heating and dosing Circulation pump continues to run and water heater remains turned ON When water temperature in chamber reaches target temperature start dosing error timer The dosing pump runs for 7 seconds If flow switch does not detect dosing before the dosing error timer ends 30 seconds the Hydrim fails...

Page 14: ...nce selected dosing time is achieved the dosing pump will turn OFF 26 Circulation and heating target temperature 65 C 149 F Circulation pump continues to run and water heater remains turned ON If the heating error timer ends and the chamber water temperature is below the target temperature the Hydrim fails with an E1 code 27 Circulation 180 seconds 3 minutes 28 Circulation and evacuation 10 second...

Page 15: ... and release all buttons The unit starts filling the chamber then the dosing pump runs for 20 seconds Fault Codes Fault Problem Description E1 Water heating failure Water temperature set point after timeout during Circulation and heating phase See E1 explanation E2 Filling failure Timeout on filling up the chamber See E2 explanation E3 Chamber temperature reading failure Chamber temperature readin...

Page 16: ...l with water E2 appears the hot water valve is defective 4 Start a P1 cycle when you hear the wash arms start turning stop the cycle and check the water temperature in the chamber with a thermometer Suggested hot water temperature to the unit is 60 C 140 F If water is cold cycle time will be extended until wash temperature reaches 50 C 122 F The heater will increase the water temperature approxima...

Page 17: ...ow over and down channel to emitter housing When the emitter housing is full the pressure switch will activate and the blue arm will be pushed out activating the electrical switch If the blue arm does not activate the electrical switch replace the emitter housing 13447 01 Red or 13447 00 Clear When the electrical switch activates the drain solenoid should open and the sidebag should empty into the...

Page 18: ... Remove the left side panel from the unit 3 Check for debris in the sidebag 13462 00 drain channels between the two drain tube connections Remove both metal mounting brackets to check channel behind brackets If channel is clean proceed to step 4 4 Remove hose from drain pump where it connects to the side bag Place hose in a bucket Remove the filters from inside the chamber and pour some water into...

Page 19: ...eter does not read line voltage replace the Slave Controller 13475 04 first then the Master Controller 13475 03 if needed 5 If the Dosing Pump runs and ED still appears follow the instructions below for error code EF 6 If the Flow Switch tests good and ED still appears with the Dosing Pump running replace the Dosing Pump 13634 00 low output Error code EF indicates a shorted Flow Switch 1 If the Fl...

Page 20: ...w Switch Configurations Dryer Check Valve Location Original Flow Switch Black Flow Switch Black Flow Switch with Mounting Bracket Dryer Check Valve Flow Switch Flow Switch Hose Clamps Flow Switch Check Valve ...

Page 21: ...ht side of controller Remove all plugs from controller power switch including ground wire Place the top of the door assembly on a counter top Push in on the four black plastic taps along the bottom and remove the black facia from the assembly Squeeze the two tabs by the display on the controller and push the controller out of the back of the frame Screw Screw Screw Screw Screw Screw Power Plug Gro...

Page 22: ...from inside unit Slide a flat screwdriver under the top panel and pry it loose Set the panel on top of the unit Disconnect the controller plugs and red white blue wires from 3 pin terminal strip Remove two screws holding controller panel to frame Turn frame over to access controller Squeeze the two tabs by the display on the controller and push the controller out of the back of the frame 3 Pin Con...

Page 23: ...bag B8 Pressure Switch for Heater Y7 Hot Water Valve B10 Temperature Cutoff Switch for Heater Y8 Rinse Aid Actuator B11 Low Salt Switch M1 Circulation Pump B12 Low Rinse Aid Switch M2 Drain Pump B15 Chemical Flow Switch R1 Chamber Heater B16 Not Used T2 Water Inlet Temperature Sensor Master Controller Wiring Picture X4 8 7 X4 6 1 X6 2 1 X2 2 1 X1 2 1 X5 7 1 X7 1 2 ...

Page 24: ...m M3 Dryer Motor B6 Not Used T1 Chamber Temperature Sensor M4 Dosing Pump 1 B7 Not Used ER External Relay M5 Not Used X6 Jumpered C External Capacitor Slave Controller Wiring Picture X6 1 2 X4 Pins 1 8 X2 1 2 X5 Pins 1 7 X1 1 2 X7 2 1 ...

Page 25: ... salt indicator LED will start for 10 seconds 4 repeater mode By pressing buttons P2 P4 while powering the unit on the unit starts in idle mode with a flashing 00 on the display A program selected in this mode will run until the unit is powered off with 10 minutes pause between cycles 5 unit set By pressing buttons P0 P3 while powering the unit on the user can select among a set wash time The disp...

Page 26: ... Protection Cleaning Solution Solution with enhanced instrument protection properties With 2 02 software verify that the settings are correct for HIP Cleaning Solution By pressing buttons P1 P3 while powering the unit on you will have access to the wash settings By pressing P3 you can select among the three wash settings c1 c2 and c3 In order to adjust the value of a setting use the P0 button Dosi...

Page 27: ...move one of the three test strip packets from the envelope Open the test packet and remove the test strip Hold the yellow end of the test strip under cold running water for approximately three seconds Compare the color of the test strip to the color chart on the test strip packet Compare the ppm reading for this color to the chart for the Hydrim you are installing Add softening salt and adjust the...

Page 28: ...Water inlet valve block 4 Vent tubing for top of sidebag 5 Tubing s from flow switch to dosing pump and dosing pump to chamber 6 Flow switch 7 Flow switch mounting bracket 8 Wiring harness for new valve block 9 Plate for water inlet valve block 10 Screws to mount valve block plate 11 Hardware to mount flow switch 12 Tie wraps for wiring harness 1 2 3 5 6 4 7 8 9 10 11 12 ...

Page 29: ...both ends of the kick plate Do not loose spacer behind right side of kick plate Remove kick plate Removing the Left Side Panel Open the door of the unit Remove the two screws from behind the doorframe Remove the screw below the back panel Remove panel Removing the Right Side Panel Open the cleaning solution drawer 1 Remove the screw holding the panel in place Remove screw 2 from inside top edge of...

Page 30: ...e four hex head screws holding inlet valve plate using 7mm nut driver in rear of unit Remove hot cold inlet valve block assembly with tubing from back of unit Disconnect wires to valves Disconnect the temperature sensor plug Discard assembly Inlet Valve Tubing Inlet Valve Plate Temperature Sensor ...

Page 31: ...or wire and plug into existing connector Push the temperature sensor down as shown Guide the black tubing towards the hot cold valve location Push the assembly in so wires and hose are Connect new temperature sensor to plug accessible where valve block was removed disconnected from old sensor Temperature sensor plug ...

Page 32: ...old valve block New valve block terminals wiring harness and connect to new harness Connect black hose to valve block Connect black hose to sidebag Cold water 1 purple wire Neutral 2 purple wires Hot water 1 gray wire Cold water connection Hot water connection Neutral connection Hot Valve Red Wire Hot Neutral Wire White Blue Wire Cold Cold Valve ...

Page 33: ...to Attach new flow switch wires to terminal block dosing pump and chamber Retain tubing attached and connect ground wire Neatly tie wrap wiring bottom of flow switch and attach to new switch to bracket Connect new gray tubing to dosing pump and secure with a cable tie Screw the flow switch bracket to the unit bracket Bolt the bracket at the base of the unit by using M4 screw provided removing the ...

Page 34: ...ing with a cable tie to the top of the insulation by piercing two holes into the insulation and routing the tie through the holes to hold the tube Do not over tighten leave the tubes fully open Lube O ring slightly with soapy water and push fitting into top of sidebag Note Install new water inlet hoses and discard old hoses Hose to chamber Sidebag Vent Hole Cable Tie ...

Page 35: ...Interrupt cycle at the filling stage Disconnect hot and cold water connection Restart the cycle for 1 min Observe the side bag is empty 2 Using shop vacuum remove water as shown on the next pictures At the end clean the washing chamber with a towel and a stainless steel care spray ...

Page 36: ... 5 16979 02 Cover Door Front 6 16648 01 Kick Plate Front 7 16695 00 Cover Right Side 8 16662 06 Cover Cleaning Solution Drawer 9 16663 06 Cover Slave Controller No Decal 10 13471 02 Button Program Silver 11 13476 25 Control Panel Facia with Decal Not Pictured 16696 00 Cover Left Side Not Pictured 16656 00 Cover Back Not Pictured 13633 00 Screw Kit Cover Screws 1 2 3 4 5 6 7 8 9 10 11 ...

Page 37: ...on 1 13492 00 Wash Arm Upper 2 13456 00 Door Gasket 3 13638 00 Lid Salt Container 4 13481 00 Wash Arm Lower 5 13611 06 Door Inner Panel 6 13466 00 Filter Bottom Flat 7 13465 00 Filter Bottom Round 8 13629 00 Pipe Water Feed to Wash Arm 1 2 3 4 5 6 7 8 ...

Page 38: ... No Cover Item Part Description 1 13462 00 Sidebag 2 13455 00 Drain Tubing 3 13614 00 Solenoid Valve Drain 4 13615 00 Solenoid Valve Regeneration 5 13447 01 Emitter Housing Red 5 13447 00 Emitter Housing Clear 3 2 5 4 1 ...

Page 39: ...ption 1 13319 10 Dryer Air Filter 2 18466 00 Dryer Air Turbine 3 13416 01 Check Valve Dryer 1 4 01 111474S Flow Switch 5 13599 00 Foot Front 6 21624 02 Dosing Pump Clamp External 7 13634 00 Dosing Pump 8 21027 00 Tubing Exhaust Air 3 1 4 5 7 8 6 2 ...

Page 40: ...ective install Preventative Maintenance Kit 01 109707S or Inlet Valve Wiring Harness Temp Sensor Kit 01 109863S Item Part Description 1 16945 00 Door Lock Handle 2 13475 03 Controller Master Item Part Description 1 13475 04 Controller Slave 2 1 1 New Inlet Valve Temp Sensor Old Inlet Valves ...

Page 41: ...Water inlet valve block 4 Vent tubing for top of sidebag 5 Tubing s from flow switch to dosing pump and dosing pump to chamber 6 Flow switch 7 Flow switch mounting bracket 8 Wiring harness for new valve block 9 Plate for water inlet valve block 10 Screws to mount valve block plate 11 Hardware to mount flow switch 12 Tie wraps for wiring harness 1 2 3 5 6 4 7 8 9 10 11 12 ...

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